CN208580324U - A kind of plant machinery state networking monitoring apparatus and system - Google Patents

A kind of plant machinery state networking monitoring apparatus and system Download PDF

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Publication number
CN208580324U
CN208580324U CN201821436701.XU CN201821436701U CN208580324U CN 208580324 U CN208580324 U CN 208580324U CN 201821436701 U CN201821436701 U CN 201821436701U CN 208580324 U CN208580324 U CN 208580324U
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China
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module
indicator light
plant machinery
machine
photosensitive element
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梁文英
郑心阳
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GUANGZHOU PANYU TRIO MICROTRONIC Co Ltd
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GUANGZHOU PANYU TRIO MICROTRONIC Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The utility model discloses a kind of plant machinery state networking monitoring apparatus and systems, are related to machine state management domain.Device described in the utility model passes through the form and aspect induction module, the cooperating of data acquisition module and data processing module, so that being sensed to the form and aspect of machine indicator light, acquisition, processing is uploaded with wireless, reach the unified monitoring of plant machinery indicator light information, improve the cooperation operational paradigm of plant machinery, increase the management degree of machine operation, the utility model uses the monitoring to machine indicator light form and aspect, it can be universally used in the indicator light of different size, and height restores machine state information represented by indicator light, observer is set intuitively visually to monitor all machine states at the terminal.System described in the utility model realizes the monitored state for intuitively visually uniformly showing each tested machine at the terminal by the form and aspect induction module, data acquisition module, data processing module and monitoring module.

Description

A kind of plant machinery state networking monitoring apparatus and system
Technical field
The utility model relates to machine state management domain, specially a kind of plant machinery state networking monitoring device and it is System.
Background technique
China has become the Electronic products manufacturing center in the world at present, over the next several years the system in interior China and electronic correlation Good development trend, and the prospect based on power parameter stransducer development will be kept by making industry, be set for the monitoring of production equipment shape The development set provides good market value basis, and production equipment state monitoring device acquires Xiang Gaoxiao, data, the directions such as intelligence Development has pushed the innovation and development of Chinese automation industry.
In existing workshop, the various instruction states of the observation machine of operating personnel's real-time continuous are needed, and to each The instruction warning of kind burst carries out corresponding operation.In practical operation, operating personnel will appear heavy, the nothing because of task Method keeps prolonged attention and other reasons not in working site, and leads to state of the machine for no supervision.It is existing Have in machinery monitoring system, partial automation machine can upload work state information, to reach in server or host computer Machine is accomplished to be managed collectively.But in workshop, due to automatic machinery many kinds of and machine state Data are lengthy and jumbled, there is a problem that incompatible between machinery compartment or data.In addition, also there is part not reach in existing plant machinery To the degree of automation, especially some machinery for transporting classes and detecting class, built-in system be it is cured, be not provided with state The interface that data are externally transmitted, and be difficult to realize for working condition to be transmitted to server or host computer, but these machines are for life These equipment are again indispensable for producing line.
Therefore, the unitized intelligent management of Yao Shixian plant machinery is the big problem that technology today is faced.
Summary of the invention
In order to solve the above technical problems, form and aspect detection, acquisition process and networking of the utility model based on machine indicator light, A kind of compatible, the accurate plant machinery state networking monitoring device of detection is provided, specifically:
A kind of plant machinery state networking monitoring device, comprising: form and aspect induction module, data acquisition module and data processing Module;
The form and aspect induction module is installed on the surface of tested machine indicator light, shines for persistently detection indicator light The form and aspect signal of line, and it is converted into electric signal;
The data acquisition module, input terminal are electrically connected at the form and aspect induction module, and output end is electrically connected In the data processing module, for acquiring and pre-processing surveyed electric signal, and it is sent to data processing module;
The data processing module is provided with radio network unit, for measured signal to be converted to digital signal, and leads to It crosses the radio network unit and is uploaded to network.
Preferably, the form and aspect induction module include the photosensitive element that can sense visible light, installation unit and It is fixedly connected with unit, the installation unit is provided with curved-surface structure, and the photosensitive element is installed on curved-surface structure, each peace Its curved-surface structure of unit is filled towards consistently by the outer surface for being fixedly connected with unit and being connected as one and being mounted on warning light, The photosensitive element is electrically connected at the data acquisition module.
Further have, the unit that is fixedly connected perhaps passes through all-purpose adhesive or pass through tapping screw by bracing annulus It is installed on the surface of warning light.
Preferably, the form and aspect induction module includes impermeable optical thin film, transparent membrane and can sense visible light Photosensitive element, the photosensitive element is mounted between the impermeable optical thin film and transparent membrane, and the transparent membrane is mounted on Indicator light surface, the photosensitive element are electrically connected and the data acquisition module.
Further have, the radial zone of the impermeable optical thin film is within the scope of the radial zone of the light transmission film.
Preferably, the data acquisition module includes raspberry pie, the raspberry pie is provided with Wi-Fi module;It is described Data acquisition module includes expansion board, and the expansion board is provided with detection signal lamp and network signal indicator light, and respectively It is electrically connected at the raspberry pie and the form and aspect induction module.
In order to solve the above technical problems, form and aspect detection of the utility model based on machine indicator light, acquisition process, networking and It reproduces, provides a kind of compatible, the accurate plant machinery state interconnected monitoring system of detection, specifically:
A kind of plant machinery state interconnected monitoring system, including above-mentioned plant machinery state networking monitoring device further include Monitoring terminal, the monitoring terminal and network connection, for receiving the digital signal surveyed on network, and simultaneously described in acquisition The address information of data processing module establishes the relation table of tested machine, address information and digital signal, is reduced to tested machine The status information of indicator light, and/or status information is redefined, and/or prompt is issued to specified status information.
The utility model has clear advantage and beneficial effect compared with prior art, specifically, by above-mentioned technology Known to scheme: device described in the utility model passes through the form and aspect induction module, data acquisition module and data processing module Cooperating reaches plant machinery and refers to so that being sensed, being acquired to the form and aspect of machine indicator light, handled and wirelessly uploaded The unified monitoring for showing lamp information improves the cooperation operational paradigm of plant machinery, increases the management degree of machine operation, this reality With the novel monitoring used to machine indicator light form and aspect, the indicator light of different size can be universally used in, and height restores indicator light Represented machine state information makes observer intuitively visually monitor all machine states at the terminal.The utility model institute System is stated by the form and aspect induction module, data acquisition module, data processing module and monitoring module, is realized straight at the terminal See the monitored state for visually uniformly showing each tested machine.In addition, the installation unit be fixedly connected with unit, can be real Existing photosensitive element is installed on generally applicablely on the warning light of various specifications, is played and is firmly installed, and design iterations and drop are reduced The effect of low cost;The impermeable optical thin film is with transparent membrane, it can be achieved that photosensitive element is installed on various specifications generally applicablely refers to Show on lamp, plays reduction design, effect that is quick for installation easy and reducing cost;The raspberry pie with Wi-Fi module Design is simplified, the versatility with height plays height and covers the effect of the various machines in workshop, and realizes the data of detection Convenient transmission in plant area.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only Some embodiments of the utility model, for those of ordinary skill in the art, without creative efforts, It is also possible to obtain other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of apparatus and system described in the utility model;
Fig. 2 is the first schematic perspective view of form and aspect induction module described in the utility model;
Fig. 3 is the first the schematic diagram of the section structure of form and aspect induction module described in the utility model;
Fig. 4 is second of positive structure diagram of form and aspect induction module described in the utility model;
Fig. 5 is second of the schematic diagram of the section structure of form and aspect induction module described in the utility model;
Fig. 6 is the electrical block diagram of device described in the utility model;
Fig. 7 is the circuit structure stereoscopic schematic diagram of device described in the utility model.
Specific embodiment
It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer Type embodiment and attached drawing, the technical scheme in the utility model embodiment is clearly and completely described.It needs to illustrate It is that the described embodiments are only a part of the embodiments of the utility model, instead of all the embodiments.It is practical new based on this Embodiment in type, those of ordinary skill in the art's every other implementation obtained under that premise of not paying creative labor Example, fall within the protection scope of the utility model.
1-7 illustrates a kind of specific embodiment of the utility model with reference to the accompanying drawing.
As shown in Figure 1, a kind of plant machinery state networking monitoring device, comprising: form and aspect induction module, data acquisition module With data processing module;The form and aspect induction module, the photosensitive element 100 including visible light can be sensed, the photosensitive member Part 100 is installed on the surface of each indicator light of tested machine, for persistently detecting the form and aspect signal of indicator light institute isolychn, converts For electric signal and it is sent to data acquisition module.The data acquisition module input terminal passes through conducting wire and each photosensitive element 100 Connection, and surveyed electric signal is acquired, the data processing module is sent to by its output end by pre-processing surveyed electric signal.Institute It states data acquisition module to pre-process electric signal, be amplified including but not limited to electric signal, analog to digital letter Number conversion, simple calculations handles to remove noise and invalid value, and is transmitted to data processing through interface in a parallel fashion Module.The data processing module is provided with radio network unit, for measured signal to be converted to digital signal, and passes through institute It states radio network unit and is uploaded to network.The data processing module is provided with radio network unit, for turning measured signal It is changed to digital signal, and network is uploaded to by the radio network unit.The function of the data processing module includes but not It is limited to: converts electrical signals to the colour system coordinate value of standard, the digital signal forms such as wavelength of light, and digital signal is carried out temporary It deposits, and is converted into air electromagnetic signals in a serial fashion after pairing detection source-information and is uploaded to network.Specifically have, institute Stating photosensitive element 100 is high-precision three photodiodes for being respectively arranged with rgb filters, 100 quilt of photosensitive element It is installed tightly to the surface of indicator light, only senses the light that indicator light is issued, the light in other directions is blocked, it is possible to understand that , the photosensitive element 100 can also be CCD or cmos imaging module, and the light that detection indicator light is issued can pass through The electrical signal form of video flowing;The photosensitive element 100 can also be the photodiode that can sense larger range visible light, The wavelength of detectable indicator light emitted light, and be converted to electric signal.The form and aspect induction module of the utility model, data Acquisition module and data processing module are in combination with being arranged in each machine of workshop and examine to the indicator light on machine It surveys, testing result is uploaded by wireless network, the final unified networking monitoring for realizing plant machinery signal designation.
As Figure 2-3, specifically have in the present embodiment, the form and aspect induction module further includes installation unit 11 and fixes Connection unit 12, the installation unit 11 are provided with curved-surface structure, and the photosensitive element 100 is installed on curved-surface structure, each institute Its curved-surface structure of installation unit 11 is stated towards being consistently connected as one by the unit 12 that is fixedly connected and be mounted on warning light 200 outer surface, the photosensitive element 100 are electrically connected at the data acquisition module.The unit 12 that is fixedly connected passes through Brace the surface that annulus 13 is installed on warning light 200.Installation unit 11, which is played, does photosensitive element 100 in isolation ambient It is installed in the effect on tested 200 surface of warning light in the case where disturbing, is fixedly connected with unit 12 and plays structure simple general-purpose Installation unit 11 is installed on the warning light 200 of different size, height gauge of the specification including but not limited to warning light 200 Very little, the setting spacing of the indicator light of warning light 200 is different, and the indicator light setting quantity of warning light 200 is different.Installation unit 11 with It is fixedly connected under 12 collective effect of unit, plays and be adapted to different warning lights 200 for the effect of photosensitive element 100 accurately installed Fruit.Bracing annulus 13 is cyclic structure, is surrounded on warning light 200 and is fixed on the two sides for being fixedly connected with unit 12 by screw, Play the role of for photosensitive element 100 being firmly secured on warning light 200.It is understood that described be fixedly connected with unit Mounting means can also be that omnipotent glue bond or tapping screw are fixed, these structures all play the alarm different in specification On lamp 200 install photosensitive element 100 effect while, reduce to warning light 200 in actual operation caused by block.
As illustrated in figures 4-5, specifically have in the present embodiment, the form and aspect induction module further include impermeable optical thin film 22, thoroughly Bright film 21, the photosensitive element 100 are mounted between the impermeable optical thin film 22 and transparent membrane 21, the transparent membrane 21 It is mounted on indicator light surface, the photosensitive element 100 is electrically connected and the data acquisition module.The impermeable optical thin film 22 Radial zone is within the scope of the radial zone of the light transmission film.The impermeable optical thin film 22 prevents ambient to photosensitive The interference that element 100 detects, the transparent membrane 21 play the work that photosensitive element 100 is mounted on to tested indicator light surface With, while photosensitive element 100 is also convenient for the sensing of tested indicator light.The region of the light transmission film is bigger, reduces impermeable 22 region of optical thin film to indicator light in actual operation caused by block.The cooperation of the impermeable optical thin film 22 and light transmission film Mounting means is adaptable to the machine indicator light of button indicating lamp 200 and other forms wide variety, and has mounting means It is general convenient, the normal use of indicator light is not influenced, solid and reliable, the advantages that not destroying former machine construction.
As shown in fig. 6-7, specifically have in the present embodiment, the data acquisition module includes raspberry pie, the raspberry pie It is provided with Wi-Fi module;The data acquisition module includes expansion board, the expansion board be provided with detection signal lamp 31 with Network signal indicator light 32, and be electrically connected in the raspberry pie and the form and aspect induction module.Raspberry pie is to be based on The highly integrated computer development plate of linux system exploitation, is integrated with central processing unit, image processor, storage Device, a variety of data-interfaces and Wi-Fi module, raspberry pie play the work that data conversion and operation is carried out to surveyed electric signal With surveyed electric signal to be converted to the digital signal form of hue coordinates value, the wavelength value of light and form and aspect video stream signal etc.. The time of detection system exploitation can be shortened using raspberry pie as the data processing module of the utility model and increase the simultaneous of detection Capacitive, Stability and dependability.It is uploaded in such a way that the Wi-Fi module that raspberry pie carries is as data information wireless transmission To network, the cost of arrangement wireless network can be reduced, data can also be transmitted and be limited in workshop or even intra-company.The extension Plate is connected respectively at each photosensitive element 100 by conducting wire, and plays the role of the data acquisition module, to photosensitive element 100 surveyed electric signals amplify, the pretreatment of analog-to-digital conversion and screening, and are sent to raspberry pie and carry out electric signal to number letter Number conversion.Be additionally provided in the expansion board control action key switch 33 and network signal indicator light 32 and detection Signal lamp 31.The network signal indicator light 32 plays the role of indicating Wi-Fi module network signal state in raspberry pie. The detection signal lamp 31 can indicate whether the detecting state of each photosensitive element 100 is normal.The network signal instruction The displaying of lamp 32 and detection signal lamp 31 for the self-test state of system in the utility model.The raspberry pie and expansion board It is connected to power supply respectively to drive.It is understood that the data processing module can also be that the included industry of machine calculates Machine, machine higher for the degree of automation can pass through setting data acquisition module, corresponding data-interface and Wi-Fi wireless network Card realizes the acquisition of detection data, pretreatment, converts and be uploaded to wireless network, and the program more sets up that cost is relatively low but logical Poor with property, the mode that raspberry pie can also be taken to combine with included computer, to realize quick arrangement at low cost, this is practical The novel system.It is understood that data acquisition module described in the utility model and data processing module can also be base In the system that single-chip microcontroller is individually developed;Radio network unit described in the utility model can also be honeycomb Internet of Things module, bee Nest Internet of Things module is a kind of narrowband cellular radio Communication mode, can will test data by things-internet gateway and pass through wireless network Network carries out wireless communication transmission in bigger range.
As described on Fig. 1, a kind of plant machinery state interconnected monitoring system, including above-mentioned plant machinery state networking monitoring Device further includes monitoring terminal, the monitoring terminal and network connection, for receiving the digital signal surveyed on network, and The address information of the data processing module is obtained simultaneously, establishes the relation table of tested machine, address information and digital signal, also Originally it was the status information of tested machine indicator light, and redefined status information, and prompt is issued to specified status information.It uses Person can more redefine status information, i.e. the formation corresponding relationship of machine state character and LED status in monitoring terminal, And sending makes it including but not limited to the information warning of sound, vibration or image etc. when the part signal redefined occurs More extensively and further tracking action can be made in application.The monitoring terminal is including but not limited to server, upper industry meter Calculation machine and mobile handheld terminal.Monitoring terminal and above-mentioned interconnection device are connected on consolidated network, after Authority Verification The digital signal uploaded from raspberry pie can be downloaded in real time, while obtaining the address information in source corresponding to digital signal, ground Location information can be IP address or physical address, then only need to match pair of tested machine and address information in monitoring terminal It should be related to and the corresponding relationship of digital signal and tested machine, but realize and monitor entire workshop in real time in monitoring terminal State indicated by the indicator light of all machines for being equipped with the plant machinery state networking monitoring device realizes workshop machine The unified networking monitoring of device signal designation.
For the features and advantages for further showing the present embodiment, below for a concrete application scene of the utility model It is illustrated.In workshop, staff, which passes through installation unit and is fixedly connected with unit, is installed on vehicle for photosensitive element 100 Between have the machine of warning light, photosensitive element 100 is mounted on to by impermeable optical thin film 22 with transparent membrane 21 button of equipment Indicator light 200 and other indicator lights, raspberry pie and expansion board described in each one group of machine setting, expansion board are separately connected through conducting wire In each photosensitive element 100 filled on the machine.When device works, the form and aspect shape of 100 real-time monitoring indicator light of photosensitive element State is simultaneously converted into electric signal, and electric signal is sent to raspberry pie after the acquisition of expansion board and pretreatment, and raspberry pie is to electric signal The data-signal that calculation process obtains hue coordinates value or wavelength values etc. is carried out, is wirelessly transmitted to net using Wi-Fi module On network.The server of enterprises received and stored by wireless router upload come data-signal, monitoring personnel passes through Above-mentioned digital signal can be checked on computer again after obtaining monitoring permission using the computer of enterprises.Monitoring personnel The IP address in call number signal source on computers, and the corresponding relationship of tested machine and address information is matched, and then number The corresponding relationship of word signal and tested machine realizes the unified networking monitoring of plant machinery signal designation.
Device described in the present embodiment is matched by the form and aspect induction module, data acquisition module and data processing module Work is closed, so that being sensed, being acquired to the form and aspect of machine indicator light, handled and wirelessly uploaded, reaches plant machinery instruction The unified monitoring of lamp information improves the cooperation operational paradigm of plant machinery, increases the management degree of machine operation, this implementation The monitoring to machine indicator light form and aspect is used in example, can be universally used in the indicator light of different size, and height restores indicator light institute The machine state information of expression makes observer intuitively visually monitor all machine states at the terminal.It is described in the present embodiment System intuitively may be used at the terminal by the form and aspect induction module, data acquisition module, data processing module and monitoring module, realization The monitored state of each tested machine is uniformly shown depending on ground.In addition, the installation unit be fixedly connected with unit, it can be achieved that sense Optical element 100 is installed on generally applicablely on the warning light of various specifications, is played and is firmly installed, and is reduced design iterations and is reduced The effect of cost;The impermeable optical thin film 22 is with transparent membrane 21, it can be achieved that photosensitive element 100 is installed on various rule generally applicablely On lattice indicator light, reduction design, effect that is quick for installation easy and reducing cost are played;The tree with Wi-Fi module Certain kind of berries group simplifies design, the versatility with height, plays height and covers the effect of the various machines in workshop, and realizes detection Convenient transmission of the data in plant area.
Specific embodiment described above only expresses an embodiment of the utility model, description it is more specific and In detail, but it should not be understood as limiting the scope of the patent of the utility model.It should be pointed out that for this field For those of ordinary skill, without departing from the concept of the premise utility, various modifications and improvements can be made, these Belong to the protection scope of the utility model.

Claims (7)

1. a kind of plant machinery state networking monitoring device, characterized by comprising: form and aspect induction module, data acquisition module with Data processing module;
The form and aspect induction module is installed on the surface of tested machine indicator light, for persistently detecting indicator light institute isolychn Form and aspect signal, and it is converted into electric signal;
The data acquisition module, input terminal are electrically connected at the form and aspect induction module, and output end is electrically connected at institute Data processing module is stated, for acquiring and pre-processing surveyed electric signal, and is sent to data processing module;
The data processing module is provided with radio network unit, for measured signal to be converted to digital signal, and passes through institute It states radio network unit and is uploaded to network.
2. a kind of plant machinery state networking monitoring device according to claim 1, which is characterized in that the form and aspect induction Module includes that the photosensitive element that can sense visible light, installation unit are provided with unit, the installation unit is fixedly connected with Curved-surface structure, the photosensitive element are installed on curved-surface structure, and each its curved-surface structure of the installation unit is towards consistently by institute It states and is fixedly connected with the outer surface that unit is connected as one and is mounted on warning light, the photosensitive element is electrically connected at the data Acquisition module.
3. a kind of plant machinery state networking monitoring device according to claim 2, which is characterized in that described to be fixedly connected Unit perhaps passes through all-purpose adhesive or is installed on the surface of warning light by tapping screw by bracing annulus.
4. a kind of plant machinery state networking monitoring device according to claim 1, which is characterized in that the form and aspect induction Module includes that impermeable optical thin film, transparent membrane and the photosensitive element that can sense visible light, the photosensitive element are mounted on institute It states between impermeable optical thin film and transparent membrane, the transparent membrane is mounted on indicator light surface, and the photosensitive element is electrically connected With the data acquisition module.
5. a kind of plant machinery state networking monitoring device according to claim 4, which is characterized in that described opaque thin The radial zone of film is within the scope of the radial zone of the light transmission film.
6. a kind of plant machinery state networking monitoring device according to claim 1, which is characterized in that the data acquisition Module includes raspberry pie, and the raspberry pie is provided with Wi-Fi module;The data acquisition module includes expansion board, the extension Plate is provided with detection signal lamp and network signal indicator light, and is electrically connected in the raspberry pie and the form and aspect Induction module.
7. a kind of plant machinery state interconnected monitoring system, which is characterized in that including any one institute in claim 1 to 6 A kind of plant machinery state networking monitoring device stated, further includes monitoring terminal, the monitoring terminal and network connection, for connecing The digital signal surveyed on network is received, and obtains the address information of the data processing module simultaneously, the tested machine of foundation, The relation table of location information and digital signal, is reduced to the status information of tested machine indicator light, and/or redefines state letter Breath, and/or prompt is issued to specified status information.
CN201821436701.XU 2018-09-04 2018-09-04 A kind of plant machinery state networking monitoring apparatus and system Active CN208580324U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108733018A (en) * 2018-09-04 2018-11-02 广州市番禺致丰微电器有限公司 A kind of plant machinery state networking monitoring device, system and method
CN111179573A (en) * 2019-12-31 2020-05-19 杭州西力智能科技股份有限公司 Converter for converting visible red light into infrared light

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108733018A (en) * 2018-09-04 2018-11-02 广州市番禺致丰微电器有限公司 A kind of plant machinery state networking monitoring device, system and method
CN111179573A (en) * 2019-12-31 2020-05-19 杭州西力智能科技股份有限公司 Converter for converting visible red light into infrared light

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