CN208616675U - A kind of connector connects steel cable core conveying belt fastly - Google Patents
A kind of connector connects steel cable core conveying belt fastly Download PDFInfo
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- CN208616675U CN208616675U CN201820612181.7U CN201820612181U CN208616675U CN 208616675 U CN208616675 U CN 208616675U CN 201820612181 U CN201820612181 U CN 201820612181U CN 208616675 U CN208616675 U CN 208616675U
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- rubber
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- rubber cover
- fastly
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Abstract
The utility model discloses a kind of connectors to connect steel cable core conveying belt fastly, and including a plurality of wirerope arranged side by side, the outside of a plurality of wirerope coats package in setting core rubber namely a monolith core rubber jointly and a plurality of wirerope is arranged;Separation layer, the interior side contacts of core rubber and separation layer are set in the outer surface of core rubber, the external cladding setting rubber cover of separation layer is separated from each other the core rubber of its two sides and rubber cover by separation layer.Core rubber and rubber cover are separated by separation layer, rubber cover is the external structure of entire conveyer belt, when needing to carry out vulcanized joint, first both ends rubber cover is removed, since there are separation layers between rubber cover and core rubber, external rubber cover can be completely removed by only needing to cut to depth locating for core rubber, it only needs to continue to modify core rubber, using conveyer belt structure provided by the utility model, the time of removal rubber cover is greatly reduced, the producing efficiency of vulcanized joint is effectively promoted.
Description
Technical field
The utility model relates to rubber product technical field, further relates to a kind of connector and connect Steel cord conveying fastly
Band.
Background technique
Conveyer belt just has conveying function truly after connector forms annular, in the installation process of conveyer belt
In, the speed of vulcanized joint plays the role of key to improving conveyer belt installation progress, and connector speed directly affects installation investment
The period used, so the connector speed for improving conveyer belt is most important.
When making connector, it due to the limitation of steric requirements, can only make at the scene, cannot achieve mechanized operation, operate
When need first to cut off the rubber adhesive at conveyer belt both ends, separate wirerope, both ends vulcanized after polishing and are connected.One
As in the case of time of vulcanized joint be about 13~16 hours, the preprocessing process such as removing wirerope, polishing, cutting wire rope are about
Half the time is occupied, molding, vulcanization, the cooling of connector are also required to nearly half the time, wherein the process of removing wirerope is about
4~5 hours are needed, is used time longest link in entire connector manufacturing process, the process of wirerope removing relies on craft substantially,
It is removed using cutter, the zinc coat on surface can neither be destroyed, retain certain remaining glue again, because covering glue layer is very thick,
General all large labor intensities in 6mm or more, operation, seriously constrain the Production Time of vulcanized joint.
For those skilled in the art, the Production Time of vulcanized joint how is reduced, needs to solve at present
Technical problem.
Utility model content
The utility model provides a kind of connector and connects steel cable core conveying belt fastly, reduces rubber and cuts workload, improves sulphur
Change the producing efficiency of connector, concrete scheme is as follows:
A kind of connector connects steel cable core conveying belt fastly, including a plurality of wirerope arranged side by side, a plurality of wirerope
Separation layer, the external cladding setting covering of the separation layer is arranged in external common cladding setting core rubber, the outer surface of the core rubber
Glue;The separation layer is separated from each other the core rubber of its upper and lower two sides and the rubber cover.
Optionally, the separation layer is set as mutually independent two layers, and two layers of separation layer is located at the core rubber
The two sides up and down of the plate structure of formation.
Optionally, the width of the separation layer is less than the width of the rubber cover;And the separation layer is set to described cover
The centre of lid glue width direction is connected directly the rubber cover and the two sides of the core rubber width direction.
Optionally, the separation layer is set to the both ends of whole conveyer belt length direction, and the length at every end is 1~3 meter;Institute
The middle section for stating rubber cover and the core rubber length direction is connected directly.
Optionally, the two sides up and down of the separation layer are set in parallel.
Optionally, the core rubber and the rubber cover are symmetrical about the plane where the wirerope.
Optionally, the separation layer is silicone oil paper.
Optionally, the every wirerope is twisted around by more filaments and is formed.
The utility model provides a kind of connector and connects steel cable core conveying belt fastly, including a plurality of wirerope arranged side by side,
The effect of tension is played by wirerope, the outside of a plurality of wirerope coats packet in setting core rubber namely a monolith core rubber jointly
Wrap up in a plurality of wirerope of setting;In the outer surface of core rubber, separation layer, the interior side contacts of core rubber and separation layer, the outside of separation layer are set
Cladding setting rubber cover, is separated from each other the core rubber of its two sides and rubber cover by separation layer.By separation layer separate core rubber with
Rubber cover, rubber cover is the external structure of entire conveyer belt, when needing to carry out vulcanized joint, is first removed both ends rubber cover,
Since there are separation layers between rubber cover and core rubber, only needing to cut to depth locating for core rubber can be by external covering
Glue completely removes, it is only necessary to continue finishing core rubber and be greatly reduced using conveyer belt structure provided by the utility model
Except the time of rubber cover, the producing efficiency of vulcanized joint is effectively promoted.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is the sectional structure chart that connector provided by the utility model connects steel cable core conveying belt fastly;
Fig. 2 is the front view that connector provided by the utility model connects steel cable core conveying belt fastly;
Fig. 3 is the connection structure at vulcanized joint.
Include: in figure
Rubber cover 1, separation layer 2, core rubber 3, wirerope 4.
Specific embodiment
The core of the utility model is to provide a kind of connector and connects steel cable core conveying belt fastly, reduces rubber and cuts work
Amount, improves the producing efficiency of vulcanized joint.
In order to make those skilled in the art more fully understand the technical solution of the utility model, below in conjunction with attached drawing and
Specific embodiment connects steel cable core conveying belt to the connector of the utility model fastly and explanation is described in detail.
As shown in Figure 1, connecting the sectional structure chart of steel cable core conveying belt fastly for connector provided by the utility model, Fig. 2 is
Connector provided by the utility model connects the front view of steel cable core conveying belt fastly;It is defeated that the connector of the utility model connects Steel cord fastly
Sending band includes a plurality of wirerope 4 arranged side by side, and wirerope 4 is set as a row under normal circumstances;In flat between each wirerope
Row setting.
The outside of a plurality of wirerope 4 coats setting core rubber 3 jointly, and core rubber 3 is an overall structure, internal package setting
More wirerope, wirerope 4 are the skeleton of entire conveyer belt, play main drawing-resistant function.Isolation is arranged in the outer surface of core rubber 3
Layer 2, the external cladding setting rubber cover 1 of separation layer 2, separation layer 2 play compartmentation, and separation layer 2 makes the core of its upper and lower two sides
Glue 3 and rubber cover 1 are separated from each other, and upper and lower sides here are for the plane at the common place of more wirerope 4;Equipped with isolation
The part rubber cover 1 of layer 2 is easy to be separated from each other with core rubber 3, and rubber cover 1 is very easy after being cut off to be removed from core rubber 3.
Rubber cover 1 is the external structure of entire conveyer belt, when needing to carry out vulcanized joint, is first covered conveyer belt both ends
Glue 1 removes, since there are separation layers 2 between rubber cover 1 and core rubber 3, it is only necessary to which the vertical direction along length cuts conveyer belt, cuts
External rubber cover 1 can be completely removed by cutting depth locating for core rubber 3, disposably completely remove rubber cover without gradually
Cutting only needs to continue to modify core rubber 3, using conveyer belt structure provided by the utility model, significantly after removing rubber cover 1
The time for reducing removal rubber cover, the producing efficiency of vulcanized joint is effectively promoted.
As shown in figure 3, being trimmed in sulfidation to wirerope 4 for the connection structure at vulcanized joint, making to convey
The length direction parallel interval of wirerope with both ends is laid with, to reach stronger connection effect.
On the basis of above scheme, separation layer 2 is set as mutually independent two layers in the utility model, two layers of separation layer
2 are located at the two sides up and down of the plate structure of the formation of core rubber 3.Conveyer belt itself is in the elongate configuration of en plaque, has two
A biggish side, in normal use, conveyer belt is usually in horizontally disposed or is obliquely installed, and top is used to carry material, this
In signified upper and lower side with conveyer belt in it is horizontally disposed when direction be defined.Preferably only up and down the two of core rubber 3
Separation layer is arranged in side, and the surrounding of core rubber is not respectively provided with separation layer;Certainly, if the surrounding side of core rubber be respectively provided with every
Absciss layer can also, separation layer is one complete whole at this time.
Preferably, the width of separation layer 2 is less than the width of rubber cover 1;And separation layer 2 is set to 1 width direction of rubber cover
Centre, be connected directly the two sides of 3 width direction of rubber cover 1 and core rubber.As shown in fig. 1, the width of separation layer 2 is less than and covers
The width of lid glue 1, both ends and the core rubber 3 of rubber cover 1 are connected directly, and separation layer are not provided in the two sides of width direction, in two sides
It is connected to an entirety, the outside of entire conveyer belt is an entirety, and extraneous impurity cannot be introduced into rubber cover 1 and core
Between glue 3.
Further, because vulcanized joint only both ends carry out, therefore the separation layer 2 in the utility model be set to it is whole
The length at the both ends of conveyer belt length direction, the separation layer 2 of every end setting is 1~3 meter, 3 length direction of rubber cover 1 and core rubber
Middle section is connected directly, and in middle section, rubber cover 1 and the interconnection of core rubber 3 are integrated, to guarantee conveyer belt middle section
Structural strength.
Further, the upper and lower surface of the separation layer 2 in the utility model is in arranged in parallel, the outside of rubber cover 1
Upper and lower surface is parallel to each other, and internal 3 upper and lower surface of core rubber is parallel to each other, whole plate-like structure;Certainly, the utility model is simultaneously
It is not excluded for setting the plane with angle for the upper and lower surface of separation layer 2, these specific set-up modes should all be included in this
Within the protection scope of utility model.
Preferably, core rubber 3 is symmetrical about the plane where wirerope 4;Rubber cover 1 is about the plane pair where wirerope 4
Claim namely wirerope 4 is located at the center position of core rubber 3 and rubber cover 1,3 thickness of core rubber of about 4 two sides of wirerope is equal,
1 thickness of rubber cover of upper and lower two sides is equal.In addition to this, core rubber 3 and rubber cover 1 can also be made in the thickness of about 4 two sides of wirerope
Degree differs.
Separation layer 2 in the utility model is preferably silicone oil paper, and surface has an oiliness, silicone oil paper can with resistance to 200 DEG C with
Under high temperature, it is high temperature vulcanized after it is indeformable, can be removed easily with core rubber and rubber cover.
Every wirerope 4 is twisted around by more filaments and is formed, and more filaments are concave-convex by the disappointed structural outer surface around formation
Injustice, rubber osmosis to recess and wirerope 4 form even closer connection, prevent wirerope 4 from sliding relative to core rubber.
Process flow from conveyer belt production to production short vulcanization connector is:
1. the mixing of rubber cover and core rubber;It plasticated, be blended on rubber mixing equipment first, using two sections of mixing method;
Temperature control is at 135 DEG C or less when one section of mixing;Add promotor and some adhesive when two sections of mixings, the control of mixing room temperature exists
100 DEG C or less;Charging sequence is raw rubber, small powder, carbon black, plasticizer, vulcanizing agent, promotor, adhesive.
2. the calendering of rubber cover, core rubber is in blocks;Rubber compound is after open mill slightly refines and carefully refines, needed for being rolled into calender
The film of thickness and width.Lid glue laminated blade technolgy parameter is 75 ± 5 DEG C of upper roller temperature, 70 ± 5 DEG C of middle roller temperature, 45 ± 5 DEG C of lower roller temperature.
Core rubber tablet forming technique parameter is 80 ± 5 DEG C of upper roller temperature, 75 ± 5 DEG C of middle roller temperature, 45 ± 5 DEG C of lower roller temperature.
3. film is compound;Composite molding rubber cover and when core rubber is taken the lead or 1-3 meters of magnetic tape trailer position according to conveyer belt rank,
One layer of barrier paper is added between rubber cover and core rubber, barrier paper width is less than compound film width 10-20cm, and compound film is complete
Full cladding barrier paper.
4. vulcanization is conveyer belt finished product;On vulcanizer, under certain temperature, pressure and time, it will heat and add with embryo
Pressure vulcanization is the conveyer belt finished product with elastomer performance.
5. connector pre-processes;Rubber cover and barrier paper are peelled off, core rubber is peelled off, exposes wirerope.
6. connector forms;Extra wirerope is cut off, wirerope is alternately docked, core rubber, rubber cover are then formed.
7. press cure;The input power of heating plate is connected first, and it is all then to tap into power supply line, ground line and thermocouple
It could be powered after wiring.Temperature, which rises to 70~80 DEG C, a tight nut, temperature to be started to be forced into work when rising to 100 DEG C again
Skill requires pressure.Be warming up to after required temperature kept the temperature, pressure maintaining, during which running check temperature and pressure situation, adjusts in time
To processing range.It cuts off the power comprehensively after vulcanization, water flowing is cooling.After being cooled to 60 DEG C or less, by installation reverse-order disassembly.
The foregoing description of the disclosed embodiments can be realized professional and technical personnel in the field or using originally practical new
Type.Various modifications to these embodiments will be readily apparent to those skilled in the art, and determine herein
The General Principle of justice, can realize in other embodiments without departing from the spirit or scope of the present utility model.Cause
This, the present invention will not be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
The widest scope consistent with features of novelty.
Claims (8)
1. a kind of connector connects steel cable core conveying belt fastly, which is characterized in that a plurality of including a plurality of wirerope (4) arranged side by side
The outside of the wirerope (4) coats setting core rubber (3) jointly, and separation layer (2) are arranged in the outer surface of the core rubber (3), described
External cladding setting rubber cover (1) of separation layer (2);The separation layer (2) makes the core rubber (3) of its upper and lower two sides and described
Rubber cover (1) is separated from each other;
The separation layer (2) is set to the both ends of whole conveyer belt length direction;The rubber cover (1) and the core rubber (3) are long
The middle section in degree direction is connected directly.
2. connector according to claim 1 connects steel cable core conveying belt fastly, which is characterized in that separation layer (2) setting
It is mutually independent two layers, two layers of separation layer (2) is located at the two sides up and down of the plate structure of the core rubber (3) formation
Face.
3. connector according to claim 1 or 2 connects steel cable core conveying belt fastly, which is characterized in that the separation layer (2)
Width is less than the width of the rubber cover (1);And the separation layer (2) is set to the centre of the rubber cover (1) width direction,
It is connected directly the rubber cover (1) and the two sides of the core rubber (3) width direction.
4. connector according to claim 3 connects steel cable core conveying belt fastly, which is characterized in that whole every end setting of conveyer belt
The separation layer (2) length be 1~3 meter.
5. connector according to claim 4 connects steel cable core conveying belt fastly, which is characterized in that the separation layer (2) it is upper
Lower two sides are set in parallel.
6. connector according to claim 5 connects steel cable core conveying belt fastly, which is characterized in that the core rubber (3) and described
Rubber cover (1) is symmetrical about the plane where the wirerope (4).
7. connector according to claim 6 connects steel cable core conveying belt fastly, which is characterized in that the separation layer (2) is silicon
Oilpaper.
8. connector according to claim 7 connects steel cable core conveying belt fastly, which is characterized in that every wirerope (4)
It is twisted around and is formed by more filaments.
Priority Applications (1)
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CN201820612181.7U CN208616675U (en) | 2018-04-26 | 2018-04-26 | A kind of connector connects steel cable core conveying belt fastly |
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CN201820612181.7U CN208616675U (en) | 2018-04-26 | 2018-04-26 | A kind of connector connects steel cable core conveying belt fastly |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111016305A (en) * | 2019-12-12 | 2020-04-17 | 无锡宝通科技股份有限公司 | Conveying belt capable of being rapidly connected |
CN114633410A (en) * | 2022-03-21 | 2022-06-17 | 芜湖市精准传动系统研究院 | Method for connecting cotton picker packing belt of vulcanization connector |
CN117963416A (en) * | 2024-03-02 | 2024-05-03 | 青岛环球输送带有限公司 | Carbon fiber core rubber conveyer belt |
-
2018
- 2018-04-26 CN CN201820612181.7U patent/CN208616675U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111016305A (en) * | 2019-12-12 | 2020-04-17 | 无锡宝通科技股份有限公司 | Conveying belt capable of being rapidly connected |
WO2021115187A1 (en) * | 2019-12-12 | 2021-06-17 | 无锡宝通科技股份有限公司 | Conveyor belt capable of being quickly connected |
CN114633410A (en) * | 2022-03-21 | 2022-06-17 | 芜湖市精准传动系统研究院 | Method for connecting cotton picker packing belt of vulcanization connector |
CN117963416A (en) * | 2024-03-02 | 2024-05-03 | 青岛环球输送带有限公司 | Carbon fiber core rubber conveyer belt |
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