CN208620891U - A kind of spiral turbolator - Google Patents
A kind of spiral turbolator Download PDFInfo
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- CN208620891U CN208620891U CN201821036446.XU CN201821036446U CN208620891U CN 208620891 U CN208620891 U CN 208620891U CN 201821036446 U CN201821036446 U CN 201821036446U CN 208620891 U CN208620891 U CN 208620891U
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- turbolator
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Abstract
The utility model proposes a kind of spiral turbolators, belong to boiler smoke pipeline technical field of heat exchange, including the spiral helicine turbolator main body of cylindrical type, the turbolator main body is equipped at intervals with several perforation along its length, the top edge of each perforation is equipped with flow-disturbing valve, and the flow-disturbing valve is to the separate turbolator main body and tilts down extension.Pipeline high temperature flue gas can be become spiral turbulence state from laminar condition by turbolator main body.Perforation is opened up in turbolator main body, and flow-disturbing valve is set in perforation upper edge, can be aggravated the turbulent operating condition of high-temperature flue gas, be further improved the heat exchanger effectiveness of high-temperature flue gas.
Description
Technical field
The utility model relates to boiler smoke pipeline technical field of heat exchange, more specifically to a kind of spiral turbolator.
Background technique
The flue of boiler is generally made of the pipeline of a bundle of hollow, when high-temperature flue gas flows in smoke pipe, due to pipe
It is interior without any blocking, therefore it is along pipeline axial line smooth flow.Under such conditions, high-temperature flue gas is relied solely on contacts with tube wall
Heat exchange is carried out, heat exchanger effectiveness is lower.
In order to improve high-temperature flue gas convective heat transfer efficiency in pipe, need to be inserted into turbolator in pipe.Turbolator is used to destroy
The boundary layer of air-flow aggravates air-flow turbulence, and increases the distance that air-flow flows through in pipe, makes high-temperature flue gas rate of heat transfer pole in pipe
It is big to improve.
Currently, most common turbolator is bond type turbolator in the flue of boiler, but bond type turbolator pair
The disturbance of air-flow is insufficient, however it remains the not high problem of heat exchange efficiency.
Utility model content
In view of this, the purpose of this utility model is to provide a kind of spiral turbolator, to common bond type turbolator
It is further improved, the turbulence of high-temperature flue gas can be aggravated, improve high-temperature flue gas heat transfer efficiency in pipe.
In order to achieve the above object, the utility model provides the following technical solutions:
A kind of spiral turbolator, including the spiral helicine turbolator main body of cylindrical type, the turbolator main body is along its length
Several perforation are equipped at intervals with, the top edge of each perforation is equipped with flow-disturbing valve, and the flow-disturbing valve is disturbed to far from described
It flows sub- main body and tilts down extension.
Further, the cross section of the turbolator main body is in X-shaped.
Further, the torsion rate of the turbolator main body is 2~4.
Further, the size and shape of the perforation and the flow-disturbing valve are all the same.
Further, the flow-disturbing valve forms arc far from one end edge of the turbolator main body.Arcuate structure can be with
Promote the smoothness of high-temperature flue gas flowing.
Further, the angle formed between plane and the section of the perforation where the flow-disturbing valve is 30 °~50 °.
Further, pulling part is additionally provided at the top of the turbolator main body.
Further, the pulling part is closed hoop structure.
Further, the pulling part is plate structure.
Further, the pulling part includes stud and mentions block, and one end of the stud is fixed in the turbolator main body
Top, another end surfaces have external screw thread, and the block that mentions includes screw hole, has in the screw hole and is adapted with the external screw thread
Internal screw thread.
Spiral turbolator provided by the utility model, including the spiral helicine turbolator main body of cylindrical type, the turbolator master
Body is equipped at intervals with several perforation along its length, and the top edge of each perforation is equipped with flow-disturbing valve, the flow-disturbing valve
To the separate turbolator main body and tilt down extension.Turbolator main body can be become pipeline high temperature flue gas by laminar condition
For spiral turbulence state.Perforation is further opened up in turbolator main body, and flow-disturbing valve is set in perforation upper edge, can be aggravated
The turbulent operating condition of high-temperature flue gas spreads the thermal energy of the high-temperature flue gas close to pipeline center part to tube wall, Er Qiejin
One step increases the path length of high-temperature flue gas, to improve the heat exchanger effectiveness of high-temperature flue gas.
According to above-mentioned technical solution, it is recognised that in the present invention, the cross section of the turbolator main body is in X
Shape, the X-shaped turbolator main body can be that cross long bloom is distorted by cross section, and structure is firmer, compact, right
The disturbance of high-temperature flue gas is more violent, and processing technology is simpler.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of spiral turbolator in the utility model one embodiment;
Fig. 2 is the structural schematic diagram that the utility model cross section is in X-shaped turbolator main body;
Fig. 3 is the utility model turbolator main body torsion rate schematic diagram;
Fig. 4 is the schematic diagram of pulling part in the utility model one embodiment;
Fig. 5 is the structural schematic diagram of pulling part in another embodiment of the utility model.
Wherein, it is marked in attached drawing as follows:
100- turbolator main body, 110- perforation, 120- flow-disturbing valve, the pulling part 130-, 131- closed hoop structure, 132- plate
Shape structure, 133- stud, 134- mention block, 200- pipeline, the cross long bloom of 300-, 310- blade.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1~5 is please referred to, Fig. 1 is the structural schematic diagram of spiral turbolator in the utility model one embodiment;Fig. 2 is
The utility model cross section is in the structural schematic diagram of X-shaped turbolator main body;Fig. 3 is the measuring and calculating of the utility model turbolator main body torsion rate
Schematic diagram;Fig. 4 is the schematic diagram of pulling part in the utility model one embodiment;Fig. 5 is another embodiment of the utility model
The structural schematic diagram of middle pulling part.
As shown in Figure 1, the utility model provides a kind of spiral turbolator, including the spiral helicine turbolator main body of cylindrical type
100, the turbolator main body 100 is equipped at intervals with several perforation 110, the top edge of each perforation 110 along its length
Place is equipped with flow-disturbing valve 120, and the flow-disturbing valve 120 is to the separate turbolator main body 100 and tilts down extension.It is spiral
200 high temperature flue gas of pipeline can be become spiral turbulence state from laminar condition by turbolator main body 100, increase air-flow in pipe
The distance flowed through.In order to further increase the heat exchange efficiency of high-temperature flue gas, interval opens up several perforation in turbolator main body 100
110, and the flow-disturbing valve 120 extended obliquely is arranged in 110 edges in each perforation, high-temperature flue gas is when flowing through turbolator, portion
Divide gas that can pass through from perforation 110, this portion gas is mutually impacted with the gas for not flowing through perforation 110, can aggravate high temperature
The turbulent operating condition of flue gas spreads the thermal energy of the high-temperature flue gas close to pipeline center part greatly to tube wall, but also
The time by turbolator of high-temperature flue gas is further increased, to improve the heat exchanger effectiveness of high-temperature flue gas.
Common twisted piece formula turbolator is typically all to be made of the thin steel distortion of a piece of strip, in order to reach certain torsion
Rate, it may be necessary to steel disc be reversed into biggish angle, if the ductility of steel disc material is poor, can be interrupted in twist process
It splits.As shown in Fig. 2, in order to reduce technology difficulty, even if can also produce torsion rate in the case of steel ductility is poor and meet
It is required that spiral turbolator, can be cross long bloom 300 with cross section be raw material, torsion production spiral turbolator.
Cross section approximation using the spiral turbolator of which production is in X-shaped.In addition, the spiral turbolator master produced using which
100 structure of body compare common twisted piece formula turbolator more consolidate it is durable.Cross long bloom 300 is it is considered that it has 4
The blade 310 being fixedly connected with each other, and the angle between adjacent blades 310 is 90 °.Similarly, if continuing growing the number of blade,
For example lobe numbers are 6, then the angle between adjacent blades becomes 60 °, carries out torsion life using the long bloom of 6 blades
Spiral turbolator is produced, then to reach identical torsion rate, the angle of torsion will be further decreased.
As shown in figure 3, setting spiral turbolator adjacent segments away from as L, the radius of exhaust gases passes is r, then spiral turbolator
Torsion rate Y are as follows:
In one embodiment of the utility model, the radius of exhaust gases passes is 120mm, the torsion rate of the turbolator main body
It is preferable to the flow-disturbing heat transfer effect of gas when between 2~4.
As shown in Figure 1, exacerbating the turbulent flow of high-temperature flue gas after adding perforation 110 in spiral turbolator main body 100, extend
Residence time of the flue gas in pipeline 200, still, high-temperature flue gas be not in pipeline 200 residence time it is more long more
It is good, if high-temperature flue gas prolonged stay in pipeline 200, it will affect whole heat exchange efficiency.If the perforation 110 and described
If the size and shape of flow-disturbing valve 120 are different, high-temperature flue gas may form more complicated turbulent operating condition in flue, from
And the timely discharge line 200 of flue gas after heat exchange is influenced, so, it, can be by the perforation in order to guarantee whole heat exchange efficiency
110 and the flow-disturbing valve 120 be set as identical size and shape, so that heat exchange and exhaust are balanced, so that overall heat exchange efficiency
Reach higher level.In addition, in order to further enhance the smoothness of high-temperature flue gas flowing, it can be by the flow-disturbing valve far from institute
One end edge for stating turbolator main body forms arc.
Flow direction of the high-temperature flue gas in pipeline 200 is from lower from upper, so the extending direction of the flow-disturbing valve 120
It is that obliquely, i.e., the angle formed between the described 120 place plane of flow-disturbing valve and the section of the perforation 110 is acute angle.This
Utility model does not do particular determination to the angle formed between the 120 place plane of flow-disturbing valve and the section of the perforation 110.
In some embodiments of the utility model, formed between the 120 place plane of flow-disturbing valve and the section of the perforation 110
When angle is 30 °~50 °, flow-disturbing and heat transfer effect are preferable.
As shown in figure 4, safeguarding or replacing spiral turbolator, in some embodiments of the utility model, institute for convenience
The top (the top of turbolator main body) for stating turbolator main body 100 is additionally provided with pulling part 130, facilitates operator by it from pipe
It extracts out or is inserted into road 200.
In one embodiment of the utility model, the pulling part 130 is closed hoop structure 131, the cyclic annular knot
Structure 131 can be circular annular form structure, rectangular ring structure or other regularly or irregularly cyclic structures.Operator
Finger can be protruded into ring, so that it may easily lift spiral turbolator.The material of the cyclic structure 131 can be and disturb
The identical metal of sub- 100 material of main body is flowed, is fixed in the top of the turbolator main body 100 by welding, connection is more
Add firm.
In another embodiment of the utility model, the pulling part 130 is plate structure 132, and shape can be square
Shape or other shapes.Operator lifts spiral turbolator by pinching plate structure 132 with hand.Similarly, plate structure
132 can be metal material identical with 100 material of turbolator main body, pass through welded connecting.
The pulling part 130 of spiral turbolator is if it is the preferable metal of thermal conductivity, then the pulling part 130
Possible temperature can be relatively high when in use, influences to operate.In order to solve problem above, it can be applied in the outer surface of pulling part 130
If one layer of heat insulator resistant to high temperature, reaches thermal resistance effect.
As shown in figure 5, the pulling part 130 includes stud 133 and mentions in another embodiment of the utility model
Block 134.One end of the stud 131 is fixed in the top of the turbolator main body 100, and another end surfaces have external screw thread.Institute
Stating and mentioning block 134 includes screw hole, has internal screw thread compatible with the external screw thread in the screw hole.Stud 133 leads to block 134 is mentioned
Screw thread is crossed to be attached.Similarly, the stud 133 can be metal material identical with 100 material of turbolator main body, lead to
It crosses welding manner and is connected to 100 top of turbulence columns main body, and the block 134 that mentions can be heat insulator system resistant to high temperature
At facilitating operation.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein
The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest scope consistent with features of novelty.
Claims (10)
1. a kind of spiral turbolator, which is characterized in that including the spiral helicine turbolator main body of cylindrical type, turbolator main body edge
Length direction is equipped at intervals with several perforation, and the top edge of each perforation is equipped with flow-disturbing valve, and the flow-disturbing valve is to remote
From the turbolator main body and tilt down extension.
2. spiral turbolator as described in claim 1, which is characterized in that the cross section of the turbolator main body is in X-shaped.
3. spiral turbolator as claimed in claim 2, which is characterized in that the torsion rate of the turbolator main body is 2~4.
4. spiral turbolator as claimed in claim 3, which is characterized in that the size and shape of the perforation and the flow-disturbing valve
It is all the same.
5. spiral turbolator as claimed in claim 4, which is characterized in that the flow-disturbing valve far from the turbolator main body one
End edge is along formation arc.
6. spiral turbolator as claimed in claim 5, which is characterized in that plane where the flow-disturbing valve is cut with the perforation
The angle formed between face is 30 °~50 °.
7. the spiral turbolator as described in any one of claim 1~6, which is characterized in that the top of the turbolator main body
It is additionally provided with pulling part.
8. spiral turbolator as claimed in claim 7, which is characterized in that the pulling part is closed hoop structure.
9. spiral turbolator as claimed in claim 7, which is characterized in that the pulling part is plate structure.
10. spiral turbolator as claimed in claim 7, which is characterized in that the pulling part includes stud and mentions block, the spiral shell
One end of column is fixed in the top of the turbolator main body, and another end surfaces have external screw thread, and the block that mentions includes screw hole, described
There is internal screw thread compatible with the external screw thread in screw hole.
Priority Applications (1)
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CN201821036446.XU CN208620891U (en) | 2018-07-02 | 2018-07-02 | A kind of spiral turbolator |
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CN201821036446.XU CN208620891U (en) | 2018-07-02 | 2018-07-02 | A kind of spiral turbolator |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109612313A (en) * | 2018-11-19 | 2019-04-12 | 江西省工业陶瓷工程技术研究中心 | A kind of heat exchanger complex heat transfer pipe for waste heat recycling |
CN111457774A (en) * | 2020-04-01 | 2020-07-28 | 常州大学 | Enhanced heat transfer tube with opening and spiral insertion sheet |
-
2018
- 2018-07-02 CN CN201821036446.XU patent/CN208620891U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109612313A (en) * | 2018-11-19 | 2019-04-12 | 江西省工业陶瓷工程技术研究中心 | A kind of heat exchanger complex heat transfer pipe for waste heat recycling |
CN111457774A (en) * | 2020-04-01 | 2020-07-28 | 常州大学 | Enhanced heat transfer tube with opening and spiral insertion sheet |
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