CN208602848U - A kind of automatic bag-breaking cast hopper for rubber production - Google Patents
A kind of automatic bag-breaking cast hopper for rubber production Download PDFInfo
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- CN208602848U CN208602848U CN201821228354.1U CN201821228354U CN208602848U CN 208602848 U CN208602848 U CN 208602848U CN 201821228354 U CN201821228354 U CN 201821228354U CN 208602848 U CN208602848 U CN 208602848U
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- hydraulic telescopic
- telescopic rod
- funnel
- infrared
- rectangular funnel
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Abstract
The utility model discloses a kind of automatic bag-breaking cast hoppers for rubber production of technical field of rubber production, including rectangular funnel, the bottom of the rectangular funnel is connected with trapezoidal funnel, the left and right sides of the rectangular funnel is plugged with hydraulic telescopic rod, the lateral wall of rectangular funnel is run through in the inner end of two hydraulic telescopic rods, two hydraulic telescopic rods are mutually mounted on cutter depending on face, the utility model positions the bag that feeds intake by red dangerous rangefinder, controlling hydraulic telescopic rod by PLC controller drives cutter to be positioned, broken bag is carried out to the bag that feeds intake using cutter, the bag that feeds intake can conveniently be cut, it is easy to operate, and the dust raised in the rectangle hopper of upper part is retracted in the trapezoidal hopper of lower part by mateiral pump, effectively prevent the appearance of dust raising phenomenon, member is ensured The health of work, and prevent and a possibility that dust explosion occur.
Description
Technical field
The utility model relates to technical field of rubber production, specially a kind of automatic bag-breaking for rubber production feeds intake
Bucket.
Background technique
It needs to feed intake to raw material during rubber production, is mostly to be fed intake using packed, by manually passing through cast hopper
Material is put into corresponding equipment.Operator promotes sacked material to certain altitude from Material Staging Area by lifting device and transports
Right above to cast hopper, certain height is then dropped to, pocket bottom is scratched by scissors or sharp weapon, material is allowed to fall into
Cast hopper, existing this feeding mode are not easy to the manipulation of employee, and have some potential safety problems, when feeding intake, material into
Dust raising phenomenon can be generated by entering into hopper, and the dust flown upward has seriously affected the health of employee, and it is possible to cause powder
Dust explosion.
Utility model content
The purpose of this utility model is to provide a kind of automatic bag-breaking cast hoppers for rubber production, to solve above-mentioned back
The existing this feeding mode proposed in scape technology is not easy to the manipulation of employee, and has some potential safety problems, when feeding intake,
Material, which enters, can generate dust raising phenomenon in hopper, the dust flown upward has seriously affected the health of employee, and it is possible to
The problem of causing dust explosion.
To achieve the above object, the utility model provides the following technical solutions: a kind of automatic bag-breaking for rubber production
Cast hopper, including rectangular funnel, the bottom of the rectangular funnel are connected with trapezoidal funnel, and the left and right sides of the rectangular funnel is equal
It is plugged with hydraulic telescopic rod, the lateral wall of rectangular funnel is run through in the inner end of two hydraulic telescopic rods, and two described hydraulic
Telescopic rod is mutually mounted on cutter depending on face, and the rear end of the rectangular funnel is plugged with suction pipeline, the trapezoidal funnel
Rear end is plugged with feed pipe, is plugged with the first infrared probe and second infrared at left and right sides of the rectangular funnel inner cavity respectively
Line probe, first infrared probe and the second infrared probe are in the upper end of cutter, the bottom of the suction pipeline
It is connected with mateiral pump, the bottom of the mateiral pump and the top of feed pipe connect, and the front surface of the rectangular funnel is equipped with
The inner cavity left side of control cabinet, the control cabinet is connected with the first infrared ambulator, the second infrared distance measuring in turn from top to bottom
Instrument and receiving module, the inner cavity right side of the control cabinet are connected with central processing unit, output module and PLC control in turn from top to bottom
Device processed, the front surface of the control cabinet are equipped with relay, and first infrared probe is surveyed by conducting wire and the first infrared ray
Distance meter connection, second infrared probe are connect by conducting wire with the second infrared ambulator, first infrared distance measuring
Instrument and the second infrared ambulator pass through conducting wire and connect with receiving module, and the output end of the receiving module is by conducting wire in
The input terminal of central processor connects, and the output end of the central processing unit is connected by the input terminal of conducting wire and output module, institute
It states output module to connect by conducting wire with PLC controller, the PLC controller is connect by conducting wire with relay, the relay
Device is connect by conducting wire with hydraulic telescopic rod.
Preferably, the left and right sides of the rectangular funnel offers and hydraulic telescopic rod phase with the junction of hydraulic telescopic rod
Matched through-hole, hydraulic telescopic rod are plugged in through-hole, and the outer wall of hydraulic telescopic rod is equidistantly opened up there are four sliding slot, rectangular funnel
On through-hole position corresponding with the groove in hydraulic telescopic rod be connected with the cunning to match with the sliding slot in hydraulic telescopic rod
Block, the sliding block in rectangular funnel are plugged in the sliding slot in hydraulic telescopic rod.
Preferably, the contact surface of the rectangular funnel and suction pipeline and feed pipe offers and suction pipeline and charging
The inner cavity of the through slot that pipeline matches, the through slot in rectangular funnel is inlaid with sealing ring, and suction pipeline and feed pipe are plugged on
In the sealing ring in through slot in rectangular funnel.
Preferably, the hydraulic telescopic rod mutually offers thread groove, the company of cutter and hydraulic telescopic rod depending on face middle-end
The place of connecing position corresponding with the thread groove in hydraulic telescopic rod is welded with bolt, and cutter are mounted on hydraulically extensible by bolt
On bar.
Preferably, the outer wall of first infrared probe and the second infrared probe offers external screw thread, rectangular funnel
Inner cavity and the first infrared probe and the second infrared probe junction open up it is fluted, the inner sidewall of groove offer with
The internal screw thread that external screw thread on first infrared probe and the second infrared probe matches, the first infrared probe and second red
Outside line probe is connected through a screw thread on the inner wall for being mounted on rectangular funnel.
Compared with prior art, the utility model has the beneficial effects that the utility model is by infrared ambulator to throwing
Material bag is positioned, and controls hydraulic telescopic rod by PLC controller and cutter is driven to be positioned, using cutter to the bag that feeds intake
Broken bag is carried out, the bag that feeds intake can be conveniently cut, it is easy to operate, and will be in the rectangle hopper of upper part by mateiral pump
The dust raised is retracted in the trapezoidal hopper of lower part, effectively prevents the appearance of dust raising phenomenon, has ensured the body of employee
Body health, and prevent and a possibility that dust explosion occur.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model；
Fig. 2 is the utility model left view cross-sectional view；
Fig. 3 is the utility model control cabinet cross-sectional view.
In figure: 1 rectangular funnel, 2 trapezoidal funnels, 3 hydraulic telescopic rods, 4 cutter, 5 suction pipelines, 6 feed pipes, 7
It is one infrared probe, 8 second infrared probes, 9 mateiral pumps, 10 control cabinets, 11 first infrared ambulators, 12 second infrared
Line rangefinder, 13 receiving modules, 14 central processing units, 15 output modules, 16 PLC controllers, 17 relays.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Please refer to Fig. 1-3, the utility model provides a kind of technical solution: a kind of automatic bag-breaking for rubber production feeds intake
Bucket, including rectangular funnel 1, the bottom of rectangular funnel 1 are connected with trapezoidal funnel 2, and the left and right sides of rectangular funnel 1 is plugged with liquid
Telescopic rod 3 is pressed, the lateral wall of rectangular funnel 1, the mutually view of two hydraulic telescopic rods 3 are run through in the inner end of two hydraulic telescopic rods 3
Face is mounted on cutter 4, and the movement of cutter 4 is driven by hydraulic telescopic rod 3, can determine two according to bag size that feeds intake
The distance between cutter 4 can guarantee effective cutting to the bag that feeds intake, and the rear end of rectangular funnel 1 is plugged with suction pipeline 5,
The rear end of trapezoidal funnel 2 is plugged with feed pipe 6, is plugged with the first infrared probe 7 respectively at left and right sides of 1 inner cavity of rectangular funnel
With the second infrared probe 8, the first infrared probe 7 and the second infrared probe 8 issue infrared ray, pass through infrared detection
Feed intake the position of bag, drives 4 running fix of cutter with this assisting hydraulic pressure telescopic rod 3, ensures cutter 4 to the effective of the bag that feeds intake
Cutting, in the upper end of cutter 4, the bottom of suction pipeline 5 is connected with for the first infrared probe 7 and the second infrared probe 8
The bottom of mateiral pump 9, mateiral pump 9 is connect with the top of feed pipe 6, when mateiral pump 9 puts into material in rectangular funnel 1
The dust that material raises is discharged in 2 by 5 extractions using 6, effectively prevents the appearance of dust raising phenomenon, it is quick-fried to reduce dust
A possibility that fried, the front surface of rectangular funnel 1 are equipped with control cabinet 10, are sequentially connected from top to bottom on the left of the inner cavity of control cabinet 10
There are the first infrared ambulator 11, the second infrared ambulator 12 and receiving module 13, the model WRM- of receiving module 13
400, the inner cavity right side of control cabinet 10 is connected with central processing unit 14, output module 15 and PLC controller 16 in turn from top to bottom,
The model AMD-RYZEN-5-2400G of central processing unit 14, the model WSM-400L of output module 15, PLC controller 16
Model PLC-S7-200-CPU224XP, the front surface of control cabinet 10 is equipped with relay 17, and the first infrared probe 7 is logical
It crosses conducting wire to connect with the first infrared ambulator 11, the second infrared probe 8 is connected by conducting wire and the second infrared ambulator 12
It connects, 11 He of the first infrared ambulator is passed to by the signal that the first infrared probe 7 and the second infrared probe 8 detect
Second infrared ambulator 12, the first infrared ambulator 11 and the second infrared ambulator 12 pass through conducting wire and receiving module
Signal is passed to receiving module 13, receiving module by 13 connections, the first infrared ambulator 11 and the second infrared ambulator 12
13 output end is connect by conducting wire with the input terminal of central processing unit 14, and receiving module 13 converts electrical signals to digital signal
Central processing unit 14 is passed to, central processing unit 14 calculates cutter 4 by logical operation and needs mobile distance, so as to energy
Enough effective auxiliary cutter 4 are accurately positioned, and the output end of central processing unit 14 is defeated by conducting wire and output module 15
Enter end connection, the result calculated is passed to output module 15 by signal by central processing unit 14, and output module 15 is by leading
Line is connect with PLC controller 16, and the signal that central processing unit 14 passes over is converted to electric signal and passed to by output module 15
PLC controller 16, PLC controller 16 are connect by conducting wire with relay 17, and PLC controller 16 controls relay after receiving signal
Device 17 starts, and relay 17 is connect by conducting wire with hydraulic telescopic rod 3, and after relay 17 starts, electric current is passed by relay 17
It is delivered in hydraulic telescopic rod 3, hydraulic telescopic rod 3, which is powered to starting, drives cutter 4 to move inward, and hydraulic telescopic rod 3 is according to center
The calculated shift length of processor 14 drives cutter 4 mobile.
Wherein, the left and right sides of rectangular funnel 1 and the junction of hydraulic telescopic rod 3 offer and 3 phase of hydraulic telescopic rod
The through-hole matched, hydraulic telescopic rod 3 are plugged in through-hole, and the outer wall of hydraulic telescopic rod 3 is equidistantly opened up there are four sliding slot, rectangular funnel
Through-hole position corresponding with the groove in hydraulic telescopic rod 3 on 1 is connected with to match with the sliding slot in hydraulic telescopic rod 3
Sliding block, the sliding block in rectangular funnel 1 are plugged in the sliding slot in hydraulic telescopic rod 3, facilitate liquid by the cooperation of sliding block and sliding slot
Press the contact surface of the activity of telescopic rod 3, rectangular funnel 1 and trapezoidal funnel 2 and suction pipeline 5 and feed pipe 6 offer with
The inner cavity of the through slot that suction pipeline 5 and feed pipe 6 match, rectangular funnel 1 and the through slot on trapezoidal funnel 2 is inlaid with close
Seal, suction pipeline 5 and feed pipe 6 are plugged on respectively in the sealing ring in the through slot in rectangular funnel 1 and trapezoidal funnel 2,
Suction pipeline 5 and feed pipe 6 and rectangular funnel 1 have been filled up by sealing ring and the gap between trapezoidal funnel 2, placement are raised
Dirt is leaked from gap, and hydraulic telescopic rod 3 mutually offers thread groove, the connection of cutter 4 and hydraulic telescopic rod 3 depending on face middle-end
Locate position corresponding with the thread groove in hydraulic telescopic rod 3 and be welded with bolt, cutter 4 are mounted on hydraulically extensible by bolt
On bar 3, facilitate the dismounting of cutter 4, convenient for the maintenance in later period, the first infrared probe 7 and the second infrared probe 8
Outer wall offers external screw thread, and the inner cavity of rectangular funnel 1 and the junction of the first infrared probe 7 and the second infrared probe 8 are opened
Equipped with groove, the inner sidewall of groove is offered to match with the external screw thread on the first infrared probe 7 and the second infrared probe 8
Internal screw thread, the first infrared probe 7 and the second infrared probe 8 are connected through a screw thread the inner wall for being mounted on rectangular funnel 1
On, convenient for the dismounting to the first infrared probe 7 and the second infrared probe 8, maintenance is facilitated to replace.
Working principle: the utility model is connect by conducting wire with supply network, and the bag that will feed intake is sling and transports rectangle leakage
The top of bucket 1, will feed intake the inner cavity for dropping to rectangular funnel 1 of bag slowly, the first infrared probe 7 and the second infrared probe 8
Infrared ray is issued, determines the position of the inner cavity in rectangular funnel 1 for the bag that feeds intake, and signal is passed into the first infrared ambulator
11 and second infrared ambulator 12, signal is passed to reception by the first infrared ambulator 11 and the second infrared ambulator 12
Signal is passed to central processing unit 14 by module 13, receiving module 13, after the logical operation of central processing unit 14, centre
Signal is passed to output module 15 by reason device 14, and signal is passed to PLC controller 16 by output module 15, and PLC controller 16 is controlled
Relay 17 processed starts, and relay 17, which is powered, to be started, and electric current is transmitted in hydraulic telescopic rod 3 by relay 17, and two hydraulic
Telescopic rod 3 drives two cutter 4 to move towards, and 4 moving distance of cutter is the calculated distance of central processing unit 14, feeds intake
When cutter 4 are passed through in the bottom of bag, cut open by cutter 4, the material in the bag that feeds intake is opened with what is cut open by cutter 4
Mouth is freely scattering into rectangular funnel 1, is flowed in trapezoidal funnel 2 by rectangular funnel 1, is flowed out by trapezoidal funnel 2, is thrown
It will appear dust raising phenomenon in material dropping process in material bag, start mateiral pump 9, mateiral pump 9 passes through suction pipeline 5 for rectangle
Fugitive dust in funnel 1 is extracted into feed pipe 6, is entered in trapezoidal funnel 2 by feed pipe 6, is flowed by trapezoidal funnel 2
Out, dust raising phenomenon when effectively can carry out broken bag to the bag that feeds intake and material can be prevented to fall, effectively reduces powder
A possibility that dust explosion.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (5)
1. a kind of automatic bag-breaking cast hopper for rubber production, including rectangular funnel (1), it is characterised in that: the rectangle leakage
The bottom of bucket (1) is connected with trapezoidal funnel (2), and the left and right sides of the rectangular funnel (1) is plugged with hydraulic telescopic rod (3),
The lateral wall of rectangular funnel (1) is run through in the inner end of two hydraulic telescopic rods (3), two hydraulic telescopic rods (3)
Phase is mounted on cutter (4) depending on face, and the rear end of the rectangular funnel (1) is plugged with suction pipeline (5), the trapezoidal funnel
(2) rear end is plugged with feed pipe (6), is plugged with the spy of the first infrared ray at left and right sides of rectangular funnel (1) inner cavity respectively
Head (7) and the second infrared probe (8), first infrared probe (7) and the second infrared probe (8) are in cutter
(4) bottom of upper end, the suction pipeline (5) is connected with mateiral pump (9), the bottom of the mateiral pump (9) and feed pipe
(6) top connection, the front surface of the rectangular funnel (1) are equipped with control cabinet (10), and the inner cavity of the control cabinet (10) is left
Side is connected with the first infrared ambulator (11), the second infrared ambulator (12) and receiving module (13) in turn from top to bottom,
It is connected with central processing unit (14), output module (15) and PLC control on the right side of the inner cavity of the control cabinet (10) in turn from top to bottom
The front surface of device (16) processed, the control cabinet (10) is equipped with relay (17), and first infrared probe (7) passes through conducting wire
It is connect with the first infrared ambulator (11), second infrared probe (8) passes through conducting wire and the second infrared ambulator
(12) it connects, first infrared ambulator (11) and the second infrared ambulator (12) pass through conducting wire and receiving module
(13) connect, the output end of the receiving module (13) is connect by conducting wire with the input terminal of central processing unit (14), it is described in
The output end of central processor (14) is connect by conducting wire with the input terminal of output module (15), and the output module (15) is by leading
Line is connect with PLC controller (16), and the PLC controller (16) is connect by conducting wire with relay (17), the relay
(17) it is connect by conducting wire with hydraulic telescopic rod (3).
2. a kind of automatic bag-breaking cast hopper for rubber production according to claim 1, it is characterised in that: the rectangle
The left and right sides of funnel (1) and the junction of hydraulic telescopic rod (3) offer the through-hole to match with hydraulic telescopic rod (3), liquid
Pressure telescopic rod (3) is plugged in through-hole, and the outer wall of hydraulic telescopic rod (3) is equidistantly opened up there are four sliding slot, in rectangular funnel (1)
Through-hole position corresponding with the groove on hydraulic telescopic rod (3) is connected with to match with the sliding slot on hydraulic telescopic rod (3)
Sliding block, the sliding block in rectangular funnel (1) are plugged in the sliding slot on hydraulic telescopic rod (3).
3. a kind of automatic bag-breaking cast hopper for rubber production according to claim 1, it is characterised in that: the rectangle
The contact surface of funnel (1) and suction pipeline (5) and feed pipe (6) offers and suction pipeline (5) and feed pipe (6) phase
The inner cavity of the through slot matched, the through slot in rectangular funnel (1) is inlaid with sealing ring, and suction pipeline (5) and feed pipe (6) are plugged on
In the sealing ring in through slot in rectangular funnel (1).
4. a kind of automatic bag-breaking cast hopper for rubber production according to claim 1, it is characterised in that: described hydraulic
Telescopic rod (3) mutually offers thread groove, the junction and hydraulically extensible of cutter (4) and hydraulic telescopic rod (3) depending on face middle-end
The corresponding position of thread groove on bar (3) is welded with bolt, and cutter (4) are mounted on hydraulic telescopic rod (3) by bolt.
5. a kind of automatic bag-breaking cast hopper for rubber production according to claim 1, it is characterised in that: described first
The outer wall of infrared probe (7) and the second infrared probe (8) offers external screw thread, the inner cavity of rectangular funnel (1) and first red
The junction of outside line probe (7) and the second infrared probe (8) open up it is fluted, the inner sidewall of groove offer with it is first infrared
The internal screw thread that external screw thread on line probe (7) and the second infrared probe (8) matches, the first infrared probe (7) and second
Infrared probe (8) is connected through a screw thread on the inner wall for being mounted on rectangular funnel (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821228354.1U CN208602848U (en) | 2018-08-01 | 2018-08-01 | A kind of automatic bag-breaking cast hopper for rubber production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821228354.1U CN208602848U (en) | 2018-08-01 | 2018-08-01 | A kind of automatic bag-breaking cast hopper for rubber production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208602848U true CN208602848U (en) | 2019-03-15 |
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ID=65670439
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821228354.1U Active CN208602848U (en) | 2018-08-01 | 2018-08-01 | A kind of automatic bag-breaking cast hopper for rubber production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208602848U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI705029B (en) * | 2019-05-28 | 2020-09-21 | 義鎧科技股份有限公司 | Powder bag input tower |
-
2018
- 2018-08-01 CN CN201821228354.1U patent/CN208602848U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TWI705029B (en) * | 2019-05-28 | 2020-09-21 | 義鎧科技股份有限公司 | Powder bag input tower |
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