CN208613748U - A kind of air compressor processing unit (plant) - Google Patents
A kind of air compressor processing unit (plant) Download PDFInfo
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- CN208613748U CN208613748U CN201821327635.2U CN201821327635U CN208613748U CN 208613748 U CN208613748 U CN 208613748U CN 201821327635 U CN201821327635 U CN 201821327635U CN 208613748 U CN208613748 U CN 208613748U
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- clamping
- plant
- turbine
- processing unit
- track plate
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Abstract
This hair discloses a kind of air compressor processing unit (plant), the processing unit (plant) includes body, turbine wire processing device and clamping device, turbine wire processing device and the setting of clamping device parallel interval, turbine wire processing device is fixed on the machine body, clamping device is oppositely arranged with vortex filament processing unit (plant), sliding rail is had in clamping device, it is equipped with positioning knob on the slide rail, turbine wire processing device includes track plate, driving device, variable diameter lathe tool and regulating device, track plate is plate structure, track plate is vertically fixed in rack, track plate is parallel with clamping device, track plate is equipped with driving device, it is equipped in driving device and straightens lathe tool, regulating device one end is contacted with track plate, the other end of regulating device is connect with variable diameter lathe tool.The efficient accurate processing of the turbine disk may be implemented in the utility model, and processing cost is low, can effectively improve production efficiency.
Description
Technical field
The utility model belongs to technical field of mechanical processing, and in particular to a kind of air compressor processing unit (plant).
Background technique
Screw compressor is a kind of compressor of positive displacement compression, and compression member is made of orbiter and quiet vortex.Packet
Include many structure features for making that entrained oil is reduced by the bifurcated flow pattern of the gas of compressor housing.Screw compressor
Unique design, become world today's energy-saving compressor.Screw compressor mainly runs part whirlpool disk and only has dirty conjunction not grind
Damage, thus longer life expectancy, are known as freedom from repairs compressor.Screw compressor runs smoothly, is with small vibration, working environment is quiet, again
It is known as super static compression machine.Scroll compressor structure novel, precision have small in size, low noise, light-weight, with small vibration, energy
Consume the advantages that small, the service life is long, gas transmission continuous and stable, reliable for operation, gas source clean.But its planform being vortexed is irregular,
Requirement on machining accuracy is high, and processing efficiency is low, and traditional processing method is the processing cost height with high-precision lathe in machining,
It is therefore desirable to design a kind of novel compression machining set-up.
Summary of the invention
According to the above-mentioned deficiencies of the prior art, technical problem to be solved in the utility model is to propose a kind of air compression
Machining set-up, by body, turbine wire processing device and clamping device, it is low to solve traditional whirlpool disk machining accuracy, production effect
The problem that rate is slow and processing cost is high, has structure simple, the high feature of machining accuracy.
In order to solve the above-mentioned technical problem, a kind of the technical solution adopted in the utility model are as follows: air compressor processing dress
It sets including body, turbine wire processing device and clamping device, turbine wire processing device and the setting of clamping device parallel interval, turbine
Wire processing device is fixed on the machine body, and clamping device is oppositely arranged with vortex filament processing unit (plant), has sliding rail in clamping device,
Sliding rail is equipped with positioning knob, and turbine wire processing device includes track plate, driving device, variable diameter lathe tool and regulating device, track
Disk is plate structure, and track plate is vertically fixed in rack, and track plate is parallel with clamping device, and track plate is equipped with driving dress
It sets, is equipped in driving device and straightens lathe tool, regulating device one end is contacted with track plate, the other end and variable diameter vehicle of regulating device
Knife connection.
As a preferred embodiment, track plate is equipped with vortex wire casing, it is equipped with cam platform in the one side of track plate,
Cam platform is arranged around turbine wire casing, turbine cam platform side waviness, is equipped with rack gear in the another side of track plate, rack gear is around whirlpool
Wire casing setting is taken turns, is provided with driving device in vortex wire casing, driving device includes coaster, driving motor and polishing motor, coaster
It is mounted in turbine wire casing, the two sides of coaster and vortex wire casing CONTACT WITH FRICTION, is equipped with driving electricity towards the side of rack gear in coaster
Machine, driving motor are equipped with gear, and wheel and rack engagement is vertically equipped with polishing motor in the one side of coaster towards cam platform,
The shaft end portion of polishing motor is equipped with variable diameter lathe tool.Regulating device one end is connect with variable diameter lathe tool, the other end of regulating device with it is convex
Luntai contact, regulating device include oil pressure contact device and telescopic device, and oil pressure contact device includes idler wheel, connecting rod, the first work
Plug, second piston, hydraulic cylinder, push-and-pull head and U-shaped sliding block, it is living that the other end that one end of connecting rod is equipped with idler-wheel connecting-rod is equipped with first
Plug, first piston are movably arranged in hydraulic cylinder, and second piston identical movement is mounted in hydraulic cylinder, and second piston one end is equipped with
Push-pull rod, push-pull rod top are equipped with U-shaped sliding block, and U-shaped sliding block is slidably connected with telescopic device, is equipped between connecting rod and hydraulic cylinder
Reset spring.Telescopic device includes umbrella disk, push rod, rack gear, the first spur gear, the second spur gear, third spur gear, turbine and snail
Bar, umbrella disk intermediate vertical are equipped with push rod, and the axis for motor of polishing is hollow structure, are equipped on the side wall of the axis of polishing motor logical
Hole, umbrella disk are slidably mounted in through-hole, and umbrella disk is vertical with the axis of driving motor, and side wall and the U-shaped sliding block of umbrella disk are slidably connected, and are pushed away
Bar one end pass through driving motor axis it is vertical with umbrella disk connect, the other end of push rod protrudes into variable diameter lathe tool along axis, in push rod
Top be equipped with rack gear, rack gear engages with the first spur gear, the first spur gear and the second spur gear Vertical Meshing, the second spur gear
With third spur gear Vertical Meshing, third spur gear is equipped with worm screw along axis, and worm screw engages with turbine.Variable diameter lathe tool includes knife rest
Body, activity cutter block and push-and-pull tooth, tool-post structure is hollow structure, is equipped with through-hole in the side of tool-post structure, activity cutter block is slidably installed
In through-holes, it being vertically equipped with push-and-pull tooth towards the one side inside tool-post structure in activity cutter block, push-and-pull tooth, which is parallel to each other, is spaced setting,
Push-and-pull tooth is engaged with regulating device.Clamping device includes bottom plate and pedestal set on the bottom plate, and the middle of the base offers bore, seat
It is provided with guide post in hole, a pair of and positioning pin is symmetrically arranged on pedestal end face, clamp system is additionally provided on bottom plate.It clamps
Mechanism includes several clamping plates for being distributed in base outer perimeter, and clamping plate is provided with arc clamping part, arc towards base center one end
It is provided with arc convex key on clamping part, threaded hole and long hole are offered on clamping plate, inverted carrying bolt is screwed on threaded hole,
Carrying bolt head heads on plate upper surface, is equipped with fixing bolt on bottom plate vertically, and fixing bolt is equipped with nut, fixing bolt
Across long hole, the nut on the upside of clamping plate compresses clamping plate, and gasket is equipped between nut and clamping plate.
The utility model beneficial effect is: movable orbiting scroll to be processed is mounted on the base by the utility model added-time, is guaranteed
Guide post and bearing hole cooperate, and positioning pin and keyway cooperate；Rotational support bolt adjusts cleat heights, while radially by clamping plate
It is slided to base center, cooperates the annular groove of the convex key and movable orbiting scroll on clamping plate；Tighten the nut on fixing bolt, fixing clamp
The position of plate, and movable orbiting scroll is clamped, then clamping device is pushed to turbine wire processing device and is fixed, polishing motor rotation, coaster
It is moved along turbine wire casing, is moving to different location, the height of corresponding different cam platforms adjusts the width of cutter hub by regulating device
Degree, because the unidirectional self-lock of turbine and worm is driven, diameter will not become smaller because of cutter head and object Grinding Contact, cause essence
The chip of different turbine groove widths is realized in the decline of degree.
Detailed description of the invention
Content expressed by this specification attached drawing and the label in figure are briefly described below:
Fig. 1 is the structure chart of the specific embodiment of the utility model air compressor processing unit (plant)；
Fig. 2 is the structure chart of the specific embodiment of the utility model movable orbiting scroll；
Fig. 3 is the structure chart of the specific embodiment of the utility model clamping device；
Fig. 4 is the structure chart of the specific embodiment of the utility model track plate；
Fig. 5 is the structure chart of the specific embodiment of the utility model turbine wire processing device；
Fig. 6 is the structure chart of the specific embodiment of the utility model umbrella disk.
Wherein, 1, body, 2, turbine wire processing device, 3, clamping device, 4, sliding rail, 5, nut, 6, gasket, 7, clamping plate,
8, carrying bolt, 9, fixing bolt, 10, pedestal, 11, bottom plate, 12, positioning pin, 13, guide post, 601, track plate, 602, turbine line
Slot, 603, cam platform, 604, polishing motor, 605, umbrella disk, 606, push rod, 607, rack gear, the 608, first spur gear, 609, second
Spur gear, 610, third spur gear, 611, worm screw, 612, turbine, 613, push-and-pull tooth, 614, activity cutter block, 615, frame body, 616,
Push-pull rod.
Specific embodiment
Below by the description to embodiment, the shape of for example related each component of specific embodiment of the present utility model
Shape, construction, the mutual alignment between each section and connection relationship, the effect of each section and working principle, manufacturing process and operation
Application method etc., is described in further detail, to help inventive concept of the those skilled in the art to the utility model, technology
Scheme has more complete, accurate and deep understanding.
A kind of air compressor processing unit (plant) includes body 1, turbine wire processing device 2 and clamping device 3, on body 1
Equipped with turbine wire processing device 2 and clamping device 3, turbine wire processing device 2 is fixed on body 1, and clamping device 3 adds with vortex filament
Tooling, which is set, to be oppositely arranged, and has sliding rail 4 in clamping device 3, and positioning knob is equipped on sliding rail 4, and unclamping positioning knob can be with
Raw material are clamped on clamping device 3 far from vortex filament processing unit (plant), are moved to formulation Working position by mobile clamping device 3, revolve
The processing of vortex filament is realized in tight positioning knob, the movement of turbine wire processing device 2.
Clamping device 3 includes bottom plate 11 and the pedestal 10 on bottom plate 11, the lower end of pedestal 10 upper surface and movable orbiting scroll
Face paste tight fit, offers the bore matched with the bearing block in the middle part of movable orbiting scroll lower end surface in the middle part of pedestal 10, in the bore
Be provided with the guide post 13 matched with the bearing hole in bearing block, guide post 13 and bearing hole cooperation are oriented to, can guarantee bearing hole with
The concentricity of molded line basic circle, determines center location；A pair of key with movable orbiting scroll lower end surface is symmetrically arranged on 10 end face of pedestal
The positioning pin 12 that slot matches, positioning pin 12 carry out the positioning on a radial direction, can guarantee the wheel for processing molded line
A position degree between wide degree and keyway and molded line；Clamp system is additionally provided on the bottom plate 11.
Clamp system includes several clamping plates 7 for being distributed in 10 periphery of pedestal, and the clamping plate 7 can radially reciprocatingly slide,
Clamping plate 7 is provided with the arc clamping part matched with movable orbiting scroll side towards 10 center one end of pedestal, on the arc clamping part
It is provided with the arc convex key matched with the annular groove of movable orbiting scroll side, movable orbiting scroll axially loaded is carried out by clamping plate 7 and is fixed, energy
Guarantee the depth of parallelism on the movable orbiting scroll back side and molded line between plane and molded line bottom surface.Threaded hole and long hole, institute are offered on clamping plate 7
It states and is screwed with inverted carrying bolt 8 on threaded hole, 8 head of carrying bolt heads on 11 upper surface of bottom plate；It is erected on the bottom plate 11
If fixing bolt 9, fixing bolt 9 passes through the long hole and the nut 5 by being located at 7 upside of clamping plate is locked, in nut 5 and clamping plate 7
Between be equipped with gasket 6, by rotational support bolt 8, the bearing height of adjustable clamping plate 7；Clamping plate 7 can fix bolt 9 relatively
It radially slides, convenient for assembly workpiece.Movable orbiting scroll to be processed is installed when the clamping of the movable orbiting scroll profile processing frock clamp
On pedestal 10, guarantee that guide post 13 and bearing hole cooperate, positioning pin 12 and keyway cooperate；Rotational support bolt 8 adjusts clamping plate 7
Highly, while by clamping plate 7 it is radially slided to 10 center of pedestal, cooperates the annular groove of the convex key and movable orbiting scroll on clamping plate 7；It twists
The nut 5 on bolt 9, the position of strap 7 are fastened, and clamps movable orbiting scroll.
Turbine wire processing device 2 includes track plate 601, driving device, variable diameter lathe tool and regulating device, and track plate 601 is
Plate structure, track plate 601 are vertically fixed in rack, and track plate 601 is parallel with clamping device 3, and track plate 601 is equipped with whirlpool
Spin line slot is equipped with cam platform 603 in the one side of track plate 601, and cam platform 603 is arranged around turbine wire casing 602,603 side of cam platform
The distance between face and turbine wire casing 602 are variation, 612 cam platform of turbine, 603 side waviness, in track plate 601
Another side is equipped with rack gear 607, and rack gear 607 is arranged around turbine wire casing 602, is provided with driving device, driving device in vortex wire casing
It is mounted in turbine wire casing 602 including coaster, driving motor and polishing motor 604, coaster, two sides and the vortex wire casing of coaster rub
Contact is wiped, the coaster two sides of optimization are equipped with groove, and the side walls of helix groove are mounted in groove, in coaster towards rack gear
607 side is equipped with driving motor, and driving motor is equipped with gear, and wheel and rack 607 engages, when gear rotates band fly block
It is moved along vortex wire casing, is vertically equipped with polishing motor 604 in the one side of coaster towards cam platform 603, the shaft end for motor 604 of polishing
Portion is equipped with variable diameter lathe tool polishing motor 604 and rotates the processing that the rotation of variable diameter lathe tool can be driven to realize whirlpool dish groove, in coaster
It is equipped with regulating device, regulating device one end is connect with variable diameter lathe tool, and the other end of regulating device is contacted with cam platform 603, is adjusted
Regulating device includes oil pressure contact device and telescopic device, and contact device contacts setting with cam platform 603, and oil pressure contact device includes
One end of idler wheel, connecting rod, first piston, second piston and hydraulic cylinder, connecting rod is equipped with idler wheel, and idler wheel rubs with 603 side of cam platform
Contact is wiped, the other end of connecting rod is equipped with first piston, and first piston is movably arranged in hydraulic cylinder, second piston identical movement peace
In hydraulic cylinder, second piston one end is equipped with push-pull rod 616, and U-shaped sliding block, U-shaped sliding block and adjusting are equipped at the top of push-pull rod 616
Device connection, telescopic device includes umbrella disk 605, push rod 606, rack gear 607, the first spur gear 608, the second spur gear 609, third
Spur gear 610, turbine 612 and worm screw 611,605 intermediate vertical of umbrella disk are equipped with push rod 606, are hollow knot in the axis of driving motor
Structure is equipped with through-hole on drive motor shaft side wall, and umbrella disk 605 is slidably mounted in through-hole, and umbrella disk 605 and drive motor shaft are hung down
Directly, 606 one end of push rod passes through that drive motor shaft is vertical with umbrella disk 605 connect, and the other end of push rod 606 protrudes into variable diameter vehicle along axis
In knife, it is equipped with rack gear 607 at the top of push rod 606, rack gear 607 engages with the first spur gear 608, the first spur gear 608 and the
Two spur gears, 609 Vertical Meshing, the second spur gear 609 and 610 Vertical Meshing of third spur gear, third spur gear 610 is along axis
Equipped with worm screw 611, worm screw 611 engages with turbine 612, and unidirectional self-lock transmission may be implemented.Variable diameter lathe tool include tool-post structure 615,
Activity cutter block 614 and push-and-pull tooth 613, tool-post structure 615 are hollow structure, are equipped with through-hole, activity cutter block in the side of tool-post structure 615
614 are slidably installed in through-holes, are vertically equipped with push-and-pull tooth 613 towards the one side inside tool-post structure 615 in activity cutter block 614, push away
It draws tooth 613 to be parallel to each other and is spaced setting, turbine 612 is engaged between push-and-pull tooth 613, polishing motor 604 rotates, and coaster is along whirlpool
It takes turns wire casing 602 to move, is moving to different location, the height of corresponding different cam platforms 603 adjusts cutter hub by regulating device
Width, because the unidirectional self-lock of 612 worm screw 611 of turbine is driven, diameter will not become because of cutter head with object Grinding Contact
It is small, the decline of precision is caused, realizes the chip of different 612 groove widths of turbine.
The utility model is exemplarily described above, it is clear that the utility model implements not by aforesaid way
Limitation, as long as not using the method concept of the utility model and the improvement of various unsubstantialities that technical solution carries out, or not
It is improved that the conception and technical scheme of the utility model are directly applied into other occasions, in the protection model of the utility model
Within enclosing.The protection scope of the utility model should be determined by the scope of protection defined in the claims.
Claims (7)
1. a kind of air compressor processing unit (plant), which is characterized in that the processing unit (plant) includes body (1), turbine line processing dress
Set (2) and clamping device (3), turbine wire processing device (2) and the setting of clamping device (3) parallel interval, turbine wire processing device
(2) it is fixed on body (1), clamping device (3) is oppositely arranged with vortex filament processing unit (plant), has sliding rail in clamping device (3)
(4), positioning knob is equipped on sliding rail (4), turbine wire processing device (2) includes track plate (601), driving device, variable diameter vehicle
Knife and regulating device, track plate (601) are plate structure, and track plate (601) is vertically fixed in rack, track plate (601) with
In parallel, track plate (601) is equipped with driving device to clamping device (3), is equipped in driving device and straightens lathe tool, regulating device one
End is contacted with track plate (601), and the other end of regulating device is connect with variable diameter lathe tool.
2. air compressor processing unit (plant) according to claim 1, which is characterized in that the track plate (601) is equipped with
Vortex wire casing is equipped with cam platform (603) in the one side of track plate (601), and cam platform (603) is arranged around turbine wire casing (602), whirlpool
Take turns (612) cam platform (603) side waviness, track plate (601) another side be equipped with rack gear (607), rack gear (607) around
Turbine wire casing (602) setting is provided with driving device in vortex wire casing, and driving device includes coaster, driving motor and polishing electricity
Machine (604), coaster are mounted in turbine wire casing (602), the two sides of coaster and vortex wire casing CONTACT WITH FRICTION, in coaster towards rack gear
(607) side is equipped with driving motor, and driving motor is equipped with gear, wheel and rack (607) engagement, in coaster towards cam
The one side of platform (603) is vertically equipped with polishing motor (604), and the shaft end portion of polishing motor (604) is equipped with variable diameter lathe tool.
3. air compressor processing unit (plant) according to claim 1, which is characterized in that described regulating device one end and variable diameter
Lathe tool connection, the other end of regulating device are contacted with cam platform (603), and regulating device includes oil pressure contact device and flexible dress
It sets, oil pressure contact device includes idler wheel, connecting rod, first piston, second piston, hydraulic cylinder, pushes and pulls head and U-shaped sliding block, connecting rod
The other end that one end is equipped with idler-wheel connecting-rod is equipped with first piston, and first piston is movably arranged in hydraulic cylinder, and second piston is same
It is movably arranged in hydraulic cylinder, second piston one end is equipped with push-pull rod (616), and U-shaped sliding block, U-shaped are equipped at the top of push-pull rod (616)
Sliding block is slidably connected with telescopic device, and reset spring is equipped between connecting rod and hydraulic cylinder.
4. air compressor processing unit (plant) according to claim 3, which is characterized in that the telescopic device includes umbrella disk
(605), push rod (606), rack gear (607), the first spur gear (608), the second spur gear (609), third spur gear (610), whirlpool
(612) and worm screw (611) are taken turns, umbrella disk (605) intermediate vertical is equipped with push rod (606), and the axis of polishing motor (604) is hollow knot
Structure is equipped with through-hole on the side wall of the axis of polishing motor (604), and umbrella disk (605) is slidably mounted in through-hole, umbrella disk (605) with
The axis of driving motor is vertical, and side wall and the U-shaped sliding block of umbrella disk (605) are slidably connected, and push rod (606) one end passes through driving motor
Axis is vertical with umbrella disk (605) to be connect, and the other end of push rod (606) protrudes into variable diameter lathe tool along axis, at the top of push rod (606)
Equipped with rack gear (607), rack gear (607) is engaged with the first spur gear (608), the first spur gear (608) and the second spur gear (609)
Vertical Meshing, the second spur gear (609) and third spur gear (610) Vertical Meshing, third spur gear (610) are equipped with snail along axis
Bar (611), worm screw (611) engage with turbine (612).
5. air compressor processing unit (plant) according to claim 1, which is characterized in that the variable diameter lathe tool includes tool-post structure
(615), activity cutter block (614) and push-and-pull tooth (613), tool-post structure (615) are hollow structure, are set in the side of tool-post structure (615)
There is through-hole, activity cutter block (614) is slidably installed in through-holes, in activity cutter block (614) one side internal towards tool-post structure (615)
Vertical to be equipped with push-and-pull tooth (613), push-and-pull tooth (613), which is parallel to each other, is spaced setting, and push-and-pull tooth (613) is engaged with regulating device.
6. air compressor processing unit (plant) according to claim 1, which is characterized in that the clamping device (3) includes bottom
Plate (11) and the pedestal (10) being set on bottom plate (11), pedestal (10) middle part offer bore, guide post (13) are provided in bore,
It is symmetrically arranged with a pair of and positioning pin (12) on pedestal (10) end face, is additionally provided with clamp system on bottom plate (11).
7. air compressor processing unit (plant) according to claim 6, which is characterized in that the clamp system includes being distributed in
Several clamping plates (7) of pedestal (10) periphery, clamping plate (7) are provided with arc clamping part, arc towards pedestal (10) center one end
It is provided with arc convex key on clamping part, threaded hole and long hole are offered on clamping plate (7), inverted support spiral shell is screwed on threaded hole
Bolt (8), carrying bolt (8) head head on bottom plate (11) upper surface, are equipped with fixing bolt (9) vertically on bottom plate (11), fixed spiral shell
Bolt (9) is equipped with nut (5), and fixing bolt (9) passes through long hole, is located at the nut (5) on the upside of clamping plate (7) and compresses clamping plate (7),
Gasket (6) are equipped between nut (5) and clamping plate (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821327635.2U CN208613748U (en) | 2018-08-17 | 2018-08-17 | A kind of air compressor processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821327635.2U CN208613748U (en) | 2018-08-17 | 2018-08-17 | A kind of air compressor processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208613748U true CN208613748U (en) | 2019-03-19 |
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ID=65715268
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821327635.2U Expired - Fee Related CN208613748U (en) | 2018-08-17 | 2018-08-17 | A kind of air compressor processing unit (plant) |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208613748U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856733A (en) * | 2018-08-17 | 2018-11-23 | 安徽纽威吉新能源汽车技术有限公司 | A kind of air compressor processing unit (plant) |
-
2018
- 2018-08-17 CN CN201821327635.2U patent/CN208613748U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108856733A (en) * | 2018-08-17 | 2018-11-23 | 安徽纽威吉新能源汽车技术有限公司 | A kind of air compressor processing unit (plant) |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |