CN208585968U - A kind of crane remote control early warning system and crane - Google Patents

A kind of crane remote control early warning system and crane Download PDF

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Publication number
CN208585968U
CN208585968U CN201821348951.8U CN201821348951U CN208585968U CN 208585968 U CN208585968 U CN 208585968U CN 201821348951 U CN201821348951 U CN 201821348951U CN 208585968 U CN208585968 U CN 208585968U
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CN
China
Prior art keywords
contactor
early warning
normally opened
crane
sound module
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Expired - Fee Related
Application number
CN201821348951.8U
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Chinese (zh)
Inventor
刘陆亚
王晓统
王玉海
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Yongcheng Coal and Electricity Holding Group Co Ltd
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Yongcheng Coal and Electricity Holding Group Co Ltd
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Priority to CN201821348951.8U priority Critical patent/CN208585968U/en
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Publication of CN208585968U publication Critical patent/CN208585968U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of crane remote control early warning system, which includes sound module, time relay KT, remote controler, power supply;Sound module is concatenated with the normally opened contact K1 phase in remote controler, and the start and stop of sound module are realized by the on-off of normally opened contact K1;Branch after delay break contact KT-1 in time relay KT is concatenated with the normally opened contact I of multiple contactors is concatenated with normally opened contact K1 phase;Coil one end of time relay KT is connected with power supply, and the coil other end of time relay KT is connected in the route between the normally opened contact I of multiple contactors and delay break contact KT-1;When starting lifting, each contactor movement is closed multiple normally opened contacts, time relay KT work once electrified, while sound module is alarmed, but because go here and there the delay break contact KT-1 in sound module circuit because the time relay obtains it is electric due to be delayed after disconnect so that sound module power loss stop alarm.The utility model ensures the safe and efficient progress of the handling of machine maintenance plant, service work.

Description

A kind of crane remote control early warning system and crane
Technical field
The utility model relates to crane ancillary equipments, and in particular to a kind of crane remote control prior-warning device.
Background technique
More of the existing lifting equipment of our factory, respectively 5T crane are respectively that electric single-beam formula crane and gantry frame type rise Heavy-duty machine, however, electric bell source of early warning is not installed when this several minor crane design installations, during practical hoisting operation It has the disadvantage that
1, it not can be effectively carried out whistle in the process with hoisting operation before crane starting to warn, the neighbouring personnel in operation area are not Early warning can be obtained in time, and there are security risks;
2, the ground place that lifting equipment has not met heavy industry operating instruction and safety check section in 2014 issues is operated without early warning The regulation of unsafe acts defining standard;
3, hoisting operations personnel can only send pre-warning signal by way of blowing a whistle, and commanding is also sent with whistle Command signal, two kinds of birdies easily cause maloperation, and operator also wants the moment to pay close attention to operation ring during hoisting operations The insecurity factor in border, may early warning not in time, be unfavorable for safety operation;
4, emergency case or external staff enter operating area, only lean on whistle, cannot obtain timely specific early warning, be easy Initiation accident.
Summary of the invention
Above-mentioned ask has been well solved to meet lifting equipment requirement and mine safety in production needs, the utility model Topic, it is ensured that the handling of machine maintenance plant, service work safe and efficient progress.
The utility model is realized by following technical scheme:
A kind of crane remote control early warning system, the early warning system include sound module, time relay KT, remote controler, Power supply;The sound module is concatenated with the normally opened contact K1 phase in remote controler, realizes sound mould by the on-off of normally opened contact K1 The start and stop of block;After delay break contact KT-1 in the time relay KT is concatenated with the normally opened contact I of multiple contactors Branch is concatenated with normally opened contact K1 phase;Coil one end of the time relay KT is connected with power supply, the line of time relay KT The circle other end is connected in the route between the normally opened contact I of multiple contactors and delay break contact KT-1;Starting to lift by crane When, each contactor movement is closed multiple normally opened contacts, time relay KT work once electrified, while sound module is alarmed, but because String the delay break contact KT-1 in sound module circuit because the time relay obtains it is electric due to be delayed after disconnect so that sound module Power loss stop alarm.
Further, the sound module uses electric bell.
Further, the power supply is control transformer KB, and the primary side side of control transformer KB is connected to 380V main power source In, the secondary side of control transformer KB is connected with early warning system.
Further, the model KB380/36V of the control transformer KB.
Further, the model AT3P-AC36V of the time relay KT.
Further, there are transmitter and receiver in the remote controler, when pressing operation button on remote controler, transmitter emits Signal is to receiver, and recipient makes its internal normally opened contact K1 closure after receiving signal processing, and sound module restores electric at this time, Start jingle bell early warning.
Further, multiple contactors are respectively contactor KM2, contactor KM3, contactor KM4, contactor KM5, contactor KM6, contactor KM7;Wherein, the coil tandem of contactor KM2, contactor KM3 are in the remote control contact of remote controler, contactor KM2, contactor KM3 normally opened contact II be connected with motor M1, to realize the operation up and down of crane;Contactor KM4, contact The coil tandem of device KM5 is in the remote control contact of remote controler, normally opened contact II and the motor M2 phase of contactor KM4, contactor KM5 Even, to realize that the front and back of crane is run;Contactor KM6, contactor KM7 coil tandem in the remote control contact of remote controler In, contactor KM6, contactor KM7 normally opened contact II be connected with motor M3, to realize crane left and right operation.
A kind of crane, including crane above-mentioned remote control early warning system.
The utility model the utility model has the advantages that
1) replace traditional alarm mode: the early warning system by the remote control operation of crane operator, by electric bell and When issue loud pre-warning signal, avoid with cammander issue command signal interfere with each other, cause maloperation.
2) the timely aspect of safety: the early warning system can voluntarily be issued warning signal before equipment starting, in equipment operation, When various hoisting operations movements start, the work of active forewarning circuit carries out jingle bell early warning.Operator operates remote control simultaneously It can issue warning signal whenever and wherever possible, slinging work is enable to carry out safely.When there is other staff to enter operating area, operator Alarm signal is sent by pressing early warning button.It reminds other people to take care in time, quickly avoids, it is ensured that hoisting operation safely may be used By carrying out.
Detailed description of the invention
Fig. 1 is that crane integrally controls connection figure;
Fig. 2 is crane electric control part and early warning system electric control part connection figure;
Fig. 3 is crane early warning system electric control part connection figure.
Specific embodiment
To keep the purposes, technical schemes and advantages of the utility model implementation clearer, below in conjunction with the utility model Attached drawing in embodiment, is further described in more detail the technical scheme in the embodiment of the utility model.In the accompanying drawings, from beginning Same or similar element or element with the same or similar functions are indicated to same or similar label eventually.Described reality Applying example is the utility model a part of the embodiment, instead of all the embodiments.Below with reference to the embodiment of attached drawing description It is exemplary, it is intended to for explaining the utility model, and should not be understood as limiting the present invention.It is practical new based on this Embodiment in type, every other implementation obtained by those of ordinary skill in the art without making creative efforts Example, fall within the protection scope of the utility model.The embodiments of the present invention are described in detail with reference to the accompanying drawing.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of crane remote control early warning system, the early warning system include sound module 1, when Between relay KT, remote controler 2, power supply 3;The sound module 1 is concatenated with the normally opened contact K1 phase in remote controler 2, by normally opened The on-off of contact K1 realizes the start and stop of sound module 1;Delay break contact KT-1 in the time relay KT connects with multiple Branch after the normally opened contact I of tentaculum concatenates is concatenated with normally opened contact K1 phase;Coil one end of the time relay KT and electricity Source is connected, and the coil other end of time relay KT is connected to the normally opened contact I and delay break contact KT-1 of multiple contactors Between route in;When starting lifting, each contactor movement is closed multiple normally opened contacts, and time relay KT obtains electrician Make, while sound module 1 is alarmed, but because of delay break contact KT-1 of the string in 1 circuit of sound module because the time relay obtains Electricity and be delayed after disconnect so that 1 power loss stop alarm of sound module.
The preferred embodiment in above-described embodiment about sound module is given below:
Sound module 1 uses electric bell.Certain sound module 1 is also possible to loudspeaker and buzzer etc..
With continued reference to shown in Fig. 1, Fig. 2, multiple contactors are respectively contactor KM2, contactor KM3, contactor KM4, connect Tentaculum KM5, contactor KM6, contactor KM7;Wherein, contactor KM2, contactor KM3 coil tandem remote controler remote control In contact, contactor KM2, contactor KM3 normally opened contact II be connected with motor M1, pass through control remote controler 2 in switch The operation up and down of SB1, switch SB2 realization crane.
Contactor KM4, contactor KM5 coil tandem in the remote control contact of remote controler, contactor KM4, contactor KM5 Normally opened contact II be connected with motor M2, pass through control remote controler 2 in switch SB3, switch SB4 realization crane front and back fortune Row.
Contactor KM6, contactor KM7 coil tandem in the remote control contact of remote controler, contactor KM6, contactor KM7 Normally opened contact II be connected with motor M3, pass through control remote controler 2 in switch SB5, switch SB6 realize crane control fortune Row.
It should be noted that having transmitter and receiver in the remote controler 2, when pressing operation button on remote controler 2, send out Emitter emits signal to receiver, and recipient makes its internal normally opened contact K1 closure after receiving signal processing, at this time sound module 1 Restore electric, starts jingle bell early warning.
Power supply 3 is control transformer KB, and the primary side side of control transformer KB is connected in 380V main power source, controls transformation The secondary side of device KB is connected with early warning system.Control the model KB380/36V of transformer KB.
The model AT3P-AC36V of time relay KT.
It is remotely controlled the working principle of early warning system
1) automatic early-warning principle when equipment starts
2 electromagnetic safe lock of remote controler is placed on remote controler unlocked position, remote control is pressed in the unlock of 2 inside locking poiut of remote controler Device " beginning/alarm bell " button (the operation button K i.e. in figure), main contactor KM1 is attracted in crane electric box, 380V main power source Into the trolley electric cabinet on electric block, control transformer KB primary side is obtained electric in trolley electric cabinet, and secondary side exports 36v control Voltage processed continues to press " beginning/alarm bell " button, remote control normally opened contact K1 closure at this time, while early warning electric bell L must be established by cable Beginning jingle bell, unclamps and is somebody's turn to do " beginning/alarm bell " button, and jingle bell stops.
When starting lifting, the movement of each contactor makes each control normally opened contact I (normally opened contact KM2-4, normally opened touching i.e. in figure Point KM3-4, normally opened contact KM4-4, normally opened contact KM5-4, normally opened contact KM6-4, normally opened contact KM7-4) closure, the time after Electric appliance KT work once electrified, while early warning jingle bell, but the delay break contact KT-1 because going here and there in electric bell circuit is because of the time relay It obtains electric and is disconnected after delay.Power loss stops jingle bell to early warning electric bell again.The secondary jingle bell is crane automatic early-warning jingle bell.When jingle bell Between be delayed contact actuation time, can need to adjust according to different.
2) early warning principle in crane operational process
During crane carries out hoisting operation, operator will carry out early warning, can press remote controler " beginning/alarm bell " and press Button, remote controler emits signal to signal receiver at this time, and recipient makes its internal normally opened electric shock K1 closure after receiving signal processing, Electric bell L restores electric at this time, starts jingle bell early warning, and to terminate early warning, operator unclamps " beginning/alarm bell " pressed and presses Button, signal receiver no longer receive signal, and internal normally opened electric shock K1 is voluntarily disconnected, and electric bell L power loss stops jingle bell, terminates early warning.
3) in hoisting operation, operator can press " beginning/alarm bell " button at any time and carry out early warning.It is easy to operate, it is sensitive Reliably.
It follows that remote control operation of the early warning system by crane operator, is issued loud in time by electric bell Pre-warning signal, avoid with cammander issue command signal interfere with each other, cause maloperation.The early warning system can be opened in equipment It before dynamic, voluntarily issues warning signal, in equipment operation, when various hoisting operations movements start, the work of active forewarning circuit is carried out Jingle bell early warning.Operator operates capable of also issuing warning signal whenever and wherever possible for remote control simultaneously, and slinging work is enable to carry out safely. When there is other staff to enter operating area, operator sends alarm signal by pressing early warning button.Other people are reminded to infuse in time Meaning safety, quickly avoids, it is ensured that hoisting operation securely and reliably carries out.
The utility model also provides a kind of crane comprising the remote control early warning system in the various embodiments described above, crane Other parts be the prior art, not reinflated description herein.
Finally it should be noted that: above embodiments are only to illustrate the technical solution of the utility model rather than limit it System;Although the utility model has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should Understand: specific implementation of the utility model can still be modified or is equally replaced to some technical characteristics It changes;Without departing from the spirit of technical solutions of the utility model, should all cover in the claimed technical solution of the utility model In range.

Claims (8)

1. a kind of crane remote control early warning system, it is characterised in that: the early warning system includes sound module, the time relay KT, remote controler, power supply;
The sound module is concatenated with the normally opened contact K1 phase in remote controler, realizes sound module by the on-off of normally opened contact K1 Start and stop;
Delay break contact KT-1 in the time relay KT concatenated with the normally opened contact I of multiple contactors after branch with Normally opened contact K1 phase concatenates;
Coil one end of the time relay KT is connected with power supply, and the coil other end of time relay KT is connected to multiple connect In route between the normally opened contact I and delay break contact KT-1 of tentaculum;
When starting lifting, each contactor movement is closed multiple normally opened contacts, time relay KT work once electrified, while sound Module alarm, but because go here and there the delay break contact KT-1 in sound module circuit because the time relay obtains it is electric due to be delayed after it is disconnected It opens, so that sound module power loss stop alarm.
2. a kind of crane according to claim 1 remote control early warning system, it is characterised in that: the sound module uses Electric bell.
3. a kind of crane according to claim 1 remote control early warning system, it is characterised in that: the power supply is that control becomes The primary side side of depressor KB, control transformer KB are connected in 380V main power source, control secondary side and the early warning system of transformer KB System is connected.
4. a kind of crane according to claim 3 remote control early warning system, it is characterised in that: the control transformer KB Model KB380/36V.
5. a kind of crane according to claim 1 remote control early warning system, it is characterised in that: the time relay KT Model AT3P-AC36V.
6. a kind of crane according to claim 1 remote control early warning system, it is characterised in that: have hair in the remote controler Emitter and receiver, when pressing operation button on remote controler, transmitter emits signal to receiver, and recipient receives signal processing After make its internal normally opened contact K1 closure, sound module restores electric at this time, starts jingle bell early warning.
7. a kind of crane according to claim 1 remote control early warning system, it is characterised in that: multiple contactors are respectively Contactor KM2, contactor KM3, contactor KM4, contactor KM5, contactor KM6, contactor KM7;
Wherein, the coil tandem of contactor KM2, contactor KM3 are in the remote control contact of remote controler, contactor KM2, contactor The normally opened contact II of KM3 is connected with motor M1, to realize the operation up and down of crane;
Contactor KM4, contactor KM5 coil tandem in the remote control contact of remote controler, contactor KM4, contactor KM5 it is normal It opens contact II to be connected with motor M2, to realize that the front and back of crane is run;
Contactor KM6, contactor KM7 coil tandem in the remote control contact of remote controler, contactor KM6, contactor KM7 it is normal It opens contact II to be connected with motor M3, to realize the left and right operation of crane.
8. a kind of crane, it is characterised in that: including claim 1 to 7 described in any item cranes remote control early warning system.
CN201821348951.8U 2018-08-21 2018-08-21 A kind of crane remote control early warning system and crane Expired - Fee Related CN208585968U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821348951.8U CN208585968U (en) 2018-08-21 2018-08-21 A kind of crane remote control early warning system and crane

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821348951.8U CN208585968U (en) 2018-08-21 2018-08-21 A kind of crane remote control early warning system and crane

Publications (1)

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CN208585968U true CN208585968U (en) 2019-03-08

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110155653A (en) * 2019-06-14 2019-08-23 龙口矿业集团有限公司 A kind of elevating conveyor start-up study prior-warning device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110155653A (en) * 2019-06-14 2019-08-23 龙口矿业集团有限公司 A kind of elevating conveyor start-up study prior-warning device

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20190308

Termination date: 20190821