CN208645616U - A kind of thick core bamboo plywood of regeneration recombination - Google Patents

A kind of thick core bamboo plywood of regeneration recombination Download PDF

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Publication number
CN208645616U
CN208645616U CN201820605807.1U CN201820605807U CN208645616U CN 208645616 U CN208645616 U CN 208645616U CN 201820605807 U CN201820605807 U CN 201820605807U CN 208645616 U CN208645616 U CN 208645616U
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CN
China
Prior art keywords
bamboo
layer
sandwich
plywood
plate
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Expired - Fee Related
Application number
CN201820605807.1U
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Chinese (zh)
Inventor
于海霞
徐漫平
潘炘
庄晓伟
张文福
蒋应梯
王进
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Zhejiang Provincial Forest Product Quality Inspection Station (zhejiang Forest Seedling Quality Supervision And Inspection Station)
Zhejiang Academy of Forestry
Original Assignee
Zhejiang Provincial Forest Product Quality Inspection Station (zhejiang Forest Seedling Quality Supervision And Inspection Station)
Zhejiang Academy of Forestry
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Application filed by Zhejiang Provincial Forest Product Quality Inspection Station (zhejiang Forest Seedling Quality Supervision And Inspection Station), Zhejiang Academy of Forestry filed Critical Zhejiang Provincial Forest Product Quality Inspection Station (zhejiang Forest Seedling Quality Supervision And Inspection Station)
Priority to CN201820605807.1U priority Critical patent/CN208645616U/en
Application granted granted Critical
Publication of CN208645616U publication Critical patent/CN208645616U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of regeneration and recombinates thick core bamboo plywood, and regeneration recombinates thick core bamboo plywood, gives up plate layer and successively symmetrical laying gives up the bamboo curtain splint layer and bamboo mat layer of plate layer two sides in sandwich including sandwich, sandwich give up plate layer mainboard body four sides on be machined with chamfering.Regeneration in the utility model recombinates thick core bamboo plywood, using waste and old, discarded bamboo glue pattern plate, bamboo plywood or bamboo wood as raw material, the old plate blank material obtained by processes such as screening, sawing, oblique angle processing, hot-forming acquisition plate core layer is filled using wood shavings at oblique angle, it is formed up and down coated with bamboo curtain splint, bamboo mat and again hot pressing, pass through the filling, extension and cementation of wood shavings, so that sandwich layer and edge and sandwich layer and surface layer seamless combination, it is regenerated bamboo plywood, bamboo glue film plate or bamboo wood, and products standards requirement can be reached.

Description

A kind of thick core bamboo plywood of regeneration recombination
Technical field
The utility model relates to bamboo plywoods, bamboo wood manufacturing technology field, recombinate more particularly to a kind of regeneration thick Core bamboo plywood.
Background technique
Bamboo plywood, bamboo wood material be tough and tensile, moisture-proof corrosion resistant, heat-resisting cold-resistant, beautiful texture, has plain, simple National style, hardness and intensity are much higher than timber, and purposes is very extensive, such as platform floor, building template, indoor ceiling Material, indoor furniture decorations etc. are particularly suitable for outdoor high-strength, high resistance to place, like by consumer.Traditional bamboo is glued Plate is mated formation in a crisscross manner using bamboo curtain splint, bamboo mat or bamboo curtain splint, and bamboo curtain splint, bamboo mat are difficult to separate after being glued, therefore plate is waste and old rear difficult In recycling.And the felling cost of fresh bamboo wood is higher and higher, and processing cost is caused constantly to be promoted.Waste and old plate goes out by use Existing surface abrasion, come unglued even fracture, layering etc. cause service performance to decline, but its mechanical strength loses smaller, many old bamboos Glued board or bamboo wood still keep higher-strength.Due to not having recycling approach, enterprise causes excellent essentially as fuel combustion The matter wasting of resources.
Utility model content
The purpose of the utility model is to provide a kind of regeneration to recombinate thick core bamboo plywood, exists to solve the above-mentioned prior art The problem of, it is regenerated bamboo plywood or bamboo glue film plate, the physical and mechanical property that regeneration recombinates thick core bamboo plywood reaches production Product standard requirements, processing cost substantially reduce, and turn waste into wealth, and fully utilize resource.
To achieve the above object, the utility model provides following scheme: it is thick that the utility model provides a kind of regeneration recombination Core bamboo plywood, including the useless plate layer of bamboo mat layer, bamboo curtain splint layer and sandwich, four sides of the mainboard body of the useless plate layer of the sandwich first carry out tiltedly Angle processing, two sides successively bamboo curtain splint layer and bamboo mat layer described in symmetrical laying, mating formation at the oblique angle has waste and old bamboo shaving.
Optionally, the sandwich gives up plate layer using waste and old, discarded bamboo glue pattern plate or bamboo plywood as raw material.
Optionally, the bamboo mat layer impregnates bamboo mat layer using phenolic resin, and the bamboo curtain splint layer impregnates bamboo using phenolic resin Curtain layer.
Optionally, the bevel width of the chamfering is 8-15cm.
Optionally, mating formation at the oblique angle of the useless plate layer chamfering of the sandwich and four sides extension 80-100mm has wood shavings.
Optionally, the wood shavings are laid between papery mold and baffle.
The manufacturing method of thick core bamboo plywood is recombinated applied to above-mentioned regeneration, comprising the following steps: (1) sorting: sandwich Useless plate layer as raw material and carries out preliminary screening and classification using waste and old, discarded bamboo glue pattern plate, bamboo plywood or bamboo wood;(2) it gives up Old plate pretreatment: sanding surface, removal surface blot, dust and metallic foreign body etc. are carried out to the raw material chosen, by the raw material Four side damaged portions saw removes, and carries out oblique angle processing to pretreated waste and old plate;(3) dry: bamboo curtain splint, bamboo mat is dry to containing Water rate 8-12%;(4) it is glued: wood shavings, bamboo curtain splint layer, bamboo mat layer being glued respectively, wood shavings are using paddling process sizing, bamboo curtain splint layer Dipping and gluing is used with bamboo mat layer, phenolic resin is all made of, displays drying for standby after sizing;(5) plate core forms: pacifying at oblique angle Papery mold is put, wood shavings of mating formation, andante core of going forward side by side is hot-forming;(6) plate core is glued: being carried out using glue spraying mode to plate core two-sided Sizing;(7) hot pressing recombining: bamboo mat layer of gradually mating formation from top to bottom, bamboo curtain splint layer, sandwich useless plate layer, bamboo curtain splint layer, bamboo mat layer, And carry out hot pressing recombination;(8) it post-processes: saw side, chamfering, sanding being carried out to hot pressing slab after cooling, if product integrally uses Reinforcing and Seal treatment may be selected.
Optionally, the preliminary screening during the sorting of step (1) is that occur serious damage, layering or rotten journey to surface Degree is more than that 20% waste and old bamboo board will reject, and is then grouped according to the specification of raw material;Weight in step (4)-(7) Group processing exposes internal fresh face, then at edge its processing is the edge of raw material is first carried out sawing, removal Mat formation wood shavings hot pressing again.
Optionally, the wood shavings are mated formation between papery mold and baffle, after hot pressing papery mold directly with raw material Plate combines together;The papery mold is disposable tool.
Optionally, the wood shavings amount of mating formation is carried out according to surface area and thickness by design density 0.95-1.15g/cm3 at oblique angle Mat formation, the wood shavings use phenolic resin, and wood shavings resin added is 20-30%;Bamboo mat layer, bamboo curtain splint layer and sandwich are useless in step (4) The sizing of plate layer, wherein bamboo mat resin added 23-30%, bamboo curtain splint resin added 12-15%, wood shavings resin added are 20-30%;Step (6) Sandwich gives up the two-sided sizing of plate layer, resin added 2.2kg/m2;Hot-forming parameter in step (7) are as follows: hot pressing temperature 150-180 DEG C, pressure 2.5-3.0MPa, hot pressing time 20-30min, carry out hot pressing;Step (8) carries out four sides to hot pressing slab after cooling Side is sawed, chamfering, sanding surface can be carried out according to product needs, four sides are fixed and Seal treatment.
The utility model achieves following technical effect compared with the existing technology:
Regeneration in the utility model recombinates thick core bamboo plywood and its manufacturing method, with waste and old, discarded bamboo glue pattern plate, bamboo Glued board or bamboo wood are raw material, by selecting, sawing, sanding, the processes processing such as oblique angle processing old plate be core, at oblique angle Mat formation wood shavings and upper and lower level of place carries out gradual transition and is connected, and forms up and down coated with bamboo curtain splint, bamboo mat and through hot pressing, makes waste and old bamboo board It is regenerated.The physical and mechanical property that regeneration recombinates thick core bamboo plywood reaches products standards requirement, and processing cost is significant It reduces, and turns waste into wealth, fully utilize resource.Enterprise, which can exchange old for new, reduces part producing cost.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Needed in attached drawing be briefly described, it should be apparent that, the accompanying drawings in the following description is only the utility model Some embodiments for those of ordinary skill in the art without any creative labor, can also basis These attached drawings obtain other attached drawings.
Fig. 1 is the overall construction schematic diagram that regeneration recombinates thick core bamboo plywood in the utility model;
Fig. 2 is structural schematic diagram at the chamfering of the useless plate layer of sandwich;
Fig. 3 is the schematic diagram of the useless plate layer of sandwich;
Wherein, 1 bamboo mat layer;2 bamboo curtain splint layers;3 sandwiches give up plate layer;4 baffles;5 papery molds;6 wood shavings;7 oblique angles.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work Every other embodiment obtained, fall within the protection scope of the utility model.
The purpose of the utility model is to provide a kind of regeneration to recombinate thick core bamboo plywood, exists to solve the above-mentioned prior art The problem of, it is regenerated bamboo plywood, bamboo wood or bamboo glue film plate, regeneration recombinates the physical mechanics property of thick core bamboo plywood Product standard requirement can be reached, processing cost substantially reduces, and turns waste into wealth, and fully utilizes resource.
Regeneration provided by the utility model recombinates thick core bamboo plywood, including the useless plate layer of bamboo mat layer, bamboo curtain splint layer and sandwich, folder The useless plate layer of core is processed through oblique angle and wood shavings gradual transition is connected, and two sides are symmetrically successively laid with bamboo curtain splint layer and bamboo mat layer.Using waste and old Bamboo plywood, bamboo wood or bamboo glue film plate do regeneration as laminboard layer and recombinate thick core bamboo plywood, be greatly saved new bamboo curtain splint, The consumption of bamboo mat fully utilizes resource, reduces the wasting of resources.
To keep the above objects, features, and advantages of the utility model more obvious and easy to understand, with reference to the accompanying drawing and have Body embodiment is described in further detail the utility model.
Please refer to Fig. 1-3, wherein Fig. 1 is the overall construction signal that regeneration recombinates thick core bamboo plywood in the utility model Figure;Fig. 2 is structural schematic diagram at the chamfering of the useless plate layer of sandwich;Fig. 3 is the schematic diagram of the useless plate layer of sandwich.
The utility model provides a kind of thick core bamboo plywood of regeneration recombination, including the useless plate of bamboo mat layer 1, bamboo curtain splint layer 2 and sandwich Layer 3, useless 3 two sides of plate layer of sandwich are symmetrically successively laid with bamboo curtain splint layer 2 and bamboo mat layer 1, and bamboo curtain splint, bamboo mat, which are symmetrically mated formation, plays dimensionally stable Effect, bamboo mat surface layer increase surface paintability and decorative effect, and the vertical structure of bamboo curtain splint layer 2 can increase regeneration and recombinate thick core Bamboo plywood mechanical strength.It is machined with oblique angle on four sides of the mainboard body of the useless plate layer 3 of sandwich, wood shavings 6 of mating formation at oblique angle pass through Filling, extension and the cementation of wood shavings 6, so that sandwich layer and surface layer and sandwich layer and edge seamless combination.Sandwich gives up plate layer 3 with useless Old, discarded bamboo glue pattern plate, bamboo plywood or bamboo wood are raw material.Bamboo mat layer 1 is phenolic resin dipping, and bamboo curtain splint layer 2 is phenol Urea formaldehyde dipping.The width at oblique angle 7 is 8-15cm.Extend 80-100mm on give up 3 oblique angle 7 of plate layer and four sides of sandwich and mat formation and there are wood shavings 6.Wood shavings 6 are mated formation between papery mold 5 and baffle 4.
The utility model also provides a kind of manufacturing method of thick core bamboo plywood of regeneration recombination, applied to above-mentioned regeneration weight The thick core bamboo plywood of group, comprising the following steps: (1) sorting: it is with waste and old, discarded bamboo glue pattern plate, bamboo shaving plate or bamboo wood Raw material simultaneously carries out preliminary screening and classification;(2) it pre-processes: sanding surface being carried out to the raw material chosen, removes surface blot, dust And metallic foreign body etc., and remove four sides of the raw material breakage;(3) oblique angle 7 processes: carrying out oblique angle 7 to pretreated plate core Processing;(4) bamboo curtain splint, bamboo mat are dry: bamboo curtain splint, bamboo mat is dry to moisture content 8-12%;(5) it is glued: phenolic resin is diluted to 12-18% adjusts resin added, bamboo mat resin added 23-30%, bamboo curtain splint resin added 12-15% according to dip time, and wood shavings are used and mixed Glue mode, resin added 20-30%, displays drying for standby;(6) plate core is mated formation molding: baffle 4 being opened, is placed at chamfering Papery mold 5, wood shavings 6 of mating formation, and carry out hot-forming;(7) plate core is glued: carrying out two-sided apply to plate core using glue spraying mode Glue;(8) hot pressing recombining: bamboo mat is mated formation in bottom, successively mat formation bamboo curtain splint, plate core, bamboo curtain splint, bamboo mat, and is hot pressed into Type, 150-180 DEG C of hot pressing temperature, pressure 2.5-3.0MPa, hot pressing time 20-30min;(9) it post-processes: saw side, chamfering, sand Light, if product is integrally using optional reinforcing and Seal treatment.
Preliminary screening during sorting is specifically carried out by table 1 mainly for skin lamination, rotten and edge breakage etc., Then it is grouped according to the specification of raw material;Recombination processing, its processing is the edge of raw material is first carried out sawing, is gone Remove, and oblique angle processing carried out to four sides, expose internal fresh face, then edge mat formation wood shavings 6 carry out it is hot-forming.
Wood shavings 6 are mated formation between papery mold 5 and baffle 4, and it is one that papery mold 5, which directly melts with the plate of raw material, after hot pressing Body;Papery mold 5 selects disposable tool.
6 amount of mating formation of wood shavings is according to surface area and thickness at oblique angle 7, by design density 0.95-1.15g/cm3Mat formation, Wood shavings 6 use phenolic resin, and 6 resin added of wood shavings is 20-30%;The useless sizing of plate layer 3 of bamboo mat layer 1, bamboo curtain splint layer 2 and sandwich was mated formation Cheng Zhong, bamboo mat resin added 23-30%, bamboo curtain splint resin added 12-15%;Sizing uses glue spraying mode, resin added 2.2kg/m2, and Hot-forming parameter therein is 150-180 DEG C of hot pressing temperature, pressure 2.5-3.0MPa, hot pressing time 20-30min, carries out heat It is also needed behind pressure, saw side to thick core bamboo plywood progress chamfering and sanding surface again is recombinated, for the Regenerated plate integrally used It may be selected to be fixed and close using fixed device.
The waste and old bamboo plywood specification and quality of recycling are irregular, recombinate thick core bamboo plywood quality to ensure to regenerate, It first has to be selected, rejected and classified, the glued board that serious damage, layering or rotten degree are more than 20% occurs to surface and want It rejects, then satisfactory waste and old bamboo board be grouped according to specification, sanding is carried out to surface layer, removes table The spots such as face cement, dust.
The quality requirement of old glued board is specifically selected to be shown in Table 1
The requirement of 1 waste bamboo board quality of table
Surface fracture Edge breakage It is rotten It comes unglued on surface layer Layering Fracture Bending deformation
Quality requirement Allow Allow ≤ the gross area 20% Allow ≤ the gross area 30% Allow Do not allow
Waste and old laminboard layer directly will lead to four side quality with bamboo mat hot pressing and be difficult to control, and glued board book size also produces It has given birth to " shrink ".In order to keep original book size and edge quality, in recombination process, first by the edge of old plate core Sawing, removal are carried out, exposes internal fresh face, edge is mated formation the hot pressing again of wood shavings 6.
Discovery is recombinated using right-angle side in test preliminary examination, and regeneration recombinates wood shavings 6 and old plate core in thick core bamboo plywood Junction mechanical strength it is lower, material transition is too obvious, it is easy to cause to be broken.In order to carry out slow transition, by old plate core The chamfering of certain length is first processed on four sides, and 7 width of oblique angle is generally 8-15cm.
In order to increase the size of finished product and enhance old plate core and recombinate thick core bamboo plywood overall coherence, at oblique angle 7 and Four sides extend 100mm and mat formation wood shavings 6.Mating formation for wood shavings 6 is technological difficulties at oblique angle 7, uses papery mold in the utility model 5, wood shavings 6 are mated formation wherein, papery mold 5 be it is disposable, directly combine together with plate.
Glue spraying mode is used to the sizing of old plate core, breadth is 85cm × 85cm × 25mm (length × width x thickness), and resin added is Every plate 1.6kg, hot compression parameters are set as 160 DEG C, pressure 3MPa, hot pressing time 25min.
Regeneration in the utility model recombinates the manufacturing method of thick core bamboo plywood, and overall craft process can also carry out Refinement, specially old bamboo clappers → screening → sanding surface → go four sides → 7 processing of oblique angle → be glued → display drying → plate core at → hot-forming → saw side → chamfering → sanding → closing that type → recombination thickness core rubber plywood mats formation, so as to keep regeneration recombination thick The material resources mechanical property of core bamboo plywood reaches products standards requirement.
Performance test
According to JG/T 156-2004 " bamboo plywood form " or JG/T 428-2014 " steel framework combination bamboo plywood form " Regulation tests plate, and is compared with conventional bamboo plywood form.Specifically it is shown in Table 2.
The new and old plate of table 2 is compared with performance
It should be noted that the regeneration in the utility model recombinates thick core bamboo plywood, as long as with the utility model The basic principle of manufacturing method is identical, is only the simple additions and deletions or replacement of some step, also in the protection of the utility model In range;In addition, the setting about series of parameters such as oblique angle, resin addeds in the utility model, is only in the utility model The embodiment that may be implemented enumerated, in specifically manufacture production process, as long as being able to satisfy corresponding processing request and last It can guarantee that the material resources mechanical property of the thick core bamboo plywood of regeneration recombination can also carry out exchange appropriate, also fall into the utility model Protection scope in.
Specific case is applied in the utility model to be expounded the principles of the present invention and embodiment, it is above The explanation of embodiment is merely used to help understand the method and its core concept of the utility model;Meanwhile for the one of this field As technical staff, based on the idea of the present invention, there will be changes in the specific implementation manner and application range.To sum up Described, the content of the present specification should not be construed as a limitation of the present invention.

Claims (6)

1. a kind of regeneration recombinates thick core bamboo plywood, it is characterised in that: described including the useless plate layer of bamboo mat layer, bamboo curtain splint layer and sandwich Oblique angle is machined on four sides of the mainboard body of the useless plate layer of sandwich, the useless plate layer two sides of the sandwich are symmetrically successively laid with the bamboo curtain splint layer With bamboo mat layer, waste and old bamboo shaving is covered at the oblique angle;Papery mold is provided at the oblique angle, the waste and old bamboo shaving is mated formation In the papery mold.
2. a kind of regeneration according to claim 1 recombinates thick core bamboo plywood, it is characterised in that: the sandwich give up plate layer with Waste and old, discarded bamboo glue pattern plate, bamboo wood or bamboo plywood are raw material.
3. a kind of regeneration according to claim 1 recombinates thick core bamboo plywood, it is characterised in that: the bamboo mat layer uses phenol Urea formaldehyde impregnates bamboo mat layer, and the bamboo curtain splint layer impregnates bamboo curtain splint layer using phenolic resin.
4. a kind of regeneration according to claim 1 recombinates thick core bamboo plywood, it is characterised in that: the width at the oblique angle is 8-15cm。
5. a kind of regeneration according to claim 4 recombinates thick core bamboo plywood, it is characterised in that: in the useless plate layer of the sandwich Oblique angle and four sides extend 80-100mm and mat formation and have waste and old bamboo shaving.
6. a kind of regeneration according to claim 5 recombinates thick core bamboo plywood, it is characterised in that: the wood shavings are mated formation in paper Between matter mold and baffle.
CN201820605807.1U 2018-04-25 2018-04-25 A kind of thick core bamboo plywood of regeneration recombination Expired - Fee Related CN208645616U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820605807.1U CN208645616U (en) 2018-04-25 2018-04-25 A kind of thick core bamboo plywood of regeneration recombination

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820605807.1U CN208645616U (en) 2018-04-25 2018-04-25 A kind of thick core bamboo plywood of regeneration recombination

Publications (1)

Publication Number Publication Date
CN208645616U true CN208645616U (en) 2019-03-26

Family

ID=65775432

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN208645616U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20190326

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