CN208648320U - A kind of automatic wire coiling machine - Google Patents
A kind of automatic wire coiling machine Download PDFInfo
- Publication number
- CN208648320U CN208648320U CN201821034941.7U CN201821034941U CN208648320U CN 208648320 U CN208648320 U CN 208648320U CN 201821034941 U CN201821034941 U CN 201821034941U CN 208648320 U CN208648320 U CN 208648320U
- Authority
- CN
- China
- Prior art keywords
- parcel
- jig
- guide wire
- coiling machine
- automatic wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- Moulding By Coating Moulds (AREA)
Abstract
The utility model provides a kind of automatic wire coiling machine, including rack, unwinding device, guide wire apparatus, parcel main shaft device and pressing device in rack, unwinding device includes unreeling disk and a plurality of tensioning wheels for place prepreg tape, guide wire apparatus is set to unwinding device side, it is provided with thread eye on guide wire apparatus, parcel main shaft device includes rotating electric machine and the driving disc spacing pressing that rotates under rotating electric machine control, is provided with round parcel jig on driving disc spacing pressing；Prepreg tape on disk is unreeled to draw through tensioning wheel to being wrapped on round parcel jig through thread eye at filiform on guide wire apparatus, pressing device includes bracket, straight line cylinder and compression plate, straight line cylinder is fixed on bracket, compression plate is axially coupled with straight line cylinder, and compression plate is located at right above round parcel jig.The utility model makes carbon fibre initial rinse silk is uniform and stable to be coiled on round parcel jig, and compactness is good, and thickness is uniform, and the intensity of product is made to be guaranteed, and realizes mass, standardized production.
Description
Technical field
The utility model relates to composite material parcel equipment, are specially suitable for the automatic wire coiling machine of cycle wheel.
Background technique
Carbon fiber is as organic fiber through microcrystalline graphite material obtained from carbonization and graphitization processing, and carbon fiber is a kind of
The new material of excellent in mechanical performance, its 1/4 of specific gravity less than steel, carbon fiber resin composite material tensile strength are generally steel
7-9 times, tensile modulus of elasticity is also higher than steel, therefore carbon fiber is extensive in the application prospect of engineering.
Outdoor activity fitness tool of the bicycle from original vehicles transition till now, prepares the innovation of raw material
It can not be ignored, and completing this using style fundamental change is exactly carbon fibre composite.The bicycle of material preparation is answered with carbon
Have from heavy and light, intensity is high, comfort level of riding is good, safety is stablized many advantages, such as.Carbon fibre material is initially applied to voluntarily
The forward and backward fork of vehicle；Followed by crank, seat pipe and handle these have the position of larger stress；Third is then vehicle frame, this part is present
Almost all-round marketization can be with volume production；It finally and a part being most difficult to, is exactly wheel rim.Existing carbon fibre rim
Side of braking passes through manually by the preimpregnation wire tray to complete in advance on jig, there are parcel process speed is uneven, silk thread
The problems such as tension is uneven, and demoulding is difficult, it is therefore necessary to research and develop a kind of automatic wire coiling equipment, to improve parcel effect, reduce
Artificial manufacturing cost.
Summary of the invention
The purpose of this utility model is to provide a kind of automatic wire coiling machines, by carbon fibre initial rinse silk automatic coiling to circular discs
On silk jig, parcel efficiency and parcel quality are improved.
To achieve the above object, technical solutions of the utility model are as follows: a kind of automatic wire coiling machine, including rack are set to rack
On unwinding device, guide wire apparatus, parcel main shaft device and pressing device, the unwinding device includes for placing prepreg tape
Unreel disk and a plurality of tensioning wheels, the guide wire apparatus is set to unwinding device side, is provided with and leads on the guide wire apparatus
Wire hole, the parcel main shaft device include rotating electric machine and the driving disc spacing pressing that rotates under rotating electric machine control, the active
Round parcel jig is provided on disk；The prepreg tape unreeled on disk through tensioning wheel draw on guide wire apparatus through thread eye
It is wrapped on round parcel jig at filiform, the pressing device includes bracket, straight line cylinder and compression plate, the straight line
Cylinder is fixed on bracket, and the compression plate and straight line cylinder are axially coupled, and the compression plate is located at round parcel jig
Surface.
Preferably, further include mould release disc, the mould release disc is mounted below compression plate, be located at round parcel jig just on
Side.
Further, further include the pre-compressing device being fixed on the rack, the pre-compressing device include adjust cylinder,
Support frame and pre-pressed disc, the support frame are fixedly connected with the cylinder axis for adjusting cylinder, and the pre-pressed disc is rotationally pacified
On the support frame, the pre-pressed disc is located on the same plane of round parcel jig outer rim side dress.
Wherein, the parcel main shaft device further includes gear subcomponent, the gear subcomponent by internal gear and with
Its external gear being meshed composition, to connection, the external gear is fixed with driving disc spacing pressing for the rotating electric machine and inner gear shaft
Connection.
Wherein, a detent screw is installed on the round parcel jig and the tangential outer wall of thread eye.
Preferably, the material of the mould release disc is plastic cement.
Preferably, the unwinding device further includes a tension regulator, is set to tensioning wheel side.
Further, further include recycling spool for winding the PE film covered on prepreg tape, be mounted on and unreel disk one
Side.
Above-mentioned technical proposal has the beneficial effect that
1, the utility model makes carbon fibre initial rinse silk is uniform and stable to be coiled on round parcel jig, compactness
Good, thickness is uniform, is provided with tensile force, and the intensity of product is made to be guaranteed, and reduces rejection rate, realizes mass, standardization
Production.
2, by being provided with mould release disc so that final preimpregnation silk annular products will not sticking on compression plate, convenient for de-
Mould takes out.
3, by being provided with detent screw, carbon fibre initial rinse silk can be blocked and rotated, it is automatic that rotation reaches setting length
Stop, guarantee parcel length one to.
4, by the way that pre-compressing device is arranged in parcel main shaft device outer rim, it is ensured that every layer of parcel binding force is high, improves knot
Close compactness.
Detailed description of the invention
Fig. 1 is the utility model structure diagram.
Fig. 2 is the schematic front view of the non-parcel state of the utility model.
Fig. 3 is the schematic front view of Fig. 2 parcel state.
Fig. 4 is the decomposition texture schematic diagram of Fig. 1.
Fig. 5 is the perspective cross section schematic diagram of guide wire apparatus.
Fig. 6 is the structural schematic diagram of pre-compressing device.
Description of symbols: 1: rack, 2: unwinding device, 21: unreel disk, 22: tensioning wheel, 23: tension regulator, 24:
Recycling spool, 3: guide wire apparatus, 31: thread eye, 4: parcel main shaft device, 41: rotating electric machine, 42: gear subcomponent, 421: interior
Gear, 422: external gear, 43: driving disc spacing pressing, 44: round parcel jig, 45: detent screw, 5: pre-compressing device, 51: adjusting gas
Cylinder, 52: support frame, 53: pre-pressed disc, 6: pressing device, 61: bracket, 62: straight line cylinder, 63: compression plate, 7: mould release disc.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.
As shown in Figure 1, the utility model discloses a kind of automatic wire coiling machine, including rack 1, unreeling in rack 1
Device 2, guide wire apparatus 3, parcel main shaft device 4, pre-compressing device 5, pressing device 6, mould release disc 7.
As shown in connection with fig. 2, unwinding device 2 includes unreeling disk 21, a plurality of tensioning wheels 22, tension tune for place prepreg tape
Save device 23 and recycling spool 24.It unreels disk 21 and is drawn through tensioning wheel 22 to guide wire apparatus 3 for placing prepreg tape, prepreg tape.
In the present embodiment, tensioning wheel 22 is arranged two, so that prepreg tape walks S line again on guide wire apparatus 3 through tensioning wheel 22.First
Tension regulator 23, the tension of the adjustable preimpregnation silk of tension regulator 23 is arranged in 22 side of bearing up pulley, while playing metering, can be with
Accurately calculate the output length of preimpregnation silk.Recycling spool 24, which is mounted on, unreels 21 side of disk, unreels general on the prepreg tape of disk 21
The PE film of protection prepreg tape effect is covered, the prepreg tape with PE film is after first tensioning wheel 22, the PE film quilt of downside
It is wound on recycling spool 24, to make prepreg tape and PE UF membrane, into guide wire apparatus 3.
As shown in connection with fig. 5, guide wire apparatus 3 is set to 2 side of unwinding device, is provided with thread eye 31 on guide wire apparatus 3.Seal wire
31 side of hole be with the matched wide strip of preimpregnation belt shape, the other side be it is poroid, prepreg tape is worn from the wide strip of thread eye 31 side
Enter, the other side is pierced by, and is shaped to circular filiform.
As shown in connection with fig. 4, parcel main shaft device 4 includes rotating electric machine 41, gear subcomponent 42 and driving disc spacing pressing 43.Driving disc spacing pressing
Round parcel jig 44 is provided on 43.A detent screw is installed on round parcel jig 44 and the tangential outer wall of thread eye 31
45.Gear subcomponent 42 is made of internal gear 421 and meshed external gear 422, rotating electric machine 41 and 421 axis of internal gear
To connection, external gear 422 is fixedly connected with driving disc spacing pressing 43.Rotating electric machine 41 drives internal gear 421 to rotate, and internal gear 421 passes through
Engagement drives external gear 422 to rotate, and external gear 422 drives the driving disc spacing pressing 43 affixed with it to rotate.
As shown in fig. 6, pre-compressing device 5 is fixed in rack 1, including adjust cylinder 51, support frame 52 and pre-pressed disc 53.
Support frame 52 is fixedly connected with the cylinder axis for adjusting cylinder 51, and pre-pressed disc 53 is installed in rotation on support frame 52.Pre-pressed disc
53 are located on round 44 outer rim side same plane of parcel jig.
Pressing device 6 includes bracket 61, straight line cylinder 62 and compression plate 63.Straight line cylinder 62 is fixed on bracket 1, is compressed
Disk 63 and straight line cylinder 62 are axially coupled, and compression plate 63 is located at right above round parcel jig 44.Mould release disc 7 is mounted on compression plate
63 lower sections are located at right above round parcel jig 44.Mould release disc 7 is convenient to remove from compression plate 63, the material of mould release disc 7
For plastic cement.
The use principle of the utility model parcel machine is as detailed below:
1, prepreg tape is fixed on and is unreeled on disk 21, prepreg tape is shaped to filiform via thread eye 31 through two groups of tensioning wheels 22
Then it is wrapped on round parcel jig 44 by detent screw 45.
2, starting adjusts the position that cylinder 51 adjusts cylinder axis, makes the pre- of the outer rim of pre-pressed disc 53 and circle parcel jig 44
Silk contact is soaked, precompressed is played.
3, start rotating electric machine 41, driving disc spacing pressing 43 drives round parcel jig 44 rotation thereon.As shown in figure 3, starting
Straight line cylinder 62, mould release disc 7 contact compression, mould release disc 7 and circular discs with round parcel jig 44 under the action of compression plate 63
The guide groove of preimpregnation wire tray silk is formed between silk jig 44.Detent screw 45 blocks preimpregnation silk and is rotated, and rotation reaches setting
Length is automatically stopped, and guarantees that the length of parcel is consistent.During parcel, pre-pressed disc 53 is set under the action of adjusting cylinder 51
Fixed certain forced feed guarantees that the binding force of every layer of parcel is high, is tightly combined.
4, after parcel, straight line cylinder 62 is shunk, and compression plate 63 moves upwards, and preimpregnation silk is adhered on mould release disc 7, is torn open
It unloads and removes mould release disc 7, then remove product (the preimpregnation silk of ring-wound).
The preferable specific embodiment of the above, only the utility model, any technology people for being familiar with the art
Within the technical scope disclosed by the utility model, any changes or substitutions that can be easily thought of, should all cover in the utility model by member
Within protection scope.
Claims (8)
1. a kind of automatic wire coiling machine, it is characterised in that: unwinding device, guide wire apparatus, parcel master including rack, in rack
Shaft device and pressing device, the unwinding device includes unreeling disk and a plurality of tensioning wheels for place prepreg tape, described
Guide wire apparatus is set to unwinding device side, is provided with thread eye on the guide wire apparatus, the parcel main shaft device includes
Rotating electric machine and the driving disc spacing pressing that rotates under rotating electric machine control are provided with round parcel jig on the driving disc spacing pressing；It is described
The prepreg tape unreeled on disk draw through tensioning wheel to being wrapped on round parcel jig through thread eye at filiform on guide wire apparatus,
The pressing device includes bracket, straight line cylinder and compression plate, and the straight line cylinder is fixed on bracket, the compression
Disk is axially coupled with straight line cylinder, and the compression plate is located at right above round parcel jig.
2. automatic wire coiling machine as described in claim 1, it is characterised in that: further include mould release disc, the mould release disc is mounted on
Below compression plate, it is located at right above round parcel jig.
3. automatic wire coiling machine as claimed in claim 1 or 2, it is characterised in that: further include the pre-pressing dress being fixed on the rack
It sets, the pre-compressing device includes adjusting cylinder, support frame and pre-pressed disc, the support frame and the cylinder axis for adjusting cylinder
It is fixedly connected, the pre-pressed disc is installed in rotation on support frame, and the pre-pressed disc is located at round parcel jig outer rim
On the same plane of side.
4. automatic wire coiling machine as claimed in claim 3, it is characterised in that: the parcel main shaft device further includes gear pair group
Part, the gear subcomponent are made of internal gear and meshed external gear, the rotating electric machine and inner gear shaft
To connection, the external gear is fixedly connected with driving disc spacing pressing.
5. automatic wire coiling machine as described in claim 1 or 4, it is characterised in that: pacify on the outer wall of the round parcel jig
Equipped with a detent screw.
6. automatic wire coiling machine as claimed in claim 2, it is characterised in that: the material of the mould release disc is plastic cement.
7. automatic wire coiling machine as described in claim 1, it is characterised in that: the unwinding device further includes a tension adjustment
Device is set to tensioning wheel side.
8. automatic wire coiling machine as described in claim 1, it is characterised in that: further include for winding the PE film covered on prepreg tape
Recycling spool, be mounted on and unreel disk side.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821034941.7U CN208648320U (en) | 2018-07-02 | 2018-07-02 | A kind of automatic wire coiling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821034941.7U CN208648320U (en) | 2018-07-02 | 2018-07-02 | A kind of automatic wire coiling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208648320U true CN208648320U (en) | 2019-03-26 |
Family
ID=65782975
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821034941.7U Withdrawn - After Issue CN208648320U (en) | 2018-07-02 | 2018-07-02 | A kind of automatic wire coiling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208648320U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108726238A (en) * | 2018-07-02 | 2018-11-02 | 厦门鸿基伟业复材科技有限公司 | A kind of automatic wire coiling machine |
| CN109999321A (en) * | 2019-05-06 | 2019-07-12 | 南阳市中心医院 | A kind of Internal Medicine-Cardiovascular Dept. adjuvant treatment equipment |
-
2018
- 2018-07-02 CN CN201821034941.7U patent/CN208648320U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108726238A (en) * | 2018-07-02 | 2018-11-02 | 厦门鸿基伟业复材科技有限公司 | A kind of automatic wire coiling machine |
| CN108726238B (en) * | 2018-07-02 | 2023-04-25 | 厦门鸿基伟业复材科技有限公司 | Automatic wire coiling machine |
| CN109999321A (en) * | 2019-05-06 | 2019-07-12 | 南阳市中心医院 | A kind of Internal Medicine-Cardiovascular Dept. adjuvant treatment equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20190326 Effective date of abandoning: 20230425 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20190326 Effective date of abandoning: 20230425 |