CN208607761U - One kind being used for industrial laser indication device - Google Patents
One kind being used for industrial laser indication device Download PDFInfo
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- CN208607761U CN208607761U CN201821238193.4U CN201821238193U CN208607761U CN 208607761 U CN208607761 U CN 208607761U CN 201821238193 U CN201821238193 U CN 201821238193U CN 208607761 U CN208607761 U CN 208607761U
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- indication device
- laser
- data processing
- processing equipment
- steering engine
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Abstract
The utility model devises a kind of for industrial laser indication device, including data processing equipment and instruction system, the processing that data processing equipment is used for image data, controls data and designation date；Instruction system includes controller, steering engine, laser light source and camera, laser indication device is after calibrating process, when camera takes the preset failure for needing to alarm, pass through the image procossing of data processing equipment, digital command is issued to controller, controller controls steering engine rotation angle degree, drives laser light source rotation, laser facula is instructed in corresponding failure position.The utility model has the advantage of utilize machine vision and automation equipment, industrial indicating fault operation can be carried out in real time, and easy for installation, pointing accuracy is high, therefore failure detector efficiency is significantly improved, effectively shortens the time of delaying work as caused by mechanical disorder.
Description
Technical field
The utility model relates to a kind of laser indication devices, especially a kind of to be used for industrial laser indication device.
Background technique
With the development of science and technology, industrial production increasingly emphasizes the automation of equipment, semi-automatic or full-automatic
In the flow line production of change, when encountering special circumstances, need to indicate system alert operator or related self-checking equipment, and then solve
Certainly problem.
A part of production line is not set in production line usually because of the technical reasons such as the degree of automation in the prior art
Instruction system is set, but manually carries out screening searching by operator, there are human cost height, result stability for such method not
The problems such as enough；It is only to accomplish bright light instruction or buzzer warning instruction though another part production line is equipped with indicating equipment, it can not
Accurately abort situation is pointed out, for large scale equipment, it is still necessary to which artificial screening or related self-checking equipment check again for, therefore deposit
It in the duplication of labour, checks the problems such as low efficiency, causes troubleshooting not prompt enough.
To solve problems of the prior art, the utility model devises a kind of for industrial laser designation
Device, including data processing equipment and instruction system, data processing equipment is for image data, control data and designation date
Processing；Instruction system includes controller, steering engine, laser light source and camera, preset needs to report when camera takes
When alert failure, by the image procossing of data processing equipment, digital command is issued to controller, controller controls steering engine rotation
Angle drives laser light source rotation, laser facula is instructed in corresponding failure position.
The utility model has the advantage of machine vision and automation equipment is utilized, can carry out in real time industrial
Indicating fault operation, easy for installation, pointing accuracy is high, therefore significantly improves failure detector efficiency, effectively shorten by
It delays work caused by mechanical disorder the time.
Utility model content
The purpose of this utility model is: providing one kind for industrial laser indication device, is capable of real-time online
The mechanical disorder on production line is detected, and is accurately indicated.
The technical solution of the utility model is: devising a kind of for industrial laser indication device, including data
Processing unit and instruction system, data processing of the data processing equipment for image data, control data and instruction；Instruction system
Including controller, steering engine, laser light source and camera；The operating process of this device is divided into calibration process and instruction process, in school
In quasi- process, data processing equipment issues digital command, controls the angle that steering engine adjusts laser light source by controller, obtains one
The angle-data of series, during adjusting different angle, camera shoots laser designation hot spot, and will shoot institute
The image data obtained is transferred to data processing equipment, carries out laser facula feature extraction in the data processing apparatus, analyzes rudder
The corresponding relationship of the position of machine angle and laser facula in camera visual field, to establish angle-position look-up table (Lookup
Table, LUT), the meaning for establishing look-up table is the array calculated when being replaced and run with simple inquiry operation or incidence number
The such data structure of group, it is often more many fastly than complicated calculating speed due to extracting numerical value from memory, so such
To speed promotion be it is significant, be conducive to the online real-time use of this device.
In instruction process, when camera takes the preset failure for needing to alarm, set by data processing
Standby image procossing, fault detection program find steering engine angle corresponding to flaw location from look-up table (LUT), issue number
It instructs to controller, controller controls steering engine rotation angle degree, drives laser light source to rotate to respective angles, laser facula is indicated
In corresponding failure position；
The laser facula can cooperate the needs of industrial practice, be designed according to the actual situation, including but
It is not limited to circle, linear type, cross etc..
Compared with prior art, the technical program have the advantages that the advantage is that utilize machine vision with from
Dynamic makeup is set, and can carry out industrial indicating fault operation in real time, easy for installation, and pointing accuracy is high, therefore significant
Failure detector efficiency is improved, the time of delaying work as caused by mechanical disorder is effectively shortened.
Detailed description of the invention
Fig. 1 is the utility model laser indication device perspective view；
Fig. 2 is the utility model laser indication device top view；
Fig. 3 is the utility model laser indication device laser designator and steering engine partial enlarged view；
Fig. 4 is the utility model laser indication device laser designator rotation figure；
Fig. 5 is that the utility model laser indication device calibrates flow chart；
Fig. 6 is that the utility model laser indication device indicates flow chart；
Wherein, 1 is camera, and 2 be laser designator, and 3 be steering engine, and 4 be device mounting bracket, and 5 go out for laser designator
Unthreaded hole, 6 be laser designator connection line.
Specific embodiment
As described in the background art, production line fault detection alarm in the prior art mostly uses artificial observation method, or
It is that low efficiency, troubleshooting there are human cost height, are checked not using the equipment of only bright light instruction or buzzer warning instruction
The problems such as enough timely.
It is devised in the utility model a kind of for industrial laser indication device, including data processing dress
Set with instruction system, it is understandable to enable the above structure of the utility model, feature and advantage to become apparent, with reference to the accompanying drawing
Specific embodiment of the utility model is described in detail.
Specific embodiment one
As the improvement of people's living standards, the requirement to quality of textile products is also higher and higher, manufactures and produce in textile
During, it can just continue to produce after shutdown adjustment is needed when cloth cover encounters flaw.People is generallyd use in the prior art
Work checks that textile flaw simultaneously shuts down arrangement, or detects that bright light or buzzer warning mention after cloth cover flaw by other means
Show that operator operates, but since flaw is smaller relative to cloth cover area, operator is being connected to bright light or buzzer mentions
There is still a need for the position for manually reaffirming flaw after showing, thus it is time-consuming and laborious.By using the present invention program's in the present embodiment
Laser indication device can carry out industrial indicating fault operation in real time, easy for installation, and pointing accuracy is high, therefore significant
Improve textile production efficiency.
Specifically used principle and process are as follows: Fig. 1 is the utility model laser indication device perspective view, and Fig. 2 is this
Utility model scheme laser indication device top view, Fig. 3 are the utility model laser indication device laser designator and rudder
Machine partial enlarged view, Fig. 4 are the utility model laser indication device laser designator rotation figure, wherein 1 is camera, 2
It is steering engine for laser designator, 3,4 be device mounting bracket, and 5 be laser designator light hole, and 6 be laser designator connecting line
Road.
Laser indication device in the present invention program, including data processing equipment and instruction system, data processing equipment are used
In the data processing of image data, control data and instruction；Instruction system includes controller, steering engine, laser light source and camera,
Controller is mountable in data processing equipment one end；The operating process of this device is divided into calibration process and instruction process, is calibrating
In process, if Fig. 5 is that the utility model laser indication device calibrates flow chart；Number is issued by data processing equipment (501)
Word instruction obtains a series of angle number by the angle of controller (502) control steering engine (503) adjustment laser light source (504)
According to during adjusting different angle, camera (505) claps the textile cloth cover for showing laser designation hot spot
It takes the photograph, and resulting image data will be shot and be transferred to data processing equipment, carry out textile cloth cover in the data processing apparatus and swash
Light beam pattern extracts, and the corresponding relationship of the position of steering engine angle and laser facula in camera visual field is analyzed, to build
Vertical angle-position look-up table (Lookup Table, LUT), the meaning for establishing look-up table are to be replaced with simple inquiry operation
Data structure as the array or Associate array calculated when operation, due to extracting numerical value from memory often than complicated
Calculating speed is many fastly, thus obtain in this way speed promotion be it is significant, be conducive to the online real-time use of this device.
In instruction process, if Fig. 6 is that the utility model laser indication device indicates flow chart；Work as camera
(601) when taking textile flaw, by the image procossing of data processing equipment (602), fault detection program is from look-up table
(LUT) steering engine angle corresponding to flaw location is found in, digital command is issued and gives controller (603), and controller controls steering engine
(604) angle is rotated, drives laser light source (605) to rotate to respective angles, laser facula is instructed in the position for flaw occur；
The laser facula can cooperate the needs of industrial practice, be designed according to the actual situation, including but not limited to round
Shape, linear type, cross etc..
Specific embodiment two
In industrial practice, this laser indication device can also be installed on production, on detection device, realize product matter
Amount monitors and prompt facility, will be described in detail in the present embodiment laser indication device being installed on capsule filling machine or capsule capping
Machine, to realize the real-time monitoring to capsule quality.Frequently with intermittent running, hole disc type is filled out for capsule filling machine or capsule capping machine
It fills, therefore this laser indication device is integrated in capsule filling machine or capsule capping machine, using the method for machine vision, when certain
Some capsule in one porose disc occurs filling or when fitting problem, can fast, accurately be indicated it, in order to artificial or
Mechanical arm takes further operation.
Specifically used principle and process are as follows: Fig. 1 is the utility model laser indication device perspective view, and Fig. 2 is this
Utility model scheme laser indication device top view, Fig. 3 are the utility model laser indication device laser designator and rudder
Machine partial enlarged view, Fig. 4 are the utility model laser indication device laser designator rotation figure, wherein 1 is camera, 2
It is twin shaft steering engine for laser designator, 3,4 be device mounting bracket, and 5 be laser designator light hole, and 6 connect for laser designator
Link.
The present apparatus includes data processing equipment and instruction system, and data processing equipment is responsible for controlling the data of data and instruction
Processing；Instruction system includes controller, twin shaft steering engine, laser light source and camera；The operating process of this device is divided into calibration stream
Journey and instruction process, in calibration process, if Fig. 5 is that the utility model laser indication device calibrates flow chart；At data
Reason equipment (501) issues digital command, passes through the angle of controller (502) control twin shaft steering engine (503) adjustment laser light source (504)
Degree, obtains X, a series of angle-data in Y direction, and during adjusting different angle, camera (505) is to there is laser
It indicates that the capsule porose disc of hot spot is shot, and resulting image data will be shot and be transferred to data processing equipment, at data
It manages and carries out laser facula feature extraction in equipment, analyze the position of twin shaft steering engine angle and laser facula in camera visual field
Corresponding relationship, to establish angle-position look-up table (Lookup Table, LUT).
In instruction process, if Fig. 6 is that the utility model laser indication device indicates flow chart；Work as camera
(601) when taking filling or the underproof capsule of fitting, pass through the image procossing of data processing equipment (602), fault detection
Program finds steering engine angle corresponding to the position of this unqualified capsule from look-up table (LUT), issues digital command to control
Device (603), controller control twin shaft steering engine (604) and rotate angle, drive laser light source (605) to rotate to respective angles, will swash
Light hot spot is instructed in the position of this unqualified capsule；The laser facula can cooperate the needs of industrial practice, according to
Actual conditions are designed, including but not limited to circle, linear type, cross etc..
The above, only specific embodiment of the present invention.The protection scope of the utility model is not limited thereto,
Anyone skilled in the art within the technical scope disclosed by the utility model, the variation that can readily occur in or replaces
It changes, should be covered within the scope of the utility model.Therefore, the protection scope of the utility model should be with claim
Subject to the protection scope defined.
Claims (5)
1. one kind is used for industrial laser indication device, which is characterized in that including data processing equipment and instruction system:
Processing of the data processing equipment for image data, control data and designation date；
Instruction system is for completing instruction operation, including controller, steering engine, laser light source and camera.
2. according to claim 1 a kind of for industrial laser indication device, which is characterized in that the controller
The instruction that the data processing equipment issues is received, the rotation angle of the steering engine is controlled.
3. according to claim 1 a kind of for industrial laser indication device, which is characterized in that the steering engine can
Uniaxially or biaxially to carry out angular adjustment.
4. according to claim 1 a kind of for industrial laser indication device, which is characterized in that the laser light
The output facula in source can be designed according to the actual situation, including but not limited to circle, linear type, cross etc..
5. according to claim 1 a kind of for industrial laser indication device, which is characterized in that the camera
Textile images data are shot, and described image data are transferred to data processing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821238193.4U CN208607761U (en) | 2018-08-02 | 2018-08-02 | One kind being used for industrial laser indication device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821238193.4U CN208607761U (en) | 2018-08-02 | 2018-08-02 | One kind being used for industrial laser indication device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208607761U true CN208607761U (en) | 2019-03-15 |
Family
ID=65670256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821238193.4U Expired - Fee Related CN208607761U (en) | 2018-08-02 | 2018-08-02 | One kind being used for industrial laser indication device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208607761U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117312040A (en) * | 2023-11-08 | 2023-12-29 | 之江实验室 | Remote self-service maintenance method and device for equipment, storage medium and equipment |
-
2018
- 2018-08-02 CN CN201821238193.4U patent/CN208607761U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117312040A (en) * | 2023-11-08 | 2023-12-29 | 之江实验室 | Remote self-service maintenance method and device for equipment, storage medium and equipment |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190315 Termination date: 20200802 |