CN208629648U - A kind of vertical type roller head machine - Google Patents
A kind of vertical type roller head machine Download PDFInfo
- Publication number
- CN208629648U CN208629648U CN201820852470.4U CN201820852470U CN208629648U CN 208629648 U CN208629648 U CN 208629648U CN 201820852470 U CN201820852470 U CN 201820852470U CN 208629648 U CN208629648 U CN 208629648U
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- longitudinal
- seat
- brake
- vertical type
- type roller
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Abstract
The utility model relates to ceramic production devices, more particularly to a kind of vertical type roller head machine, it is characterized by comprising cross slide way seat, cross lead screw mechanism, longitudinal rail seat, longitudinal screw mandrel mechanism, upper mold support, upper die component, lower mold assemblies and brake apparatus, upper mold support is set on longitudinal rail seat by longitudinal screw mandrel mechanism slips, upper die component includes rotary setting in the upper die head on upper mold support, lower mold assemblies include rotary setting in the lower mold on cross slide way seat, and the frictional position of brake apparatus is the outer surface of lower mold.The utility model provides a kind of vertical type roller head machine, suitable for the big mouth of tripe is small and the biggish type of height, movement is accurate reliable, with brake apparatus, since the frictional position of brake is the surface for the lower mold being driven, so avoiding effect of the axle center in brake by torsion, mechanical service life is increased.
Description
Technical field
The utility model relates to ceramic production devices, are specifically related to a kind of vertical type roller head machine.
Background technique
Ceramics are daily necessities common in people's daily life, and Production of Ceramics undergoes idiosome forming, glazing and firing etc.
Process, wherein idiosome forming includes again pug configuration, pugging, feeds intake, shapes, drying, clearing up, and traditional ceramics are formed and adopted
Employment offhand, production efficiency is low, occurs automatic rolling forming machine, existing automatic rolling forming machine on the market thus
Although can be realized automatic rolling forming, band since upper mold is mainly by arm swing is swung close to lower die, determine by the working method of lower die
Its vessel processing for being only suitable for being open big is determined, and has not been suitable for the vessel that depth is deep, body is big, opening is small, in addition, traditional
Automatic rolling forming machine is braked by the way of directly being braked to lower die main shaft for mold, and the axle center of lower die main shaft exists
By the effect of torsion when brake, main shaft is easy to happen torsion, and bearing life is lower, needs often with changing part and maintenance.
Utility model content
The technical problem to be solved by the present invention is to provide a kind of vertical type roller head machine, be suitable for the big mouth of tripe it is small and
Highly biggish type, movement is accurate reliable, brake apparatus is had, since the frictional position of brake is the lower mold being driven
Surface increases mechanical service life so avoiding effect of the axle center in brake by torsion.
In order to solve the above technical problems, the technical solution adopted in the utility model is as follows: a kind of vertical type roller head machine,
It is characterized by comprising cross slide way seat, cross lead screw mechanism, longitudinal rail seat, longitudinal screw mandrel mechanism, upper mold supports, upper mold
Component, lower mold assemblies and brake apparatus, the cross lead screw mechanism are set on cross slide way seat, the longitudinal rail seat by
Cross lead screw mechanism slips are set on cross slide way seat, and the longitudinal screw mandrel mechanism is set on longitudinal rail seat, it is described on
Mould support is set on longitudinal rail seat by longitudinal screw mandrel mechanism slips, and the upper die component includes rotary setting in upper mold branch
Upper die head on seat, the lower mold assemblies include rotary setting in the lower mold on cross slide way seat, and the brake apparatus rubs
Wipe the outer surface that position is lower mold.
Preferably, it is set on the cross slide way seat there are two lateral line slide rail, the longitudinal rail seat is slideably positioned in
On lateral line slide rail.
Preferably, the cross lead screw mechanism includes the cross lead screw being hubbed on cross slide way seat and cross lead screw spiral shell
The horizontal slide unit of line connection and the transverse shifting servo motor of driving cross lead screw rotation, the horizontal slide unit and longitudinal rail seat
It is affixed.
Preferably, it is set on the longitudinal rail seat there are two longitudinal line slide rail, the upper mold bearing sliding is set to vertical
To on line slide rail.
Preferably, the longitudinal screw mandrel mechanism includes the longitudinal screw mandrel being hubbed on longitudinal rail seat and longitudinal screw mandrel spiral shell
The longitudinal slide unit of line connection and the longitudinal movement servo motor of driving cross lead screw rotation, the longitudinal slide unit and upper mold support are solid
It connects.
Preferably, the upper die component further includes the pivot angle with the swing arm of upper mold support pivot joint, control swing arm pivot angle
The upper mold motor of positioning device and driving upper die head rotation, the upper die head are hubbed on swing arm,
Preferably, the pivot angle positioning device includes the upper positioning seat being fixedly arranged on upper mold support and lower positioning seat, described
It is equipped with threaded hole on upper positioning seat and lower positioning seat, is equipped with respectively in the threaded hole of the upper positioning seat and lower positioning seat
The end of positioning bolt and lower positioning bolt, the upper positioning bolt and lower positioning bolt abuts swing arm upper surface under respectively
End face.
Preferably, the pivot angle positioning device includes the pivot angle servo motor being fixedly arranged on upper mold support, the pivot angle servo
Motor is connect by timing belt pulley with swing arm.
Preferably, the brake apparatus includes the system with the brake disc of lower mold coaxial line and driving brake disc longitudinal movement
It takes offence cylinder, the lower mold bottom is installed with brake block, and the brake disc is located at below brake block, the cylinder body of the brake cylinder
Be fixedly arranged on cross slide way seat, piston rod and brake disc it is affixed, brake disc brake cylinder driving under it is close to brake block, with reality
Now to the braking of lower mold.
A method of ceramic body roll forming is carried out using above-mentioned vertical type roller head machine, which is characterized in that packet
Include following steps:
One, according to vessel internal cavity profile, the rotary shaft of upper die head and the angle of vertical direction are adjusted;
Two, the blank after pug mill pugging is put into mold down;
Three, cross lead screw mechanism driving longitudinal rail seat carries out transverse shifting, is located at upper die head right above lower mold;
Four, longitudinal screw mandrel mechanism drives upper mold support to move down, and then upper die head is driven to move in mold down, upper mold
Head and lower mold rotating Vortex during upper die head rolls, squeeze out the extra pug in lower mold, pug in upper die head and
Roll forming between lower mold;
Five, upper mold support up moves, and longitudinal rail seat moves backward, then takes out the green body in lower mold.
Seen from the above description, vertical type roller head machine provided by the utility model, is suitable for that the big mouth of tripe is small and depth
Deeper type, movement is accurate reliable, brake apparatus is had, since the frictional position of brake is the table for the lower mold being driven
Face increases mechanical service life so avoiding effect of the axle center in brake by torsion.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model vertical type roller head machine.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the structural schematic diagram of upper die component.
Fig. 4 is the structural schematic diagram of lower mold assemblies and brake apparatus.
Specific embodiment
Below by way of specific embodiment, the utility model will be further described.
As illustrated in fig. 1 and 2, the vertical type roller head machine of the utility model comprising cross slide way seat 1, cross lead screw
Mechanism 2, longitudinal rail seat 3, longitudinal screw mandrel mechanism 4, upper mold support 5, upper die component 6, lower mold assemblies 7 and brake apparatus 8.
Cross lead screw mechanism 2 is set on cross slide way seat 1, is set on cross slide way seat 1 there are two lateral line slide rail 11,
Longitudinal rail seat 3 is slideably positioned on lateral line slide rail 11.Cross lead screw mechanism 2 includes being hubbed on cross slide way seat 1
The transverse shifting servo that cross lead screw 21, the horizontal slide unit 22 being threadedly coupled with cross lead screw 21 and driving cross lead screw 21 rotate
Motor 23, horizontal slide unit 22 and longitudinal rail seat 3 are affixed, and the axis of cross lead screw 21 is parallel with lateral line slide rail 11.
Longitudinal rail seat 3 is slideably positioned on cross slide way seat 1 by cross lead screw mechanism 2, and concrete operating principle is, horizontal
Cross lead screw 21 is driven to rotate to shift servo motor 23, since cross lead screw 21 is threadedly coupled with horizontal slide unit 22, and it is longitudinal
Track base 3 can only be moved by limitation along lateral line slide rail 11, therefore the rotary motion of cross lead screw 21 is changed into lateral cunning
Platform 22 is moved along the axis direction of cross lead screw 21, and then drives the transverse shifting on cross slide way seat 1 of longitudinal rail seat 3.
Longitudinal screw mandrel mechanism 4 is set on longitudinal rail seat 3, is set on longitudinal rail seat 3 there are two longitudinal line slide rail 31,
Upper mold support 5 is slideably positioned on longitudinal line slide rail 31, and longitudinal screw mandrel mechanism 4 includes being hubbed at indulging on longitudinal rail seat 3
The longitudinal movement servo electricity rotated to screw rod 41, the longitudinal slide unit being threadedly coupled with longitudinal screw mandrel 41 42 and driving cross lead screw 21
Machine 43, longitudinal slide unit 42 and upper mold support 5 are affixed, and the axis of longitudinal screw mandrel 41 is parallel with longitudinal line slide rail 31.
Upper mold support 5 is slideably positioned on longitudinal rail seat 3 by longitudinal screw mandrel mechanism 4, and concrete operating principle is, longitudinal
Shift servo motor 43 drives longitudinal screw mandrel 41 to rotate, since longitudinal screw mandrel 41 is threadedly coupled with horizontal slide unit 22, and upper mold branch
Seat 5 can only be moved by limitation along longitudinal line slide rail 31, therefore the rotary motion of longitudinal screw mandrel 41 is changed into longitudinal slide unit 42
It is moved along the axis direction of longitudinal screw mandrel 41, and then upper mold support 5 is driven to vertically move on cross slide way seat 1.
Lateral line slide rail 11 and longitudinal line slide rail 31 can be realized high-precision linear motion.Line slide rail is also known as
Linear guide, linear guides, linear slide rail are used for straight reciprocating motion occasion, and can undertake certain torque, can be negative in height
High-precision linear motion is realized in the case where load.
As shown in figure 3, upper die component 6 includes the swing arm 61 being pivotally connected with upper mold support 5, rotary setting on swing arm 61
Upper die head 62, control 61 pivot angle of swing arm pivot angle positioning device and driving upper die head 62 rotate upper mold motor 63, swing
Arm 61 is equipped with the upper rotary shaft for installing upper die head 62, and upper mold motor 63 is connected by the upper rotary shaft of belt wheel and upper die head 62
It connects, to drive upper die head 62 to rotate, swing arm 61 can be swung on longitudinal surface, and pass through the fixed pivot angle of pivot angle positioning device.
In the present embodiment, pivot angle positioning device includes the upper positioning seat 64 being fixedly arranged on upper mold support 5 and lower positioning seat 65,
It is equipped with threaded hole on upper positioning seat 64 and lower positioning seat 65, is worn respectively in the threaded hole of upper positioning seat 64 and lower positioning seat 65
There are a upper positioning bolt 66 and lower positioning bolt 67, the end of upper positioning bolt 66 and lower positioning bolt 67 abuts swing arm 61 respectively
Upper surface and lower end surface are fixed on swing arm 61 on upper mold support 5, when needing to adjust the pivot angle of swing arm 61, only need to adjust
Positioning bolt 66 and lower positioning bolt 67 on section, such as when swing arm 61 needs to rotate lower positioning spiral shell to lower swing certain angle
Bolt 67 moves lower positioning bolt 67 downward, and swing arm 61 rotates upper positioning bolt 66 then accordingly to lower swing with fixation
Swing arm 61;When swing arm 61 needs to be swung up certain angle, positioning bolt 66 in rotation makes positioning bolt 66 towards moving up
It is dynamic, swing arm 61 is swung up by external force, lower positioning bolt 67 is rotated then to fix swing arm 61, is set on swing arm 61
There is pointer, upper mold support 5 is equipped with angle dial, and the scale that pointer indicates on angle dial is the upper of upper die head 62
The axis of rotary shaft and the angle of vertical line.
In other embodiments, pivot angle positioning device may be the pivot angle servo electricity including being fixedly arranged on upper mold support 5
Machine, the pivot angle servo motor are connect by timing belt pulley mechanism with swing arm 61, and servo motor can convert voltage signal
It is torque and revolving speed with drive control object, position precision is very accurate, and timing belt pulley mechanism is compared with ordinary straps wheel mechanism
For will not skid, therefore pivot angle servo motor can accurately control 61 angle of swing arm.
As shown in figure 4, lower mold assemblies 7 include rotary setting in the lower mold 71 on cross slide way seat 1 and drive lower mold
The lower die motor 72 of 71 rotations, cross slide way seat 1 are equipped with the Shaft for installing lower mold 71, and lower die motor 72 passes through
Pulley mechanism drives Shaft rotation.
The frictional position of brake apparatus 8 is the outer surface of lower mold 71, it is preferred that lower 71 bottom of mold is installed with brake block
711, the position of friction can have 71 side surface, lower surface, the side that brake apparatus 8 can directly to lower mold 71 for lower die
Surface or lower surface are braked, can also the brake block 711 to bottom brake.
Brake apparatus 8 includes the braking gas vertically moved with the brake disc 81 of lower 71 coaxial line of mold and driving brake disc 81
Cylinder 82, brake disc 81 are located at the lower section of brake block 711, and the cylinder body of brake cylinder 82 is fixedly arranged on cross slide way seat 1, piston rod and system
Moving plate 81 is affixed, and brake disc 81 is close to brake block 711 under the driving of brake cylinder 82, to realize the braking to lower mold 71.
Brake cylinder 82 be it is multiple, the axis of each 82 or less mold 71 of brake cylinder is angularly distributed, and is applied to brake disc 81
Add uniform brake force.
Vertical type roller head machine of the invention carries out action control, PLC control to each execution unit by PLC control system
System processed and transverse shifting servo motor 23, longitudinal movement servo motor 43, upper mold motor 63, lower die motor 72 and brake cylinder
The control connection of 82 signals.
The method for carrying out ceramic body roll forming using this vertical type roller head machine, comprising the following steps:
One, according to vessel internal cavity, 61 pivot angle of swing arm is adjusted by pivot angle positioning device, that is, adjusts upper die head 62
Upper rotation shaft angle, in general, the axis trimming of the upper rotary shaft of this vertical type roller head machine are vertical direction, in order to
Process that the big mouth of tripe is small and the deeper type of depth;
Two, blank is put into mold 71 down;
Three, cross lead screw mechanism 2 drives 3 transverse shifting of longitudinal rail seat, is located at upper die head 62 right above lower mold 71;
Four, lower die motor 72 drives lower mold 71 to rotate, and upper mold motor 63 drives upper die head 62 to rotate, longitudinal screw mandrel mechanism
4 drive upper mold supports 5 move down, and then upper die head 62 is driven to move in mold 71 down, and upper die head 62 and lower mold 71 are same
To rotation, during upper die head 62 rolls, the extra pug in lower mold 71 is squeezed out, pug is in upper die head 62 and lower mold
" rolling " " pressure " forms between 71, and uniformly, lower die head and base mud contact area are big by the ascending relatively mitigation of pressure for green body, is pressurized
Time is long, and green density is high, and 62 foundry loam of upper die head, can be used hot rolling in order to prevent, and the temperature of lower mold 71 is Celsius 120
Degree left and right;
Five, upper mold support 5 up moves, and longitudinal rail seat 3 moves backward, then takes out the green body in lower mold 71.
Vertical type roller head machine provided by the utility model, upper die head 62 can go deep into inside lower mold 71, lower mold
71 projected depth is deeper, and suitable for the big mouth of tripe is small and the deeper type of depth, movement is accurate reliable, has brake apparatus 8, by
It is the lower surface for the lower mold 71 being driven in the frictional position of brake, so avoiding axle center in brake directly by torsion
Effect, increase mechanical service life.
It above are only several specific embodiments of the utility model, but the design concept of the utility model is not limited to
This, all non-essential modifications to the present invention made by this concept should belong to infringement scope of protection of the utility model
Behavior.
Claims (9)
1. a kind of vertical type roller head machine, it is characterised in that: including cross slide way seat, cross lead screw mechanism, longitudinal rail seat,
Longitudinal screw mandrel mechanism, upper mold support, upper die component, lower mold assemblies and brake apparatus, the cross lead screw mechanism are set to transverse direction
On track base, the longitudinal rail seat is set on cross slide way seat by cross lead screw mechanism slips, the longitudinal screw mandrel machine
Structure is set on longitudinal rail seat, and the upper mold support is set on longitudinal rail seat by longitudinal screw mandrel mechanism slips, described
Upper die component includes rotary setting in the upper die head on upper mold support, and the lower mold assemblies include rotary setting in cross slide way seat
On lower mold, the frictional position of the brake apparatus is the outer surface of lower mold.
2. vertical type roller head machine according to claim 1, it is characterised in that: there are two being set on the cross slide way seat
Lateral line slide rail, the longitudinal rail seat are slideably positioned on lateral line slide rail.
3. vertical type roller head machine according to claim 1, it is characterised in that: the cross lead screw mechanism includes being pivoted
In the transverse direction of cross lead screw, the horizontal slide unit and driving cross lead screw rotation that are threadedly coupled with cross lead screw on cross slide way seat
Shift servo motor, the horizontal slide unit and longitudinal rail seat are affixed.
4. vertical type roller head machine according to claim 1, it is characterised in that: there are two being set on the longitudinal rail seat
Longitudinal line slide rail, the upper mold bearing sliding are set on longitudinal line slide rail.
5. vertical type roller head machine according to claim 1, it is characterised in that: the longitudinal screw mandrel mechanism includes being pivoted
In the longitudinal direction of longitudinal screw mandrel, the longitudinal slide unit and driving cross lead screw rotation that are threadedly coupled with longitudinal screw mandrel on longitudinal rail seat
Shift servo motor, the longitudinal slide unit and upper mold support are affixed.
6. vertical type roller head machine according to claim 1, it is characterised in that: the upper die component further includes and upper mold
The upper mold motor of the swing arm of support pivot joint, the pivot angle positioning device for controlling swing arm pivot angle and driving upper die head rotation, it is described
Upper die head is hubbed on swing arm.
7. vertical type roller head machine according to claim 6, it is characterised in that: the pivot angle positioning device includes fixed
In being equipped with threaded hole on upper positioning seat and lower positioning seat on upper mold support, the upper positioning seat and lower positioning seat, it is described on
Positioning bolt and lower positioning bolt are equipped in the threaded hole of positioning seat and lower positioning seat respectively, the upper positioning bolt is under
The end of positioning bolt abuts swing arm upper surface and lower end surface respectively.
8. vertical type roller head machine according to claim 6, it is characterised in that: the pivot angle positioning device includes fixed
In the pivot angle servo motor on upper mold support, which is connect by timing belt pulley with swing arm.
9. vertical type roller head machine according to claim 1, it is characterised in that: the brake apparatus includes and lower mold
The brake disc of coaxial line and the brake cylinder of driving brake disc longitudinal movement, the lower mold bottom is installed with brake block, described
Brake disc is located at below brake block, and the cylinder body of the brake cylinder is fixedly arranged on cross slide way seat, piston rod and brake disc are affixed,
Brake disc is close to brake block under brake cylinder driving, to realize the braking to lower mold.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820852470.4U CN208629648U (en) | 2018-06-04 | 2018-06-04 | A kind of vertical type roller head machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201820852470.4U CN208629648U (en) | 2018-06-04 | 2018-06-04 | A kind of vertical type roller head machine |
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CN208629648U true CN208629648U (en) | 2019-03-22 |
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CN201820852470.4U Expired - Fee Related CN208629648U (en) | 2018-06-04 | 2018-06-04 | A kind of vertical type roller head machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110053133A (en) * | 2019-05-23 | 2019-07-26 | 山东伟丰机械科技有限公司 | Ceramic roll forming production line |
CN112647196A (en) * | 2020-12-29 | 2021-04-13 | 李启虎 | Fiber spinning machine and spinning technology |
-
2018
- 2018-06-04 CN CN201820852470.4U patent/CN208629648U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110053133A (en) * | 2019-05-23 | 2019-07-26 | 山东伟丰机械科技有限公司 | Ceramic roll forming production line |
CN112647196A (en) * | 2020-12-29 | 2021-04-13 | 李启虎 | Fiber spinning machine and spinning technology |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190322 Termination date: 20210604 |