CN208608794U - Stator punching, stator core, field frame assembly and motor - Google Patents

Stator punching, stator core, field frame assembly and motor Download PDF

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Publication number
CN208608794U
CN208608794U CN201821421643.3U CN201821421643U CN208608794U CN 208608794 U CN208608794 U CN 208608794U CN 201821421643 U CN201821421643 U CN 201821421643U CN 208608794 U CN208608794 U CN 208608794U
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CN
China
Prior art keywords
stator
punching
stator punching
stator core
yoke portion
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CN201821421643.3U
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Chinese (zh)
Inventor
洪海生
王兴智
姬中营
李祖荣
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Guangdong Welling Motor Manufacturing Co Ltd
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Guangdong Welling Motor Manufacturing Co Ltd
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Priority to CN201821421643.3U priority Critical patent/CN208608794U/en
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Abstract

It includes: yoke portion that the utility model, which provides a kind of stator punching, stator core, field frame assembly and motor, stator punching,;With multiple teeth portion, it is connected with the inward flange of yoke portion radially, and is arranged along the circumferential direction interval in yoke portion, multiple teeth portion matches the multiple stator slot positions limited for the single winding of winding with yoke portion, and multiple stator slot positions have a variety of groove profiles.Stator punching provided by the present application can preferably match the winding process of the two poles of the earth plastic packaging motor, save the process for unloading stator core, improve the producing efficiency of stator assembly, reduce the labor intensity of worker under the premise of not changing prior art;And using the different groove profiles of stator punching, it was not only able to satisfy the coil difference of major-minor phase, but also can satisfy the lower working condition requirement of temperature increase requirement, the weight of stator core can also be reduced, and had well solved the problem of small groove profile stator core of small size places sleeve.

Description

Stator punching, stator core, field frame assembly and motor
Technical field
The utility model relates to technical field of motors, total in particular to a kind of stator punching, stator core, stator At and motor.
Background technique
Currently, the stator of the two poles of the earth alternating current generator, generallys use two mutual split groups of stator core with single groove profile At.
But stator in this way must carry out coiling using moving station wire winding, it may be assumed that firstly the need of elder generation Half of stator core is clamped in the winding for completing main phase winding on the coil winding machine of winding main phase winding, it is fixed then to unload this one side of something Sub- iron core is displaced on the coil winding machine of another winding pair phase winding, then clamps one side of something stator core around secondary phase winding, thus Complete the coiling work of half of stator core;Then the coiling work of in addition half of stator core is completed using same winding mode Make;Finally two half of stator cores are stitched and fastened.Since the coiling of a stator core in winding process need to be in difference Station on complete, cause the production efficiency of stator assembly lower, also intangibly increase the workload of operating staff.
In addition, the stator core of single groove profile will lead to when having biggish difference for the umber of turn of main phase and secondary phase Main phase has biggish difference with secondary corresponding copper factor, and there is the hidden danger of biggish turn-to-turn pressure resistance.
Finally, for the lower working environment of temperature increase requirement, the electromagnetism fan-out capability of stator core cannot preferably be turned Change output;Furthermore under the conditions of, groove profile smaller for stator core size is lesser, single groove profile is unable to satisfy placement sleeve Requirement.
Utility model content
At least one in order to solve the above-mentioned technical problem, one of the utility model is designed to provide a kind of stator punching Piece.
Another of the utility model is designed to provide a kind of stator core including said stator punching.
Another of the utility model is designed to provide a kind of field frame assembly including said stator iron core.
The further object of the utility model is to provide a kind of motor including said stator assembly.
To achieve the goals above, the technical solution of the utility model first aspect provides a kind of stator punching, comprising: Yoke portion;With multiple teeth portion, it is connected with the inward flange of the yoke portion radially, and is set along the circumferential direction interval in the yoke portion It sets, multiple teeth portion match the multiple stator slot positions limited for the single winding of winding, and multiple institutes with the yoke portion Stator slot position is stated with a variety of groove profiles.
The stator punching that the technical solution of the utility model first aspect provides, yoke portion and multiple teeth portion match restriction Multiple stator slot positions out are superimposed by the stator punching and are formed for the single winding of winding (main phase winding or secondary phase winding) Stator core need to only can be completed on a coil winding machine in coiling coiling work, without unloading stator in winding process Then iron core pieces together the respective multiple stator cores for completing coiling work, to eliminate in the prior art Moving station wire winding improves the production efficiency of stator assembly, also reduces the workload of operating staff.Such as: for Two-phase motor is superimposed the stator core formed by this stator punching for four and pieces together;For three-phase alternating current Motor pieces together six stator cores by this stator punching depression formation.
Simultaneously as multiple stator slot positions have a variety of groove profiles, it can be according to the number of turns and pair phase winding of main phase winding The number of turns carrys out the specific winding position of reasonable Arrangement, to be substantially reduced the difference of main phase winding copper factor corresponding with secondary phase winding It is different, and then the hidden danger of turn-to-turn pressure resistance is significantly reduced, preferably matching adapts to this condition, and utilizes stator core in a higher degree Use material.
In addition, multiple stator slot positions have a variety of groove profiles, it is equivalent to suitably increases a part of slot compared with the existing technology The area of type.In this way, working environment lower for temperature increase requirement, appropriate augmenting portion groove profile area, can suitably reduce with The thickness in its corresponding yoke portion to not only meet the requirement of temperature rise, but also reduces the weight of stator core, and it is fixed to be conducive to improve The electromagnetism fan-out capability of sub- iron core exports it by preferably conversion;It is also convenient for placing sleeve simultaneously, to solve stator Core dimensions is smaller, groove profile is smaller is unable to satisfy the problem of requirement for placing sleeve.
In addition, the stator punching in above-mentioned technical proposal provided by the utility model can also have following supplementary technology special Sign:
In the above-mentioned technical solutions, the quantity of the stator slot position is more than or equal to 3, two stators on the outermost side Slot position is denoted as the first stator slot position, other described stator slot positions are denoted as the second stator slot position, the area of the first stator slot position Less than the area of the second stator slot position.
The quantity of stator slot position is more than or equal to 3, and two stator slot positions on the outermost side are denoted as the first stator slot position, phase Other stator slot positions being located between two the first stator slot positions are denoted as the second stator slot position by Ying Di.Due to the first stator slot Position (that is: is superimposed the stator core formed by multiple stator punchings and adjacent stator core is spelled close to the mating surface of stator core The end face connect), and mating surface near sites are compared to the intermediate position of stator core, and space is relatively small, so make it is first fixed The area of pilot trench position less than the second stator slot position area, convenient for reasonably being placed using the space at position among stator core The structures such as sleeve are laid out relatively reasonable.
In the above-mentioned technical solutions, the quantity of the second stator slot position is multiple, and multiple second stator slot positions are equal It is even to be distributed between two the first stator slot positions.
By the quantitative design of the second stator slot position be it is multiple, convenient for according to the specific requirements of various motors come reasonable Arrangement around Ray mode, to more meet the coiling demand of various motors;And multiple second stator slot positions are evenly distributed in two first Between stator slot position, structure is relatively regular, and both molding easy to process, was also convenient for uniform coiling.
In the above-mentioned technical solutions, the size of two the first stator slot positions is identical, multiple second stator slot positions Size it is identical, and two the first stator slot positions are symmetrically distributed in the two sides of multiple second stator slot positions, make described Stator punching forms symmetrical structure.
The size of two the first stator slot positions is identical, and the size of multiple second stator slot positions is also identical, and two first fixed The two sides that pilot trench position is symmetrically distributed in multiple second stator slot positions effectively mention so that symmetrical structure is integrally formed in stator punching The high structural integrity of stator punching, both molding easy to process, was also convenient for uniform coiling.
In any of the above-described technical solution, the stator punching further include: stitching section and auxiliary section are separately positioned on described On the both ends of yoke portion along circumferential direction, for respectively with the auxiliary section and the stitching section on the adjacent stator punching It matches.
Stator punching further includes stitching section and auxiliary section, and stitching section and auxiliary section are separately positioned on yoke portion along circumferential direction Both ends on, then when multiple stator punchings are superimposed to form stator core, multiple stitching sections and multiple auxiliary sections are also overlapped mutually, Three-dimensional splicing construction, the process that stator core adjacent in this way is assembled in split are formed in two mating surfaces of stator core In, it can use the effects of splicing construction realizes positioning, connection, so that the production efficiency of stator assembly is further increased, into one Step reduces the workload of operating staff, and is conducive to improve the split precision and split reliability of stator core.
In the above-mentioned technical solutions, the stitching section include protrusion and/or groove, the auxiliary section include groove and/or The shape of protrusion, the protrusion and the groove is semicircle.
Stitching section includes protrusion and/or groove, auxiliary section include groove and/or protrusion, then multiple protrusions are overlapped mutually energy Enough that pillar is formed in the mating surface of stator core, multiple grooves, which are overlapped mutually, to form item in the mating surface of stator core Shape slot, thus when adjacent stator core split, pillar is inserted into strip groove, the accurate of adjacent stator core can be realized Positioning, guarantees that the stator being completed roundness with higher, structure and principle are relatively simple, it is easy to accomplish.
Specifically, split portion can only include protrusion, can also only include groove, can also simultaneously include raised and recessed Slot;Correspondingly, auxiliary section can only include groove, can also only include protrusion, can also simultaneously include protrusion and groove.Into one Step ground, split portion and auxiliary section can be simultaneously protrusion, then the split portion of the stator punching of adjacent stator core and auxiliary section It is simultaneously groove;Split portion and auxiliary section can also be respectively protrusion and groove, then the stator punching of adjacent stator core Split portion and auxiliary section are respectively groove and protrusion.As long as the stator punching of adjacent stator core is adapted, split portion It is not particularly limited with the concrete form of auxiliary section, it will not enumerate herein, since above-mentioned technical proposal can be realized The purpose of this utility model, and all without departing from the design philosophy and objective of the utility model, thus should all be in the utility model In protection scope.
Preferably, stitching section includes one of protrusion and groove, and quantity is one;Auxiliary section includes protrusion and groove One of, and quantity is one.In this way, not only met the split demand of stator core, but be effectively simplified stator punching and The structure of stator core is conducive to save production cost.
The shape of protrusion and groove is designed as semicircle, then multiple stator punchings are superimposed the split for the stator core to be formed Splicing construction on face is semicolumn and semi-cylindrical strip groove, and structure is relatively simple, and semicolumn is inserted into semi-cylindrical bar shaped The process of slot is more convenient quick, thus is conducive to further increase the production efficiency of stator assembly.
In any of the above-described technical solution, the stator punching further include: two buckling parts are arranged in the yoke portion along diameter To the outer peripheral both ends in direction, and to the lateral direction in the yoke portion protrude, for respectively with the adjacent stator punching On the buckling parts be interlocked to form fixed structure for being connected with connector, rushed with connecting the adjacent stator Piece;And/or the stator punching is integrally fan-shaped;And/or multiple teeth portion are along the inner edge of the radial direction in the yoke portion Edge limits circular arc, and the radian of the circular arc is 180 °/n, wherein the n is the positive integer more than or equal to 2.
Stator punching further includes two buckling parts, and outer peripheral two of yoke portion radially are arranged in two buckling parts End, and protruded to the lateral direction in yoke portion, then when multiple stator punchings are superimposed to form stator core, multiple buckling parts are also mutually folded Add, three-dimensional fixed structure is formed in the radial outside of the mating surface of stator core, in this way, adjacent stator core is in split group During dress, the cooperation that can use fixed structure and connector achieves a fixed connection, and adjacent determines to be effectively ensured The connection reliability of sub- iron core.
Stator punching is integrally fan-shaped, and structure is relatively simple, molding easy to process;And size is relatively small, be conducive into The weight of one step reduction stator core.
Multiple teeth portion limit circular arc along the inward flange of the radial direction in yoke portion, then energy after the completion of multiple stator core splits Enough enclose inside it sets out full circle, and then cooperates with rotor;The radian of circular arc is 180 °/n, and n is just more than or equal to 2 Integer, the i.e. radian of circular arc are 90 ° (n=2), 60 ° (n=3) etc., then can be spliced into complete circle by 2n stator core Rod structure meets the stator core demand of motor.Such as: for the two poles of the earth plastic packaging motor, four stator cores can be spliced into Whole cylindrical structure first distinguishes winding windings to four stator cores in production process, is then stitched together, simply Fast, the production efficiency of the stator assembly of the two poles of the earth plastic packaging motor is effectively increased.
In the above-mentioned technical solutions, when the stator punching further includes two buckling parts, the buckling parts, which is equipped with, to be used In being matched with the connector to accommodate the limiting groove of a part of the connector.
Limiting groove is set on buckling parts, and limiting groove can match with connector and merge one that accommodates connector Point, to reduce situations such as connector moves, shakes or even falls off, and then further improve adjacent stator core Connection reliability.
The technical solution of the utility model second aspect provides a kind of stator core, comprising: multiple such as first aspect skill Stator punching described in any one of art scheme, multiple stator punchings are superimposed to form the stator core.
The stator core that the technical solution of the utility model second aspect provides, because including such as multiple first aspect technical sides Stator punching described in any one of case, thus there are all beneficial effects possessed by any of the above-described technical solution, herein not It repeats again.
The technical solution of the utility model third aspect provides a kind of field frame assembly, comprising: multiple such as second aspect skill Stator core described in art scheme;Multiple Insulating frames are respectively sleeved on multiple stator cores, form multiple stator moulds Block, and multiple stator modules are mutually spliced to form ring structure;With multiple windings, it is wound around multiple stator moulds respectively On block.
The field frame assembly that the technical solution of the utility model third aspect provides, because including described in second aspect technical solution Stator core, thus have any of the above-described technical solution possessed by all beneficial effects, details are not described herein.
The technical solution of the utility model fourth aspect provides a kind of motor, comprising: such as third aspect technical solution institute The field frame assembly stated;And rotor, the inside of the field frame assembly is set, is matched with the field frame assembly.
The motor that the technical solution of the utility model fourth aspect provides, because including determining described in third aspect technical solution Sub- assembly, thus there is field frame assembly possessed by any of the above-described technical solution, thus there is any of the above-described technical solution to be had All beneficial effects having, details are not described herein.
The additional aspect and advantage of the utility model will become obviously in following description section, or practical new by this The practice of type is recognized.
Detailed description of the invention
The above-mentioned and/or additional aspect and advantage of the utility model from the description of the embodiment in conjunction with the following figures will Become obvious and be readily appreciated that, in which:
Fig. 1 is the structural schematic diagram of stator punching described in a kind of embodiment of the utility model;
Fig. 2 is the structural schematic diagram of stator punching described in the utility model another kind embodiment;
Fig. 3 is the spelling for the stator core that stator punching shown in the stator core and Fig. 2 of the formation of stator punching shown in Fig. 1 is formed Close structural schematic diagram;
Fig. 4 is the schematic diagram after the completion of structure split shown in Fig. 3;
Fig. 5 is the assembling structure schematic diagram of the stator core that stator punching shown in Fig. 1 is formed and Insulating frame;
Fig. 6 is the assembling structure schematic diagram of the stator core that stator punching shown in Fig. 2 is formed and Insulating frame;
Fig. 7 is that structure shown in Fig. 3 puts on the structural schematic diagram after Insulating frame;
Fig. 8 is the schematic perspective view after the completion of structure split shown in Fig. 7.
Wherein, the corresponding relationship between appended drawing reference and component names of the Fig. 1 into Fig. 8 are as follows:
10 stator punchings, 11 yoke portions, 12 teeth portion, 13 first stator slot positions, 14 second stator slot positions, 15 protrusions, 16 grooves, 17 buckling parts, 171 limiting grooves, 20 stator cores, 21 mating surfaces, 22 semicolumns, 23 strip grooves, 30 Insulating frames, 40 stators Module.
Specific embodiment
In order to be more clearly understood that the above objects, features, and advantages of the utility model, with reference to the accompanying drawing and have The utility model is further described in detail in body embodiment.It should be noted that in the absence of conflict, this Shen The feature in embodiment and embodiment please can be combined with each other.
Many details are explained in the following description in order to fully understand the utility model, still, this is practical Novel to be implemented using other than the one described here other modes, therefore, the protection scope of the utility model is simultaneously It is not limited by the specific embodiments disclosed below.
Referring to Fig. 1 to Fig. 8 description the stator punching according to the utility model some embodiments, stator core, Field frame assembly and motor.
As depicted in figs. 1 and 2, the stator punching 10 that the embodiment of the utility model first aspect provides, comprising: yoke portion 11 With multiple teeth portion 12.
Specifically, multiple teeth portion 12 are connected with the inward flange of yoke portion 11 radially, and the circumferential direction along yoke portion 11 Interval setting, multiple teeth portion 12 match the multiple stator slot positions limited for the single winding of winding with yoke portion 11, and multiple Stator slot position has a variety of groove profiles, as depicted in figs. 1 and 2.
The stator punching 10 that the embodiment of the utility model first aspect provides, yoke portion 11 and multiple teeth portion 12 match The multiple stator slot positions limited are folded for the single winding of winding (main phase winding or secondary phase winding) by the stator punching 10 Add the stator core to be formed 20 that coiling work need to only can be completed on a coil winding machine in coiling, without in winding process Stator core 20 is unloaded, is then pieced together the respective multiple stator cores 20 for completing coiling work, to eliminate Moving station wire winding in the prior art, improves the production efficiency of stator assembly, also reduces the work of operating staff Amount.Such as: for two-phase motor, four are pieced together i.e. by the stator core 20 that the superposition of this stator punching 10 is formed It can;For three phase alternating current motor, six stator cores 20 by this 10 depression formation of stator punching are pieced together.
Simultaneously as multiple stator slot positions have a variety of groove profiles, it can be according to the number of turns and pair phase winding of main phase winding The number of turns carrys out the specific winding position of reasonable Arrangement, to be substantially reduced the difference of main phase winding copper factor corresponding with secondary phase winding It is different, and then the hidden danger of turn-to-turn pressure resistance is significantly reduced, preferably matching adapts to this condition, and utilizes stator core in a higher degree 20 use material.
In addition, multiple stator slot positions have a variety of groove profiles, it is equivalent to suitably increases a part of slot compared with the existing technology The area of type.In this way, working environment lower for temperature increase requirement, appropriate augmenting portion groove profile area, can suitably reduce with The thickness in its corresponding yoke portion 11 to not only meet the requirement of temperature rise, but also reduces the weight of stator core 20, is conducive to mention The electromagnetism fan-out capability of high stator core 20 exports it by preferably conversion;It is also convenient for placing sleeve simultaneously, to solve Stator core 20 size is smaller, groove profile is smaller is unable to satisfy the problem of requirement for placing sleeve.
The specific structure of stator punching 10 provided by the present application is described in detail below with reference to some embodiments.
Embodiment one
The quantity of stator slot position is more than or equal to 3, and two stator slot positions on the outermost side are denoted as the first stator slot position 13, His stator slot position is denoted as the second stator slot position 14, the area of the first stator slot position 13 less than the second stator slot position 14 area, such as Shown in Fig. 1 and Fig. 2.
The quantity of stator slot position is more than or equal to 3, and two stator slot positions on the outermost side are denoted as the first stator slot position 13, Correspondingly, other stator slot positions being located between two the first stator slot positions 13 are denoted as the second stator slot position 14.Due to first Stator slot position 13 close to stator core 20 mating surface 21 (that is: by multiple stator punchings 10 stator core 20 for being formed of superposition and The end face that adjacent stator core 20 splices), and 21 near sites of mating surface are compared to the intermediate position of stator core 20, space It is relatively small, so make the area of the first stator slot position 13 less than the area of the second stator slot position 14, convenient for reasonably using fixed The structures such as sleeve are placed in the space at the intermediate position of sub- iron core 20, are laid out relatively reasonable.
Further, the quantity of the second stator slot position 14 is multiple, and multiple second stator slot positions 14 are evenly distributed on two Between first stator slot position 13, as depicted in figs. 1 and 2.
It is multiple (such as two, three, four, or more) by the quantitative design of the second stator slot position 14, convenient for according to each The specific requirements of kind motor carry out reasonable Arrangement winding pattern, to more meet the coiling demand of various motors;And multiple second Stator slot position 14 is evenly distributed between two the first stator slot positions 13, and structure is relatively regular, both molding easy to process, also just In uniform coiling.Certainly, the quantity of the second stator slot position 14 may be one.
Further, the size of two the first stator slot positions 13 is identical, and the size of multiple second stator slot positions 14 is identical, and Two the first stator slot positions 13 are symmetrically distributed in the two sides of multiple second stator slot positions 14, and stator punching 10 is made to form symmetrical junction Structure, as depicted in figs. 1 and 2.
The size of two the first stator slot positions 13 is identical, and the size of multiple second stator slot positions 14 is also identical, and two One stator slot position 13 is symmetrically distributed in the two sides of multiple second stator slot positions 14, so that symmetrical junction is integrally formed in stator punching 10 Structure effectively improves the structural integrity of stator punching 10, and both molding easy to process, was also convenient for uniform coiling.
Embodiment two
Difference with embodiment one is: on the basis of example 1, further, stator punching 10 further include: spell Socket part and auxiliary section are separately positioned on the both ends of yoke portion 11 along circumferential direction, for respectively with adjacent stator punching 10 Auxiliary section and stitching section match.
Stator punching 10 further includes stitching section and auxiliary section, and stitching section and auxiliary section are separately positioned on yoke portion 11 circumferentially On the both ends in direction, then when the superposition of multiple stator punchings 10 forms stator core 20, multiple stitching sections and multiple auxiliary sections also phase Mutually superposition, forms three-dimensional splicing construction in two mating surfaces 21 of stator core 20, and stator core 20 adjacent in this way exists During split assembles, the effects of splicing construction realizes positioning, connection can use, to further increase stator assembly Production efficiency, further decreases the workload of operating staff, and be conducive to improve stator core 20 split precision and split can By property.
Wherein, stitching section includes protrusion 15 and/or groove 16, and auxiliary section includes groove 16 and/or protrusion 15, such as Fig. 1 and Shown in Fig. 2.
Stitching section includes protrusion 15 and/or groove 16, and auxiliary section includes groove 16 and/or protrusion 15, then and multiple raised 15 Pillar can be formed in the mating surface 21 of stator core 20 by being overlapped mutually, and multiple grooves 16 are overlapped mutually can be in stator core Strip groove 23 is formed in 20 mating surface 21, thus when adjacent 20 split of stator core, pillar is inserted into strip groove 23, i.e., The accurate positionin that adjacent stator core 20 can be achieved guarantees the stator being completed roundness with higher, structure and original It manages relatively simple, it is easy to accomplish.
Optionally, split portion can only include protrusion 15, can also only include groove 16, can also simultaneously include protrusion 15 With groove 16;Correspondingly, auxiliary section can only include groove 16, can also only include protrusion 15, can also simultaneously include protrusion 15 and groove 16.
Further, split portion and auxiliary section are protrusion 15, the spelling of the stator punching 10 of adjacent stator core 20 simultaneously Conjunction portion and auxiliary section are simultaneously groove 16, as shown in Figures 1 to 4.
Embodiment three
Difference with embodiment two is: split portion and auxiliary section can also be respectively protrusion 15 and groove 16, then adjacent Stator core 20 stator punching 10 split portion and auxiliary section be respectively groove 16 and protrusion 15.
As long as the stator punching 10 of adjacent stator core 20 is adapted, the concrete form of split portion and auxiliary section is simultaneously It is not particularly limited, will not enumerate herein, since above-described embodiment can be realized the purpose of this utility model, and not It is detached from the design philosophy and objective of the utility model, thus should be within the protection scope of the present utility model.
Preferably, stitching section includes raised one of 15 and groove 16, and quantity is one;Auxiliary section includes protrusion 15 One of with groove 16, and quantity is one.In this way, not only having met the split demand of stator core 20, but also it is effectively simplified The structure of stator punching 10 and stator core 20 is conducive to save production cost.
Preferably, protrusion 15 and the shape of groove 16 are semicircle, as depicted in figs. 1 and 2.
The shape of protrusion 15 and groove 16 is designed as semicircle, then the stator core that multiple superpositions of stator punching 10 are formed Splicing construction in 20 mating surface 21 is semicolumn 22 and semi-cylindrical strip groove 23, and structure is relatively simple, and semicolumn 22 The process for being inserted into semi-cylindrical strip groove 23 is more convenient quick, thus is conducive to further increase the production effect of stator assembly Rate.
Certainly, protrusion 15 and the shape of groove 16 are not limited to semicircle, or other shapes, such as triangle, square Shape etc., will not enumerate herein, due to can be realized the purpose of this utility model, and setting all without departing from the utility model Thought and objective are counted, thus should be within the protection scope of the present utility model.
Example IV
The difference of embodiment two or embodiment three is: further, fixed on the basis of embodiment two or embodiment three Sub- punching 10 further include: two buckling parts 17 are arranged in the outer peripheral both ends of yoke portion 11 radially, and to yoke portion 11 Lateral direction protrusion, as depicted in figs. 1 and 2, for being interlocked respectively with the buckling parts 17 on adjacent stator punching 10 with shape At the fixed structure for being connected with connector, to connect adjacent stator punching 10.
Stator punching 10 further includes two buckling parts 17, and radially outer of yoke portion 11 is arranged in two buckling parts 17 The both ends at edge, and protruded to the lateral direction in yoke portion 11, then it is multiple when multiple superpositions of stator punching 10 form stator core 20 Buckling parts 17 is also overlapped mutually, and three-dimensional fixed structure is formed in the radial outside of the mating surface 21 of stator core 20, in this way, phase During split assembles, the cooperation that can use fixed structure and connector achieves a fixed connection adjacent stator core 20, To which the connection reliability of adjacent stator core 20 be effectively ensured.
Further, buckling parts 17 is equipped with recessed to accommodate the limit of a part of connector for matching with connector Slot 171, as depicted in figs. 1 and 2.
Limiting groove 171 is set on buckling parts 17, and limiting groove 171, which can match to merge with connector, accommodates connector A part, move, shake or even situations such as fall off to reduce connector, and then further improve adjacent stator The connection reliability of iron core 20.
In any of the above-described embodiment, it is preferable that stator punching 10 is whole fan-shaped, as depicted in figs. 1 and 2.
Stator punching 10 is whole fan-shaped, and structure is relatively simple, molding easy to process;And size is relatively small, is conducive to Further decrease the weight of stator core 20.
In any of the above-described embodiment, the inward flange of radial direction of multiple teeth portion 12 along yoke portion 11 limits circular arc, circle The radian of arc is 180 °/n, wherein n is the positive integer more than or equal to 2.
The inward flange of radial direction of multiple teeth portion 12 along yoke portion 11 limits circular arc, then multiple 20 splits of stator core are complete It can be enclosed inside it after and set out full circle, and then cooperated with rotor;The radian of circular arc be 180 °/n, and n be greater than etc. In 2 positive integer, i.e., the radian of circular arc be 90 ° (n=2), 60 ° (n=3) etc., then it is i.e. sliceable by 2n stator core 20 Complete cylindrical structure out meets 20 demand of stator core of motor.
Such as: for the two poles of the earth plastic packaging motor, four stator cores 20 can be spliced into complete cylindrical structure, such as Fig. 3, figure 4, shown in Fig. 7 and Fig. 8, winding winding first is distinguished to four stator cores 20 in production process, is then stitched together, It is simple and fast, effectively increase the production efficiency of the stator assembly of the two poles of the earth plastic packaging motor.
As shown in Figures 3 to 6, the stator core 20 that the embodiment of the utility model second aspect provides, comprising: Duo Geru The stator punching 10 of any one of first aspect embodiment, multiple superpositions of stator punching 10 form stator core 20.
The stator core 20 that the embodiment of the utility model second aspect provides, because including such as multiple first aspect embodiments Any one of stator punching 10, thus have any of the above-described embodiment possessed by all beneficial effects, details are not described herein.
As shown in Figure 7 and Figure 8, the embodiment of the utility model third aspect provides a kind of field frame assembly, comprising: multiple Such as the stator core 20 of second aspect embodiment, multiple Insulating frames 30 and multiple winding (not shown)s.
Specifically, it is respectively sleeved on multiple stator cores 20, forms multiple stator modules 40, and multiple stator modules 40 It is mutually spliced to form ring structure, as shown in Figure 7 and Figure 8;Multiple windings are wound around respectively on multiple stator modules 40.
It is provided by the present application to be described in detail in conjunction with two embodiments below by taking the field frame assembly of the two poles of the earth plastic packaging motor as an example The specific structure of field frame assembly.
Embodiment one
Field frame assembly includes four stator cores 20, and there are two types of shape, two of them stator iron for four tools of stator core 20 It is respectively formed with semicolumn 22 in two mating surfaces 21 of core 20, in two mating surfaces 21 of other two stator core 20 respectively Be formed with semicolumn strip groove, successively split forms complete cirque structure to four stator cores 20, such as Fig. 3, Fig. 4, Fig. 7 and Shown in Fig. 8.
Embodiment two
Field frame assembly includes four stator cores 20, and the shape of four stator cores 20 is identical, each stator core 20 Semicolumn 22 and semicolumn strip groove are respectively equipped in two mating surfaces 21, successively split is formed completely four stator cores 20 Cirque structure.
The field frame assembly that the embodiment of the utility model third aspect provides, because of the stator iron including second aspect embodiment Core 20, thus there are all beneficial effects possessed by any of the above-described embodiment, details are not described herein.
The embodiment of the utility model fourth aspect provides a kind of motor, comprising: such as the stator of third aspect embodiment Assembly and rotor, rotor are arranged in the inside of field frame assembly, match with field frame assembly.
The motor that the embodiment of the utility model fourth aspect provides, because of the field frame assembly including third aspect embodiment, Thus there is field frame assembly possessed by any of the above-described embodiment, thus have all possessed by any of the above-described embodiment beneficial Effect, details are not described herein.
The structure of motor provided by the present application is described in detail below with reference to a specific embodiment.
The utility model provides a kind of combination of stator core and motor, and wherein stator core combination is by two kinds of stator cores It is formed with Insulating frame.(stator punching i.e. shown in Fig. 2 is superimposed the stator iron to be formed to one of stator core A Core), two semicolumns are distributed in its yoke portion position two sides;Another stator core B is distributed in its yoke portion position two sides Two half slots (stator punching i.e. shown in FIG. 1 is superimposed the stator core to be formed);Two kinds of stator cores are big by having The stator punching of small flute profile is formed by stacking;The Insulating frame is matched with stator core.Finally, winding, which is fallen within, is cased with stator In the yoke portion of the Insulating frame of iron core.The stator core combination, matched Insulating frame are not changing prior art Under the premise of, it can preferably match the winding process of the two poles of the earth plastic packaging motor.This stator core combination, can be reduced and unload stator iron The process of core can improve the producing efficiency of stator assembly to a certain extent, reduce the labor intensity of worker.
Its specific structure is as follows:
A kind of stator core combination, including stator core A and stator core B;The stator core A is by stator punching a It is formed by stacking;The stator core B is formed by stacking by stator punching b;The stator punching a, including with different-thickness Yoke portion a1 (i.e. the corresponding conjugated part portion of the first stator slot position on stator punching a) and yoke portion a2 (i.e. on stator punching a The corresponding conjugated part portion of two stator slot positions) and along the teeth portion a3 (i.e. teeth portion on stator punching a) that inner periphery is arranged, and in yoke The semicircle protrusion a4 (i.e. semi-cylindrical hill on customization punching a) of portion two sides and two stator buckling parts a5 are (i.e. on stator punching a Buckling parts);The stator punching b, including different-thickness yoke portion b1, (i.e. the first stator slot position on stator punching b is corresponding Conjugated part portion) and yoke portion b2 (i.e. the corresponding conjugated part portion of the second stator slot position on stator punching b) and along inner periphery be arranged Teeth portion b3 (i.e. teeth portion on stator punching b);And semicircular recess b4 (the i.e. semicircle on stator punching b in yoke portion two sides Connected in star) and two stator buckling parts b5 (i.e. buckling parts on stator punching b).
Wherein, the corresponding groove profile a6 of yoke portion a1 (i.e. the first stator slot position on stator punching a) area is less than a2 pairs of yoke portion Groove profile a7 (i.e. the second stator slot position on the stator punching a) area answered;Further, groove profile a6 is distributed in close to stator split Face, groove profile a7 are evenly distributed between groove profile a6.
The corresponding groove profile b6 of yoke portion b1 (i.e. the first stator slot position on stator punching b) area is less than the corresponding slot of yoke portion b2 Type b7 (i.e. the first stator slot position on stator punching a) area;Further groove profile b6 is distributed in close to stator split surface side, slot Type b7 is evenly distributed between groove profile b6.
Further, stator punching a is distributed a semicircle protrusion respectively on the two sides of stator mating surface, yoke portion position a4;Stator punching b is distributed a semicircular recess b4 respectively on the two sides of stator mating surface, yoke portion position.
The semicolumn lug boss A1 of the stator punching semicircle protrusion a4 composition stator core A is (i.e. on stator core A Semicolumn);The semicolumn concave portion B1 of the stator punching semicircular recess b4 composition stator core B is (i.e. on stator core B Semicolumn).
The stator buckling parts a5 and stator buckling parts b5 structure size having the same.
The semicolumn concave portion B1 of the semicolumn lug boss A1 and stator core B of the stator core A match positioning, Complete stator core is formed two-by-two.
As a result, the utility model overcome stator winding caused by existing wire winding cost of labor it is higher and production effect The low problem of rate;Meanwhile it can be fine using the stator punching of two kinds of different grooved sizes for the coil difference of major-minor phase Matching adapts to this condition, so that higher degree utilizes stator core material;Furthermore work item lower for temperature increase requirement Part, the stator punching of augmenting portion groove profile area appropriate, can reach and not only meet temperature increase requirement, but also can reduce stator core weight Effect;In addition, the small groove profile stator core of small size can be well solved by way of appropriate augmenting portion groove profile area The problem of placing sleeve.
In conclusion stator punching provided by the utility model, yoke portion and multiple teeth portion match limit it is multiple Stator slot position is superimposed the stator iron formed by the stator punching for the single winding of winding (main phase winding or secondary phase winding) Coiling work need to only can be completed in coiling on a coil winding machine for core, without unloading stator core in winding process, so The respective multiple stator cores for completing coiling work are pieced together afterwards, to eliminate moving station in the prior art Wire winding improves the production efficiency of stator assembly, also reduces the workload of operating staff.Simultaneously as multiple stators Slot position has a variety of groove profiles, can be according to the number of turns of main phase winding and the number of turns of secondary phase winding come the specific coiling position of reasonable Arrangement It sets, to be substantially reduced the difference of main phase winding copper factor corresponding with secondary phase winding, and then significantly reduces the hidden of turn-to-turn pressure resistance Suffer from, preferably matching adapts to this condition, and utilizes stator core material in a higher degree.In addition, multiple stator slot positions have A variety of groove profiles are equivalent to suitably increase the area of a part of groove profile compared with the existing technology.In this way, lower for temperature increase requirement Working environment, appropriate augmenting portion groove profile area can suitably reduce the thickness in corresponding yoke portion, to both meet The requirement of temperature rise, and the weight of stator core is reduced, be conducive to the electromagnetism fan-out capability for improving stator core, keep it more preferable Ground conversion output;It is also convenient for placing sleeve simultaneously, to solve, stator core size is smaller, smaller be unable to satisfy of groove profile is put The problem of setting the requirement of sleeve.
In the present invention, term " first ", " second ", " third " are only used for the purpose of description, and should not be understood as Indication or suggestion relative importance;Term " multiple " then refers to two or more, unless otherwise restricted clearly.Term " peace Dress ", " connected ", " connection ", the terms such as " fixation " shall be understood in a broad sense, can also be with for example, " connection " may be a fixed connection It is to be detachably connected, or be integrally connected;" connected " can be directly connected, can also be indirectly connected through an intermediary.It is right For those skilled in the art, can understand as the case may be above-mentioned term in the present invention specifically contain Justice.
In the description of the utility model, it is to be understood that term " on ", "lower", "left", "right", "front", "rear" etc. refer to The orientation or positional relationship shown be based on the orientation or positional relationship shown in the drawings, be merely for convenience of description the utility model and Simplify description, rather than the device or unit of indication or suggestion meaning there must be specific direction, with specific orientation construction And operation, it is thus impossible to be construed as a limitation of the present invention.
In the description of this specification, the description of term " one embodiment ", " some embodiments ", " specific embodiment " etc. Mean that particular features, structures, materials, or characteristics described in conjunction with this embodiment or example are contained at least the one of the utility model In a embodiment or example.In the present specification, schematic expression of the above terms are not necessarily referring to identical embodiment Or example.Moreover, the particular features, structures, materials, or characteristics of description can be in any one or more embodiment or examples In can be combined in any suitable manner.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (11)

1. a kind of stator punching characterized by comprising
Yoke portion;With
Multiple teeth portion are connected with the inward flange of the yoke portion radially, and are arranged along the circumferential direction interval in the yoke portion, Multiple teeth portion match the multiple stator slot positions limited for the single winding of winding with the yoke portion, and multiple described fixed Pilot trench position has a variety of groove profiles.
2. stator punching according to claim 1, which is characterized in that
The quantity of the stator slot position is more than or equal to 3, and two stator slot positions on the outermost side are denoted as the first stator slot position, Other described stator slot positions are denoted as the second stator slot position, and the area of the first stator slot position is less than the second stator slot position Area.
3. stator punching according to claim 2, which is characterized in that
The quantity of the second stator slot position be it is multiple, multiple second stator slot positions be evenly distributed on two described first it is fixed Between pilot trench position.
4. stator punching according to claim 3, which is characterized in that
The size of two the first stator slot positions is identical, and the size of multiple second stator slot positions is identical, and described in two First stator slot position is symmetrically distributed in the two sides of multiple second stator slot positions, and the stator punching is made to form symmetrical structure.
5. stator punching according to any one of claim 1 to 4, which is characterized in that further include:
Stitching section and auxiliary section are separately positioned on the both ends of the yoke portion along circumferential direction, for respectively with it is adjacent described in The auxiliary section and the stitching section on stator punching match.
6. stator punching according to claim 5, which is characterized in that
The stitching section includes protrusion and/or groove, and the auxiliary section includes groove and/or protrusion, the protrusion and described recessed The shape of slot is semicircle.
7. stator punching according to any one of claim 1 to 4, which is characterized in that
The stator punching further include: two buckling parts are arranged in the outer peripheral both ends of the yoke portion radially, and to The lateral direction in the yoke portion is protruded, for being interlocked with the buckling parts on the adjacent stator punching respectively to be formed Fixed structure for being connected with connector, to connect the adjacent stator punching;And/or
The stator punching is integrally fan-shaped;And/or
Multiple teeth portion limit circular arc along the inward flange of the radial direction in the yoke portion, and the radian of the circular arc is 180 °/ N, wherein the n is the positive integer more than or equal to 2.
8. stator punching according to claim 7, which is characterized in that
When the stator punching further includes two buckling parts, the buckling parts be equipped with for matched with the connector with Accommodate the limiting groove of a part of the connector.
9. a kind of stator core characterized by comprising
Multiple such as stator punching described in any item of the claim 1 to 8, multiple stator punchings are superimposed to form the stator Iron core.
10. a kind of field frame assembly characterized by comprising
Multiple stator cores as claimed in claim 9;
Multiple Insulating frames are respectively sleeved on multiple stator cores, form multiple stator modules, and multiple stators Module is mutually spliced to form ring structure;With
Multiple windings are wound around respectively on multiple stator modules.
11. a kind of motor characterized by comprising
Field frame assembly as claimed in claim 10;With
The inside of the field frame assembly is arranged in rotor, matches with the field frame assembly.
CN201821421643.3U 2018-08-31 2018-08-31 Stator punching, stator core, field frame assembly and motor Active CN208608794U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821421643.3U CN208608794U (en) 2018-08-31 2018-08-31 Stator punching, stator core, field frame assembly and motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821421643.3U CN208608794U (en) 2018-08-31 2018-08-31 Stator punching, stator core, field frame assembly and motor

Publications (1)

Publication Number Publication Date
CN208608794U true CN208608794U (en) 2019-03-15

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Application Number Title Priority Date Filing Date
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Country Link
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