CN208548257U - A kind of receiving mechanism of transformer fe core winder - Google Patents
A kind of receiving mechanism of transformer fe core winder Download PDFInfo
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- CN208548257U CN208548257U CN201821191819.0U CN201821191819U CN208548257U CN 208548257 U CN208548257 U CN 208548257U CN 201821191819 U CN201821191819 U CN 201821191819U CN 208548257 U CN208548257 U CN 208548257U
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- fixedly connected
- shaft
- workbench
- transformer
- receiving mechanism
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- 230000007246 mechanism Effects 0.000 title claims abstract description 41
- 238000003825 pressing Methods 0.000 claims description 17
- 230000013011 mating Effects 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 39
- 238000004804 winding Methods 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 12
- 230000001360 synchronised effect Effects 0.000 abstract description 3
- 229910000976 Electrical steel Inorganic materials 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000005381 potential energy Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The utility model belongs to transformer fe core winder equipment technical field, it is intended to provide a kind of receiving mechanism of transformer fe core winder, its key points of the technical solution are that including workbench, the control system of setting on the table, support base one is fixedly connected on the workbench, shaft is rotatably connected in the support base one, quarter butt is fixedly connected in the shaft, photoelectric sensor is also fixedly connected on the workbench, the quarter butt and photoelectric sensor are inconsistent, and the photoelectric sensor and control system are electrically connected；The receiving mechanism of this transformer fe core winder in receiving mechanism by being added photoelectric sensor, it is synchronous with winding process to carry out, by photoelectric sensor come the circle number of control coiling iron core, so as to accurately know the thickness of iron core and control the process of up- coiler, the winding standard of unified iron core in time.
Description
Technical field
The utility model relates to transformer fe core winder equipment technical field, in particular to a kind of transformer core winding
The receiving mechanism of machine.
Background technique
Currently, transformer manufacturing industry has also stepped into automatic machinery production with the rapid development of mechanical automation,
So that the manufacture of transformer is more accurate, quickly.It needs for silicon steel sheet to be formed in the manufacturing process of iron core in oil-immersed transformer
Winding, the silicon steel sheet circle after winding sizing are removed, and silicon steel sheet circle after molding is reinforced by firing, is oil-immersed transformer
Entire production process.Present silicon-steel sheet coiled around process also gradually tend to automation.The industry is existing using winding machine equipment pair
Silicon steel sheet is wound.
Currently, the utility model patent of Publication No. CN203910524U, specially a kind of transformer fe core winder, packet
Including rack is sequentially connected with horizontal positioned shaft in the rack, and described shaft one end is equipped with the transmission mechanism for rotating it,
The other end extends to outside rack and is removably connected with scotch, and the module for winding iron plate is arranged on the scotch,
Rack is convexly equipped with strut with respect to the side of scotch, and lever is hinged on the strut, and one end of the lever is equipped with weight
Rotate it counterclockwise around strut, the other end is sequentially connected with for first deflector roll and second deflector roll inconsistent with module,
First deflector roll and the second deflector roll are parallel to each other and are distributed in the two sides of shaft, first deflector roll, the second deflector roll and shaft
Three's axis is in Chinese character pin-shaped setting, and the axis of first deflector roll and the axis of shaft are arranged in parallel.
Although above-mentioned technical proposal is able to achieve the coiling and molding of iron core, but rely solely on people during coiling iron core
Work goes the thickness specification of control iron core, and there are inaccurate phenomenons, may result in product specification difference, influences the unification of iron core
Specification standards.
Utility model content
The utility model is to provide a kind of receiving mechanism of transformer fe core winder, by being added in receiving mechanism
Photoelectric sensor, it is synchronous with winding process to carry out, by photoelectric sensor come the circle number of control coiling iron core, so as to accurate
Know the thickness of iron core and controls the process of up- coiler, the winding standard of unified iron core in time.
The above-mentioned technical purpose of the utility model has the technical scheme that
A kind of receiving mechanism of transformer fe core winder, including workbench, the control system of setting on the table, institute
It states and is fixedly connected with support base one on workbench, shaft is rotatably connected in the support base one, is fixedly connected in the shaft
There is quarter butt, photoelectric sensor is also fixedly connected on the workbench, the quarter butt and photoelectric sensor are inconsistent, the photoelectricity
Sensor and control system are electrically connected.
By using above-mentioned technical proposal, quarter butt can follow shaft to rotate together to shaft in the rotation, when quarter butt turns
It can be touched with it when moving photoelectric sensor, photoelectric sensor can generate a pulse signal or on-off signal, therefore control system
It can reflect the number that quarter butt is contacted with photoelectric sensor in system, therefore can understand to control the number namely iron of shaft rotation
The circle number of core winding, makes the winding progress of iron core within the scope of the manipulation of staff.
Further setting: being fixedly connected with support base two on the workbench, the shaft, which is always interted, is connected to workbench
In support base two, the upper end of the shaft is fixedly connected with looping disk, and the looping disk upper end is fixedly connected with volume mould.
By using above-mentioned technical proposal, in wound membrane, shaft rotation can drive looping disk to rotate band for silicon steel sheet solderless wrapped connection
Dynamic volume mould rotation, to make silicon steel sheet coiling and molding, the setting of support base two carries out certain support to shaft and looping disk, makes
Shaft rotation is more steady, and looping disk will not shake when weight increases.
Further setting: the junction of the shaft and support base two is provided with bearing.
By using above-mentioned technical proposal, the setting of bearing can reduce the frictional force between shaft and support base two, mention
The precision of high shaft rotation, while the rotation for also making shaft is more smoothly, not will receive resistance.
Further setting: the shaft is interlocked by driving mechanism, and the driving mechanism includes being fixedly connected with workbench
Motor, with motor interlock retarder, with retarder gearing output shaft, be fixedly connected with output shaft duplex chain wheel one,
The duplex chain wheel two being fixedly connected with shaft, the double strand chain to link with duplex chain wheel one and duplex chain wheel two.
By using above-mentioned technical proposal, electric motor starting, motor drives output shaft to rotate by retarder, output shaft rotation
Duplex chain wheel one is driven to rotate, duplex chain wheel one is rotated by double strand chain linkage duplex chain wheel two, and duplex chain wheel two is with turn
Axis rotation, the setting of retarder can reduce shaft velocity of rotation, improve transmission accuracy, rotate shaft and output shaft synchronous,
The setting of duplex chain wheel can make to be driven more stable.
Further setting: hold-down mechanism is additionally provided on the workbench, the hold-down mechanism includes fixing with workbench
The support frame of connection, with the connecting plate of support frame rotation connection, the spring that is fixedly connected with connecting plate, be fixedly connected with spring
Pressed seat, the pressing roller with pressed seat rotation connection.
By using above-mentioned technical proposal, the setting of hold-down mechanism can make iron core more flat during winding
Whole, iron core spring in winding process supports dynamic pressed seat under the action of elastic potential energy, keeps pressing roller inconsistent with iron core, makes iron
More smooth in core winding process, winding quality is more preferable.
Further setting: the spring and pressing roller are provided with multiple.
By using above-mentioned technical proposal, spring is set as multiple can form biggish power to pressed seat, make pressing roller
Bigger to the active force of iron core, pressing roller is provided with multiple contacts area that can increase itself and iron core, makes pressing roller to iron core
Compression effect it is more preferable.
Further setting: the side wall of the connecting plate is rotatably connected to handle, is fixedly connected with pin shaft on support frame as described above,
Multiple pin holes are offered on the connecting plate, the pin shaft and pin hole are mating.
By using above-mentioned technical proposal, handle can control the rotation of connecting plate, is detached from pressing roller and iron core and contradicts,
Facilitate and take out the iron core of coiling and molding, pin shaft and pin hole can match setting, keep connecting plate relatively fixed, will not turn easily
It is dynamic.
Further setting: the side wall of the connecting plate offers placing groove, and the handle and placing groove are engaged by clamping.
By using above-mentioned technical proposal, handle can be stored when not needing and adjusting connecting plate and pressing roller
Come, prevents handle from influencing the operation of other mechanisms.
In conclusion the utility model has the following beneficial effects:
1, the quarter butt in shaft can intermittently support dynamic photoelectric sensor, and photoelectric sensor connects control system, can understand
The circle number of coiling iron core is checked on ground, controls the thickness of coiling iron core；
2, the setting of duplex chain wheel and double strand chain can make to transmit more stable, and retarder also makes transmission accuracy higher, pass
It is defeated more stable, so that it is more preferable to wind effect；
3, the setting of hold-down mechanism can make coiling iron core more neat, and winding quality is more preferable.
Detailed description of the invention
Fig. 1 is the overall structure diagram for embodying receiving mechanism；
Fig. 2 is the structural schematic diagram for embodying driving mechanism；
Fig. 3 is the structural schematic diagram for embodying bearing；
Fig. 4 is for embodying the structure enlargement diagram in Fig. 1 at A；
Fig. 5 is the structural schematic diagram for embodying hold-down mechanism；
Fig. 6 is for embodying the structure enlargement diagram in Fig. 5 at B.
In figure, 1, workbench；2, control system；3, support base one；4, shaft；5, quarter butt；6, photoelectric sensor；7, it supports
Seat two；8, looping disk；9, mould is rolled up；10, bearing；11, driving mechanism；111, motor；112, retarder；113, output shaft；114,
Duplex chain wheel one；115, duplex chain wheel two；116, double strand chain；12, hold-down mechanism；121, support frame；122, connecting plate；123,
Spring；124, pressed seat；125, pressing roller；13, handle；14, pin shaft；15, pin hole；16, placing groove.
Specific embodiment
The utility model is described in further detail below in conjunction with attached drawing.
Wherein identical components are presented with like reference characters.It should be noted that word used in the following description
Language "front", "rear", "left", "right", "up" and "down" refer to the direction in attached drawing, word " bottom surface " and " top surface ", "inner" and
"outside" refers respectively to the direction towards or away from geometric center of specific component.
A kind of receiving mechanism of transformer fe core winder, as shown in Figure 1, being provided with control system 2, work on workbench 1
Make to be provided with looping disk 8 above platform 1, the side of looping disk 8 is provided with hold-down mechanism 12, can be by iron core by hold-down mechanism 12
Compacting, keeps the winding effect of iron core more preferable.
As shown in Fig. 2, being fixedly connected with support base 1 on workbench 1, shaft 4, work are rotatably connected in support base 1
Make to be fixedly connected with support base 27 on platform 1, shaft 4 is always interspersed to be connected in workbench 1 and support base 27, looping disk 8 with turn
The upper end of axis 4 is fixedly connected, and 8 upper end of looping disk is fixedly connected with volume mould 9, and shaft 4 is interlocked by driving mechanism 11, driving mechanism
11 include the motor 111 being fixedly connected with workbench 1, with motor 111 interlock retarder 112, with retarder 112 gearing it is defeated
Shaft 113, the duplex chain wheel 1 being fixedly connected with output shaft 113, the duplex chain wheel 2 115 being fixedly connected with shaft 4, with
The double strand chain 116 that duplex chain wheel 1 and duplex chain wheel 2 115 link, the setting of retarder 112 can be such that transmission distance increases
Greatly, transmission is more accurate, while the setting of duplex chain wheel 1, duplex chain wheel 2 115 and double strand chain 116 can make to transmit
It is more accurate.
As shown in figure 3, the junction of shaft 4 and support base 27 is provided with bearing 10, the setting of bearing 10 can be with shaft 4
Rotation it is more smooth, reduce the frictional force between shaft 4 and support base 27, improve transmission precision.
As shown in figure 4, being fixedly connected with quarter butt 5 in shaft 4, photoelectric sensor 6 is also fixedly connected on workbench 1, it is short
Bar 5 and photoelectric sensor 6 are inconsistent, and photoelectric sensor 6 and control system 2 are electrically connected, and the rotation of shaft 4 drives quarter butt 5 and light
Electric transducer 6 is touched, and photoelectric sensor 6 can generate pulse signal or on-off signal, control system 2(referring to Fig.1) in show
Show circle number to the thickness of control iron core, when reaching the amount of setting, it is out of service that control system 2 can control motor 111, because
This can control the specification of iron core in the state of being manually not required to operation, realize the unification of core specification.
As shown in figure 5, being additionally provided with hold-down mechanism 12 on workbench 1, hold-down mechanism 12 includes being fixedly connected with workbench 1
Support frame 121, with the connecting plate 122 being rotatablely connected of support frame 121, the spring 123 and bullet that are fixedly connected with connecting plate 122
The pressing roller 125 that the pressed seat 124 and pressed seat 124 that spring 123 is fixedly connected are rotatablely connected, spring 123 support dynamic pressed seat 124
It is allowed to fit with iron core with pressing roller 125, neat, spring 123 and pressing roller is more flushed during coiling iron core
125 be provided with it is multiple, the setting of multiple springs 123 and pressing roller 125 make compress effect it is more preferable.
As shown in fig. 6, the side wall of connecting plate 122 is rotatably connected to handle 13, the side wall of connecting plate 122 offers placing groove
16, handle 13 and placing groove 16 are engaged by clamping, and are fixedly connected with pin shaft 14 on support frame 121, offer on connecting plate 122 multiple
Pin hole 15, pin shaft 14 and pin hole 15 are mating, and the movement of pressing roller 125, pin shaft 14 and pin can be realized by moving handle 13
Hole 15 can make connecting plate 122 relatively fixed, limit to it.
Specific work process: starting motor 111, motor 111 drive output shaft 113 to rotate by retarder 112, output shaft
113 rotations drive duplex chain wheel 1 to rotate, and duplex chain wheel 1 is linked 2 115 turns of duplex chain wheel by double strand chain 116
Dynamic, duplex chain wheel 2 115 drives shaft 4 to rotate, and quarter butt 5 can follow shaft 4 to rotate together to shaft 4 in the rotation, when short
Bar 5 can be touched when turning to photoelectric sensor 6 with it, and photoelectric sensor 6 can generate a pulse signal or on-off signal, therefore
It can reflect the number that quarter butt 5 is contacted with photoelectric sensor 6 in control system 2, be more than 2 meeting of control system after the value of setting
Control motor 111 is out of service, therefore the specification of iron core can be controlled in the state of being manually not required to operation, realizes core specification
Unification, meanwhile, iron core spring 123 in winding process supports dynamic pressed seat 124 under the action of elastic potential energy, makes pressing roller
125 is inconsistent with iron core, keeps coiling iron core more smooth in the process, winding quality is more preferable.
This specific embodiment is only the explanation to the utility model, is not limitations of the present invention, ability
Field technique personnel can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but
As long as all by the protection of Patent Law in the scope of the claims of the utility model.
Claims (8)
1. a kind of receiving mechanism of transformer fe core winder, including workbench (1), the control system being arranged on workbench (1)
It unites (2), it is characterised in that: support base one (3) is fixedly connected on the workbench (1), rotation connects in the support base one (3)
It is connected to shaft (4), is fixedly connected with quarter butt (5) on the shaft (4), be also fixedly connected with photoelectric transfer on the workbench (1)
Sensor (6), the quarter butt (5) and photoelectric sensor (6) are inconsistent, and the photoelectric sensor (6) electrically connects with control system (2)
It connects.
2. a kind of receiving mechanism of transformer fe core winder according to claim 1, it is characterised in that: the workbench
(1) support base two (7) is fixedly connected on, the shaft (4) is always interspersed to be connected in workbench (1) and support base two (7), institute
The upper end for stating shaft (4) is fixedly connected with looping disk (8), and looping disk (8) upper end is fixedly connected with volume mould (9).
3. a kind of receiving mechanism of transformer fe core winder according to claim 2, it is characterised in that: the shaft
(4) junction of support base two (7) is provided with bearing (10).
4. a kind of receiving mechanism of transformer fe core winder according to claim 2, it is characterised in that: the shaft
(4) by driving mechanism (11) interlock, the driving mechanism (11) include the motor (111) being fixedly connected with workbench (1), with
The output shaft (113) and output shaft (113) that the retarder (112) and retarder (112) that motor (111) interlocks interlock are fixed and are connected
The duplex chain wheel one (114) that connects, the duplex chain wheel two (115) being fixedly connected with shaft (4), with duplex chain wheel one (114) and pair
The double strand chain (116) of row chain wheel two (115) linkage.
5. a kind of receiving mechanism of transformer fe core winder according to claim 1, it is characterised in that: the workbench
(1) it is additionally provided on hold-down mechanism (12), the hold-down mechanism (12) includes the support frame being fixedly connected with workbench (1)
(121), with support frame (121) rotation connection connecting plate (122), be fixedly connected with connecting plate (122) spring (123), and
The pressing roller (125) of pressed seat (124) and pressed seat (124) rotation connection that spring (123) is fixedly connected.
6. a kind of receiving mechanism of transformer fe core winder according to claim 5, it is characterised in that: the spring
(123) and pressing roller (125) be provided with it is multiple.
7. a kind of receiving mechanism of transformer fe core winder according to claim 6, it is characterised in that: the connecting plate
(122) side wall is rotatably connected to handle (13), and pin shaft (14), the connecting plate are fixedly connected on support frame as described above (121)
(122) it is offered on multiple pin holes (15), the pin shaft (14) and pin hole (15) are mating.
8. a kind of receiving mechanism of transformer fe core winder according to claim 7, it is characterised in that: the connecting plate
(122) side wall offers placing groove (16), and the handle (13) and placing groove (16) are engaged by clamping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821191819.0U CN208548257U (en) | 2018-07-25 | 2018-07-25 | A kind of receiving mechanism of transformer fe core winder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821191819.0U CN208548257U (en) | 2018-07-25 | 2018-07-25 | A kind of receiving mechanism of transformer fe core winder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208548257U true CN208548257U (en) | 2019-02-26 |
Family
ID=65425495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821191819.0U Active CN208548257U (en) | 2018-07-25 | 2018-07-25 | A kind of receiving mechanism of transformer fe core winder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208548257U (en) |
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2018
- 2018-07-25 CN CN201821191819.0U patent/CN208548257U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A material receiving mechanism for a transformer core winding machine Granted publication date: 20190226 Pledgee: Jiangyin branch of Bank of China Ltd. Pledgor: JIANGYIN YUANTONG HIGH VOLTAGE ELECTRIC CO.,LTD. Registration number: Y2024980022748 |