CN208621954U - Mobile charging vehicle system - Google Patents
Mobile charging vehicle system Download PDFInfo
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- CN208621954U CN208621954U CN201821345632.1U CN201821345632U CN208621954U CN 208621954 U CN208621954 U CN 208621954U CN 201821345632 U CN201821345632 U CN 201821345632U CN 208621954 U CN208621954 U CN 208621954U
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- mobile charging
- charging vehicle
- base station
- module
- monitoring system
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Abstract
A kind of mobile charging vehicle system and a kind of mobile charging process, the vehicle body that PLC controls mobile charging vehicle is mobile to numerically-controlled machine tool, simultaneously barcode scanning identifies numerically-controlled machine tool;Vehicle module obtains the numerically-controlled machine tool information of identification, feeds back to base station by wireless bridge, and base station is communicated with monitoring system foundation, and after monitoring system reads the numerically-controlled machine tool information, the work order whether to feed is sent to base station;It is communicated by wireless bridge, the work order is sent to vehicle module by base station, and vehicle module work order based on the received controls the working condition of charging (feeding) equipment.The mobile charging vehicle system of the application and charging process, are carried out data transmission using wireless bridge, by establishing reliable and stable material monitoring system, the managed operation ability of enterprise can be improved;Mobile charging vehicle system itself has mobility simultaneously, can solve the problems, such as mobile communication using wireless communication to avoid aerial line, is that material monitoring system digitlization facilitation is very useful with effective method.
Description
Technical field
The mobile charging vehicle system more particularly to one kind that this application involves a kind of to feed to numerically-controlled machine tool are able to carry out stabilization
The mobile charging vehicle system of material monitoring.
Background technique
Many machinery, instrument are often equipped with many platform numerically-controlled machine tools in instrument production plant, and numerically-controlled machine tool needs periodically
Or not timing adds materials.With the development of industry internet technology, automatically control, automatic monitoring charging system is following
Developing direction.
Utility model content
Future solves the problems, such as the charging monitoring of factory's numerically-controlled machine tool, and this application provides a kind of mobile charging vehicle systems.
The application provides a kind of mobile charging vehicle system, including mobile charging vehicle, base station, PLC, monitoring system, wherein moves
The vehicle body of dynamic charging vehicle is equipped with charging (feeding) equipment, mobile charging vehicle control equipment and vehicle module, between vehicle module and pedestal
Establish wireless bridge communication connection;It is communicated to connect between pedestal and monitoring system;PLC controls the work of mobile charging vehicle control equipment
Make.
In a preferred embodiment of the present application, the mobile charging vehicle system includes at least two at a distance
Base station.
In the application more preferred embodiment, the vehicle module identifies base station signal, and discernible signal intensity, to select
Communication connection is established in the base station for selecting acceptable signal strength.
It is highly preferred that communication connection is established in the highest base station of vehicle module selection signal intensity.
In an advantageous embodiment, it can be wire communication connection between monitoring system and base station or wireless communication connect
It connects, and is preferably connected by interchanger connection communication.It is highly preferred that logical by ICP/IP protocol between monitoring system and base station
Letter connection.
In an advantageous embodiment, the mobile charging vehicle can be one or more.
In an advantageous embodiment, the wireless bridge supports 802.11ac standard, it is highly preferred that the wireless bridge
With access point (AP), bridge point-to-point (PTP), point-to-multipoint (PTMP) connection, wireless client (AP Client), wireless
Roam one or more of available wireless communication functions such as (WDS), wireless mesh network (MESH).
In an advantageous embodiment, the PLC supports barcode scanning gun access, and supports serial ports and/or ethernet communication.
It is highly preferred that the port PLC is set as analog input AI1.
It is highly preferred that PLC selects Siemens Smart200 programmable controller.
In an advantageous embodiment, the monitoring system includes control module, database, human-computer interaction interface, is used for
The communication service module connecting with numerically-controlled machine tool field device and the network communication interface communicated with pedestal, data conversion are deposited
Store up module, data forwarding module, wherein the information in the database is sent to human-computer interaction interface and is shown, communication clothes
The business received data of module are stored by data conversion memory module to data, information in control module reading database, simultaneously
Work order is sent to network communication module by data forwarding module.
In an advantageous embodiment, the monitoring system further includes report generation module, and the information in database is raw
At registration, it is shown by human-computer interaction interface.
It is highly preferred that the monitoring system may also include extension element, for integrating or connecting with third party system.
In an advantageous embodiment, the mobile charging vehicle includes pump, material storing box and expects pipe, and pump is by material from logical
Charge tube is pumped into material storing box, and material storing box is equipped with charge pipe and is used to feed to numerically-controlled machine tool.
In more preferred embodiment, the car body of the mobile charging vehicle includes backplanes support plate, is equipped with and drives above support plate
The motor of dynamic pump work, charge pipe include the rigid pipe for connecting material storing box, the flexible pipe for connecting rigid pipe, are flexibility above motor
Pipe reservoir cavity after rigid pipe end is inserted into flexible pipe reservoir cavity, connects flexible pipe.
In an advantageous embodiment, setting above the flexible pipe reservoir cavity
The mobile charging vehicle system of the application and charging process, are carried out data transmission using wireless bridge, steady by establishing
Fixed reliable material monitoring system, can be improved the managed operation ability of enterprise.
Mobile charging vehicle system itself has mobility, can solve to move using wireless communication to avoid aerial line
Communication issue is that material monitoring system digitlization facilitation is very useful with effective method.
Detailed description of the invention
Fig. 1 is the mobile charging vehicle system topological figure of the application;
Fig. 2 is base station in the mobile charging vehicle system of the application, vehicle in module deployment schematic diagram;
Fig. 3 is that the application vehicle module switches communication base station schematic diagram.
Specific embodiment
Embodiment 1
This application provides a kind of mobile charging vehicle systems, referring to Fig.1, including mobile charging vehicle, base station, PLC, Yi Jijian
Control system moves and is provided with vehicle module and PLC on charging vehicle, wireless bridge communication link is established between vehicle module and pedestal
It connects;It is communicated to connect by interchanger using ICP/IP protocol between pedestal and monitoring system.Monitoring system is obtained for material data
It takes, show, mainly containing data such as device coding, material variety, material quantities.The start and stop of PLC controlling feeding machine, lathe barcode scanning
Identification, using Siemens's smart200 programmable controller, analog quantity accesses AI:1, supports barcode scanning gun access, and support string
Mouth, ethernet communication.
High-performance, the high bandwidth, Multi-functional telecommunication grade wireless device of 802.11ac standard are supported in wireless bridge selection, are resisted dry
It disturbs that ability is strong, bandwidth is high, there is access point (AP), bridge point-to-point (PTP), point-to-multipoint (PTMP) connection, wireless client
All known wireless communication functions such as (AP Client), radio roaming (WDS), MESH.
Compared to traditional GPRS (wireless DTU), wireless bridge bandwidth is high, and degree of protection is high, and dust-proof, waterproof, high temperature resistant are right
It can still be operated normally in some particular surroundings, stability is high, and this set equipment transmission range is farther out in the ideal case.
Referring to Fig. 2, in a kind of application scenarios of the mobile charging vehicle system of the application, there are 200 numerically-controlled machine tools in workshop, point
A loading channel is arranged in four rows setting, each row's numerically-controlled machine tool, and four mobile charging vehicles respectively use a loading channel.
Mobile charging vehicle system working method is as follows:
Monitoring system is each numerically-controlled machine tool allocated code,
The vehicle body that PLC controls mobile charging vehicle is moved to a distance to numerically-controlled machine tool, and PLC barcode scanning identifies numerically-controlled machine tool;Vehicle
The numerically-controlled machine tool information that module obtains the identification of PLC barcode scanning is carried, base station is fed back to by wireless bridge, base station and monitoring system are established
The work order whether to feed is sent to base station after monitoring system reads the numerically-controlled machine tool information by communication;
It is communicated by wireless bridge, the work order is sent to vehicle module by base station, and vehicle module is based on the received
Work order controls the working condition of charging (feeding) equipment.
The monitoring system includes control module, database, human-computer interaction interface, is used to connect with numerically-controlled machine tool field device
The communication service module connect and the network communication interface communicated with pedestal, data convert memory module, data forwarding module,
Wherein, the information in the database is sent to human-computer interaction interface and is shown, and the received data of communication service module pass through
Data conversion memory module is stored to data, and work order is simultaneously passed through data and turned by the information in control module reading database
Hair module is sent to network communication module.
Data in database can be the data of the transmission such as intelligence instrument in numerically-controlled machine tool field device, can be with
It is the data sent from PLC or vehicle module.
For this purpose, in an advantageous embodiment, the mobile charging process includes:
Numerically-controlled machine tool collection in worksite data, and it is sent to monitoring system,
After monitoring system receives numerically-controlled machine tool information, the data of match query judge whether to need to feed, according to judgement
The work order whether to feed is sent to base station;Wherein, the data preferably comprise the remaining material information of numerically-controlled machine tool, more
It is more selected as further including material variety information used in numerically-controlled machine tool.
In another preferred embodiment, the mobile charging process includes:
PLC reads the remaining material information of numerically-controlled machine tool, feeds back to vehicle module;
It is communicated by wireless bridge, remaining material information is sent to base station by vehicle module, and base station is by remaining material
Information is sent to monitoring system,
Monitoring system judges whether to need to add materials according to remaining material information, then refers to the work whether to feed
Order is sent to base station.
Alternatively, the mobile charging process includes:
PLC reads material variety information, the remaining material information of various types of material used in numerically-controlled machine tool, feeds back to vehicle-mounted mould
Material variety information, remaining material information are occurred by wireless bridge to base station in module for block, vehicle, and base station is by material variety
Information, remaining material information occur to monitoring system,
Monitoring system judges whether to need to add materials according to material variety information, remaining material information, then will be
The work order of no charging is sent to base station.
Embodiment 2
Referring to Fig. 2 and Fig. 3, at least two base station AP1 and AP2 are can be set in the mobile charging vehicle system of the application, for example, two
The both ends of loading channel are arranged in a base station, and two base station signals cover intermediate region.
Two base stations are at a distance, and mobile charging vehicle is advancing to different location along loading channel, and vehicle module receives
To the signal strength of base station can change, for this purpose, the vehicle module discernible signal intensity, to select acceptable letter
Communication connection is established in the base station of number intensity, for example, communication connection is established in the highest base station of the vehicle module selection signal intensity.
Vehicle module discovery has the signal strength of base station of other base station signal strengths than communicating to connect more acceptable,
Or preferably vehicle module discovery has the signal strength of base station of other base station signal strengths than communicating to connect stronger, then
Communication connection is shifted into other described base stations in≤5ms inscribe.
For example, the signal that built-in handover mechanism detects two base stations automatically is strong while vehicle module connects base station AP1
Degree, in the case where the strong base station AP1 excessively of the signal for detecting base station AP2, the automatic second, which cuts, is communicatively connected to base station AP2, switches
Journey is very short, it can be ensured that data not packet loss, the video not Caton in glitch-free situation.
Specific embodiment of the utility model is described in detail above, but it is merely an example, this is practical new
Type is not restricted to particular embodiments described above.To those skilled in the art, any pair of the utility model carries out
Equivalent modifications and substitution also all among the scope of the utility model.Therefore, in the spirit and model for not departing from the utility model
Lower made equal transformation and modification are enclosed, should all be covered in the scope of the utility model.
Claims (10)
1. a kind of mobile charging vehicle system, which is characterized in that including mobile charging vehicle, base station, PLC, monitoring system, wherein move
The vehicle body of dynamic charging vehicle is equipped with charging (feeding) equipment, mobile charging vehicle control equipment and vehicle module, between vehicle module and pedestal
Establish wireless bridge communication connection;It is communicated to connect between pedestal and monitoring system;PLC controls the work of mobile charging vehicle control equipment
Make.
2. mobile charging vehicle system according to claim 1, which is characterized in that the mobile charging vehicle system includes at least
Two base stations at a distance.
3. mobile charging vehicle system according to claim 2, which is characterized in that the vehicle module identifies base station signal,
And discernible signal intensity, so that the base station of acceptable signal strength be selected to establish communication connection.
4. mobile charging vehicle system according to claim 1, which is characterized in that by wired between monitoring system and base station
Communication connection or wireless communication connection.
5. mobile charging vehicle system according to claim 4, which is characterized in that pass through between monitoring system and base station and exchange
The connection of machine connection communication.
6. mobile charging vehicle system according to claim 1, which is characterized in that the monitoring system include control module,
It database, human-computer interaction interface, the communication service module for being connect with numerically-controlled machine tool field device and communicates with pedestal
Network communication interface, data convert memory module, data forwarding module, wherein the information in the database is sent to man-machine
Interactive interface is shown, and the received data of communication service module convert memory module by data and store to data, controls mould
Work order is simultaneously sent to network communication module by data forwarding module by information in block reading database.
7. mobile charging vehicle system according to claim 1, which is characterized in that the mobile charging vehicle includes pump, storing
Material is pumped into material storing box from by expects pipe by case and expects pipe, pump, and material storing box is equipped with charge pipe and is used to feed to numerically-controlled machine tool.
8. mobile charging vehicle system according to claim 7, which is characterized in that the car body of the mobile charging vehicle includes bottom
Plate support plate, the motor of driving pump work is equipped with above support plate, and charge pipe includes the rigid pipe for connecting material storing box, connection rigidity
The flexible pipe of pipe, motor top are flexible pipe reservoir cavity, and after rigid pipe end insertion flexible pipe reservoir cavity, connection is flexible
Pipe.
9. mobile charging vehicle system according to claim 1, which is characterized in that the PLC supports barcode scanning gun access, and props up
Hold serial ports and/or ethernet communication.
10. mobile charging vehicle system according to claim 9, which is characterized in that the PLC selects Siemens Smart200
Programmable controller.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201821345632.1U CN208621954U (en) | 2018-08-21 | 2018-08-21 | Mobile charging vehicle system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201821345632.1U CN208621954U (en) | 2018-08-21 | 2018-08-21 | Mobile charging vehicle system |
Publications (1)
Publication Number | Publication Date |
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CN208621954U true CN208621954U (en) | 2019-03-19 |
Family
ID=65716050
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201821345632.1U Active CN208621954U (en) | 2018-08-21 | 2018-08-21 | Mobile charging vehicle system |
Country Status (1)
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CN (1) | CN208621954U (en) |
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2018
- 2018-08-21 CN CN201821345632.1U patent/CN208621954U/en active Active
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TR01 | Transfer of patent right |
Effective date of registration: 20190918 Address after: Room 208, Room A, No. 1, 1505 Lane, Lianhai Road, Minhang District, Shanghai 201108 Patentee after: Shanghai Duhui Automation System Co., Ltd. Address before: Room 208, Room C, No. 1, 1505 Lane, Lianhai Road, Minhang District, Shanghai, 20114 Patentee before: Shanghai Zhongshi Environmental Technology Co., Ltd. |