CN208547517U - A kind of sampler for extraction flue dust in high-temperature flue gas - Google Patents

A kind of sampler for extraction flue dust in high-temperature flue gas Download PDF

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Publication number
CN208547517U
CN208547517U CN201820412172.3U CN201820412172U CN208547517U CN 208547517 U CN208547517 U CN 208547517U CN 201820412172 U CN201820412172 U CN 201820412172U CN 208547517 U CN208547517 U CN 208547517U
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China
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water
flue dust
water curtain
current limliting
flue gas
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Withdrawn - After Issue
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CN201820412172.3U
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Chinese (zh)
Inventor
陈卓
吴辉
祝振宇
宋彦坡
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Central South University
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Central South University
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Abstract

The utility model provides a kind of for extracting the sampler of flue dust, including collecting part, filter element, support member and water curtain component in high-temperature flue gas.Using the technical solution of the utility model, effect is: overall structure is simplified;Water flow is guided by current limliting curved surface in water curtain component and guide face, and the smallest cross-sectional position between current limliting curved surface and guide face changes with water velocity condition, when water flow is flowed by the gap between current limliting curved surface and guide face, it can guarantee outlet stream in the state that flows downward, it is circumferentially formed even water curtain, when flue gas flows through water curtain, the flue dust carried in flue gas can all be captured by water curtain, be conducive to the collection of flue dust;It carries in high-temperature flue gas and is fallen into collecting part with water curtain by water quenching cooling after flue dust is captured by water curtain, flue dust further occurrence can be prevented to chemically react, to retain the original object phase composition of flue dust;By the design of filter element, water and smoke sample can be efficiently separated, convenient for the extraction of flue dust sample.

Description

A kind of sampler for extraction flue dust in high-temperature flue gas
Technical field
The utility model relates to mechanical equipment technical fields, and in particular to a kind of for extracting taking for flue dust in high-temperature flue gas Sampling device.
Background technique
In order to in pyrometallurgy furnace reaction condition and reaction mechanism study, need to extract from pyrometallurgy furnace Flue dust sample, and then the granularity of flue dust sample, composition etc. are tested and analyzed;In addition, to prevent flue dust in sampling process Since exposure aoxidizes in air, require to carry out flue dust rapid cooling also to guarantee the original spy of dirt sample chemical component Sign.But enter furnace material and carry out violent reaction in pyrometallurgy furnace, so that the temperature in furnace is reached 1250 DEG C or more, and big Flue gas flow rate is big in the pyrometallurgy furnace of part, smoke-density is low, easy bonding, brings very big difficulty to the extraction of flue dust.
Flue dust extraction element in existing pyrometallurgy furnace is as follows: application No. is 200620040613.9 patents of invention Disclose a kind of offline sampler of production pyrometallurgy furnace solid sample.A kind of pyrometallurgy furnace solid sample sampling dress It sets, including probe tube, probe tube support frame, driving device, driving device includes driving motor, oil pump, fuel tank, main hydraulic horse It reaches, hydraulic control valve group, electrical control cabinet, chain, jockey sprocket, driving motor, oil pump, fuel tank, main hydraulic motor are mounted on On chassis, rack made of being coupled as several girder steels is fixed on chassis;Front end of rack is connected with probe tube;It is equipped on chassis Several pulleys, main hydraulic motor driving gear rotation, are hung on the chain-driving sampler of gear on workbench ground Track on walk, while also driving that probe tube is forwardly inserted in stove and probe tube is extracted.This kind of apparatus structure complexity, cost Height, it is inconvenient.Application No. is 201610222380.2 applications for a patent for invention to disclose a kind of flue dust and flue gas sampling device, Including sampling inner tube, it is cooling in manage and cooling outer tube, cooling outer tube and it is cooling in pipe the bilayer of sealing is surrounded outside sampling inner tube Tubular casing core structure, sampling inner tube are managed in cooling, and cooling outer tube is nested in tube outside in cooling.Such device can fit For smoke sampling, but when sampling for flue dust or cigarette ash, since cooling efficiency is low, cigarette ash or flue dust cannot be made sharply cold But, so as to cause cigarette ash or flue dust sample that can react in the molten state, it is unfavorable for keeping the original of cigarette ash or flue dust There is object phase, subsequent detection and analysis result is caused to be distorted, loses its value, and the soot amount of its extraction or fume amount are less, no Convenient for the analysis of cigarette ash or flue dust.
In addition to this, there are also the sampler of other structures or that structure is complicated is at high cost and be not convenient to use or not Suitable for being sampled to the ash-laden gas pyrometallurgy furnace.
Therefore, it designs a kind of structure and simplifies, is easy to use and can satisfy and ash-laden gas is carried out in pyrometallurgy furnace The sampler of sampling is of great significance.
Utility model content
The utility model aim be to provide a kind of structure simplify, be easy to use and can satisfy it is right in pyrometallurgy furnace The sampler that ash-laden gas is sampled, specific technical solution are as follows:
It is a kind of in high-temperature flue gas extract flue dust sampler, including collecting part, filter element, support member with And water curtain component;
The upper end of the support member is clamped for hand-held or electrical equipment, collection portion described in the detachable connection of lower end Part;The surface in the support member and being located at the collecting part is arranged in the water curtain component;The collecting part is used In the mixed liquor for collecting the water and flue dust that obtain by the water curtain component;
The filter element is detachable to be arranged in the support member, and the filter element is arranged in the collection The inside of component, the filter element are used to carrying out flue dust and water into separation to obtain smoke sample;
The water curtain component includes current limliting panel and water conservancy diversion panel, the current limliting curved surface and the guide face of the current limliting panel The guide face of plate forms the gradual change water stream channel narrow along the wide centre in water (flow) direction both ends, flows through the water flow of the gradual change water stream channel Form the water curtain for collecting flue dust.
Preferred in above technical scheme, the support member is support round bar, and the upper end of the support round bar, which is equipped with, to be used In the round or rectangular shank of hand-held or electrical equipment clamping, the lower end of the support round bar is with the first external screw thread and the The hollow structure of one internal screw thread.
Preferred in above technical scheme, the collecting part includes collecting vessel and cylindrical bar, the collecting vessel and institute Cylindrical bar is stated to be arranged with central axis, and the lower end of the cylindrical bar is fixedly connected with the collecting vessel, the cylindrical bar it is upper End outer wall is equipped with the second external screw thread to match with first internal screw thread.
Preferred in above technical scheme, the filter element is the sieve with central through hole, the central through hole set It is located at the lower end of the support round bar and its inner wall is equipped with the second internal screw thread for matching with first external screw thread, described the One externally threaded height is 0.5-1.5 times of the height of the collecting vessel;The sieve is the metal mesh of stainless steel material, mesh Number is 200-300 mesh.
Preferred in above technical scheme, the water curtain component further includes casing, and described sleeve pipe is set in the branch and holds round On bar, and current deflecting channel is formed between described sleeve pipe and the support round bar;The current limliting curved surface of the current limliting panel it is upper End and the outer wall of the support round bar are tightly connected, and the upper end of the guide face of the water conservancy diversion panel and the lower end of described sleeve pipe seal Connection;The diameter of the water curtain is 0.3-0.8 times of the internal diameter of the collecting vessel;The internal diameter of described sleeve pipe is than the support round bar The big 5-10mm of outer diameter.
It is preferred in above technical scheme, the folder formed between the guide face of the water conservancy diversion panel and the inner wall of described sleeve pipe Angle is 20 ° -60 °;The current limliting panel and the water conservancy diversion panel are stainless steel plate, and thickness is 1-3mm.
Using the technical solution of the utility model, have the advantages that
(1) sampler for extracting flue dust in high-temperature flue gas of the utility model include collecting part, filter element, Support member and water curtain component, overall structure are simplified, low manufacture cost, are easy to use;The sampler of the utility model is logical Supercooled water flows in sampler always, cools down to sampler, makes sampler will not be in metallurgical furnace high temperature In the environment of deformation occurs;Guidance in the utility model by the current limliting panel and water conservancy diversion panel in water curtain component to water flow, So that water flow is circumferentially flowed out uniform water curtain from gradual change water stream channel, increase the contact area of water curtain and flue gas, when water curtain four When the flue gas in week flows through water curtain, the flue dust carried in flue gas can all be captured by water curtain, be conducive to be collected into more flue dust;Current limliting The guide face of the current limliting curved surface of panel and the water conservancy diversion panel forms the gradual change water stream channel narrow along the wide centre in water (flow) direction both ends, The water curtain for ensuring to eventually form is circumferentially formed even water curtain, and water flow will not be splashed to collecting part in the state that flows downward Except (specifically collection drum), it is ensured that the safety of sampling process;Flue dust is carried in the utility model high temperature flue gas by water Curtain is fallen into collecting part with water curtain by water quenching cooling after capturing, and can effectively be prevented flue dust further occurrence from chemically reacting, be kept The original object phase composition of flue dust, convenient for subsequent detection and analysis research;The design of filter element, Neng Gouyou in the utility model Effect separation water and smoke sample, convenient for the extraction of flue dust sample;In the utility model between support member and collecting part and It is all made of detachable connection mode between filter element and support member etc., convenient for the dismounting and replacement of each component, meets not Same demand.
(2) support member is support round bar in the utility model, plays support and connection function, convenient for production;Support round bar Upper end be equipped with round or rectangular shank, (can be taken with electric block or manual control convenient for the clamping of hand-held or electrical equipment The lifting of sampling device), it is easy to operate;The lower end for supporting round bar is the hollow structure with the first external screw thread and the first internal screw thread, Convenient for collecting part and filter element detachable connection.
(3) collecting part includes collecting vessel and cylindrical bar in the utility model, and the collecting vessel and the cylindrical bar are same Central axis setting, structure are simplified, and the mixed liquor of water and flue dust are collected convenient for water curtain style, moreover it is possible to be convenient for collecting part and support rod Connection.
(4) filter element is the sieve with central through hole in the utility model, and component is easy to get, and is passed through outside first The combination of screw thread and the second internal screw thread enables the sieve to carry out position adjusting along the short transverse of the support round bar, thus The water and smoke sample in component can be ensured to separate and collect.
(5) water curtain component further includes casing in the utility model, and described sleeve pipe is set on the support round bar, and described Current deflecting channel, the upper end of the current limliting curved surface of current limliting panel and the support round bar are formed between casing and the support round bar Outer wall be tightly connected, the lower end of the upper end of the guide face of the water conservancy diversion panel and described sleeve pipe is tightly connected, it is ensured that current limliting face Smallest cross-sectional position between guide face changes with water velocity condition and is changed, strong applicability low to water flow requirements;And it covers The combination of pipe and water conservancy diversion panel can change the thickness and/or diameter of water curtain according to water flow size, to change water curtain and flue dust Contact area meets the needs of different flue dust types or flue dust quantity of the catch so as to adjust the quantity of the catch of flue dust.
Other than objects, features and advantages described above, there are also other purposes, feature and excellent for the utility model Point.Below with reference to figure, the utility model is described in further detail.
Detailed description of the invention
The attached drawing constituted part of this application is used to provide a further understanding of the present invention, the utility model Illustrative embodiments and their description are not constituteed improper limits to the present invention for explaining the utility model.In attached drawing In:
Fig. 1 is in embodiment 1 for extracting the overall structure diagram of the sampler of flue dust in high-temperature flue gas;
Fig. 2 is the top view of filter element in Fig. 1;
Fig. 3 is the structural schematic diagram of collecting part in Fig. 1;
Fig. 4 is the partial enlarged view in Fig. 1;
Wherein, 1, collecting part, 1.1, collecting vessel, 1.2, cylindrical bar, 2, filter element, 2.1, central through hole, 2.2, sieve Net, 3, support member, 3.1, shank, 4, water curtain component, 4.1, current limliting panel, 4.2, water conservancy diversion panel, 4.3, casing, A, current limliting are bent Face, B, guide face, C, gradual change water stream channel, D, current deflecting channel.
Specific embodiment
The embodiments of the present invention are described in detail below in conjunction with attached drawing, but the utility model can be according to power Benefit requires to limit and the multitude of different ways of covering is implemented.
Embodiment 1:
(arrow direction is water (flow) direction in Fig. 1) referring to figures 1-3, it is a kind of for extracting the sampling of flue dust in high-temperature flue gas Device, including collecting part 1, filter element 2, support member 3 and water curtain component 4, specific structure is as follows:
The upper end of the support member 3 is clamped for hand-held or electrical equipment, is collected described in the detachable connection of lower end Component 1, preferably: the support member 3 is support round bar, and the upper end of the support round bar is equipped with for hand-held or electrical equipment The lower end of the round or rectangular shank 3.1 of clamping, the support round bar is in the first external screw thread and the first internal screw thread Hollow structure.
The collecting part 1 is used to collect the mixed liquor of the water and flue dust that obtain by the water curtain component 4, preferably: institute Stating collecting part 1 includes collecting vessel 1.1 and cylindrical bar 1.2, is detailed in Fig. 3, the collecting vessel and the same central axis of the cylindrical bar Line setting, and the lower end of the cylindrical bar is fixedly connected with the collecting vessel, the upper end outer wall of the cylindrical bar is equipped with and institute State the second external screw thread that the first internal screw thread matches.
The filter element 2 is detachable to be arranged in the support member 3, and the filter element 2 is arranged described The inside of collecting part 1 obtains smoke sample for flue dust and water to be carried out separation, and preferably: the filter element 2 is in The sieve 2.2 of heart through-hole 2.1, is detailed in Fig. 2, and the central through hole 2.1 is set on the lower end of the support round bar and its inner wall Equipped with the second internal screw thread to match with first external screw thread, the first externally threaded height is the height of the collecting vessel 0.5-1.5 times;The sieve is the metal mesh of stainless steel material, and mesh number is 200-300 mesh.
The surface in the support member 3 and being located at the collecting part 1 is arranged in the water curtain component 4;The water Curtain component 4 includes current limliting panel 4.1, water conservancy diversion panel 4.2 and casing 4.3, is detailed in Fig. 1, described sleeve pipe is set in the support On round bar, and current deflecting channel D is formed between described sleeve pipe and the support round bar;The current limliting of the current limliting panel 4.1 is bent The outer wall of the upper end of face A and the support round bar is tightly connected, the upper end of the guide face B of the water conservancy diversion panel 4.2 and the set The lower end of pipe 4.3 is tightly connected;The guide face B of the current limliting curved surface A of the current limliting panel and the water conservancy diversion panel is formed along water flow The narrow gradual change water stream channel C in the wide centre in direction both ends, the water flow for flowing through the gradual change water stream channel are formed for collecting flue dust Water curtain.The diameter of the water curtain is 0.3-0.8 times of the internal diameter of the collecting vessel;The internal diameter of described sleeve pipe 4.2 is than the support The big 5-10mm of the outer diameter of round bar.It is preferred: the angle formed between the guide face of the water conservancy diversion panel and the inner wall of described sleeve pipe It is 20 ° -60 °;The current limliting panel and the water conservancy diversion panel are stainless steel plate, and thickness is 1-3mm.
(arrow direction is water (flow) direction) referring to fig. 4, the water conservancy diversion panel of dotted line signal are the position after moving up d.Guide face The structure of plate and current limliting panel can design according to the actual situation, enumerate one kind herein:
Minimum is flowed through with water flow according to the linear function of the curvilinear function of current limliting curved surface and guide face derivation water flow to go out Relational expression when mouthful sectional position between the thickness and water curtain speed of water curtain, coordinate system is as shown in figure 4, the wherein function of each line It is respectively as follows:
The linear function of guide face in water conservancy diversion panel are as follows: y=-kx+b0, wherein k is the slope of straight line, and value is by water conservancy diversion Angle between face and the inner wall of casing determines, such as when the inner wall of guide face and casing angle at 45 °, k is 1, and the straight line In functionWhen such as by casing moving distance d (d>0, d<0 when moving down when moving up), then Use b1=b0+ d replaces initial b0It is calculated.
The curvilinear function of current limliting curved surface are as follows: y=-0.01x2+c0, wherein c0Current limliting curved surface highest point is on the y axis when being initial Position, by c known to mathematical computations0≤b0-25。
By mathematical computations it is found that no matter b0、c0Why be worth, the coordinate perseverance in current limit curve at water flow smallest cross-sectional be (50k, c0-25k2).The distance between current limit curve and water conservancy diversion straight line at water flow smallest cross-sectionalWater flow smallest cross-sectional AreaFlow according to the flowmeter water flow of water inlet is Q passes throughThe flow velocity V of controllable water flow, while passing through determining b0、c0It can determine water curtain thickness h.
When water flow flows through gradual change water stream channel, tapered process is first undergone, after reaching at water flow smallest cross-sectional, and is undergone gradually The process of expansion, so that water flow radial component when reaching outlet port be made to be about 0 (to illustrate water flow radial component 0 in Fig. 1 Optimum state), along current limliting curved surface lower end run underneath to collect drum in.
Using the technical solution of the present embodiment, specifically: sampler being controlled by the shank of support member and enters high temperature In metallurgical furnace;The current deflecting channel formed between water flow sleeve pipe and support round bar enters sampler (can be with outside water Continuum micromeehanics are realized in source connection);The guide face of current limliting curved surface and the water conservancy diversion panel through current limliting panel is formed along water (flow) direction After the narrow gradual change water stream channel in the wide centre in both ends, it is circumferentially formed even water curtain;Water curtain carries the cigarette of capture under the effect of gravity Dirt enters in collecting vessel, by water quenching cooling, flue dust sample is made to keep original phase, convenient for subsequent detection and analysis;After sampling, lead to The shank for crossing support member takes out sampler out of furnace, sieve is moved up along support round bar, from the water in collecting vessel Middle removal, separates water with smoke sample, so extract flue dust sample, sieve can also be kept motionless, by collecting vessel from It is removed on support round bar, separates the water in collecting vessel with the flue dust sample on sieve;When collecting, sieve is unable to Jiang Shui and cigarette When dirt separates, dismountable sieve or collecting vessel realize the separation of water and flue dust in conjunction with the sieve of other specifications.
Using the technical solution of the utility model, effect is: overall structure is simplified, low manufacture cost, is easy to use;This reality It is flowed in sampler always with novel sampler by cooling water, sampler is cooled down, sampler is made It will not deformation occurs in the environment of metallurgical furnace high-temperature;Pass through the current limliting panel and water conservancy diversion in water curtain component in the utility model Guidance of the panel to water flow, makes water flow circumferentially flow out uniform water curtain from gradual change water stream channel, increases water curtain and flue gas Contact area, when the flue gas of water curtain surrounding flows through water curtain, the flue dust carried in flue gas can all be captured by water curtain, be conducive to collect To more flue dust, furthermore in water curtain component: water conservancy diversion panel can be moved up and down together with casing, can be used for changing the thickness of water curtain And/or diameter, so as to adjust the quantity of the catch of flue dust, meets different flue dust types to change the contact area of water curtain and flue dust Or the demand of flue dust quantity of the catch;It is carried in the utility model high temperature flue gas and falls into collection portion with water curtain after flue dust is captured by water curtain By water quenching cooling in part, make flue dust will not further occurrence chemical reaction, maintain the object phase composition of flue dust, be convenient for subsequent inspection Survey analysis and research;By the design of filter element in the utility model, water and smoke sample can be efficiently separated, is tried convenient for flue dust The extraction of sample;It is all made of between support member and collecting part and between filter element and support member etc. in the utility model Detachable connection mode meets the needs of different convenient for the dismounting and replacement of each component.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (6)

1. a kind of for extracting the sampler of flue dust in high-temperature flue gas, which is characterized in that including collecting part (1), filter house Part (2), support member (3) and water curtain component (4);
The upper end of the support member (3) is clamped for hand-held or electrical equipment, collection portion described in the detachable connection of lower end Part (1);The water curtain component (4) is arranged on the support member (3) and is located at the surface of the collecting part (1);Institute Collecting part (1) is stated for collecting the mixed liquor of the water and flue dust that obtain by the water curtain component (4);
The filter element (2) is detachable to be arranged on the support member (3), and the filter element (2) is arranged in institute The inside of collecting part (1) is stated, the filter element (2) is used to carrying out flue dust and water into separation to obtain smoke sample;
The water curtain component (4) includes current limliting panel (4.1) and water conservancy diversion panel (4.2), the current limliting curved surface (A) of the current limliting panel The gradual change water stream channel (C) narrow along the wide centre in water (flow) direction both ends is formed with the guide face (B) of the water conservancy diversion panel, is flowed through described The water flow of gradual change water stream channel forms the water curtain for collecting flue dust.
2. according to claim 1 for extracting the sampler of flue dust in high-temperature flue gas, which is characterized in that the support Component (3) is support round bar, and the upper end of the support round bar is equipped with for the round or rectangular of hand-held or electrical equipment clamping The lower end of shank (3.1), the support round bar is the hollow structure with the first external screw thread and the first internal screw thread.
3. according to claim 2 for extracting the sampler of flue dust in high-temperature flue gas, which is characterized in that the collection Component (1) includes collecting vessel (1.1) and cylindrical bar (1.2), the collecting vessel and the cylindrical bar with central axis setting, and The lower end of the cylindrical bar is fixedly connected with the collecting vessel, the upper end outer wall of the cylindrical bar be equipped with described first in spiral shell The second external screw thread that line matches.
4. according to claim 3 for extracting the sampler of flue dust in high-temperature flue gas, which is characterized in that the filtering Component (2) is the sieve (2.2) with central through hole (2.1), and the central through hole (2.1) is set under the support round bar It holds and its inner wall is equipped with the second internal screw thread to match with first external screw thread, the first externally threaded height is described 0.5-1.5 times of the height of collecting vessel;The sieve is the metal mesh of stainless steel material, and mesh number is 200-300 mesh.
5. according to claim 4 for extracting the sampler of flue dust in high-temperature flue gas, which is characterized in that the water curtain Component (4) further includes casing (4.3), and described sleeve pipe is set on the support round bar, and described sleeve pipe and the support round bar Between formed current deflecting channel (D);The outer wall of the upper end of the current limliting curved surface of the current limliting panel (4.1) and the support round bar It is tightly connected, the upper end of the guide face of the water conservancy diversion panel (4.2) and the lower end of described sleeve pipe (4.3) are tightly connected;The water The diameter of curtain is 0.3-0.8 times of the internal diameter of the collecting vessel;The internal diameter of described sleeve pipe is 5- bigger than the outer diameter of the support round bar 10mm。
6. according to claim 5 for extracting the sampler of flue dust in high-temperature flue gas, which is characterized in that the water conservancy diversion The angle formed between the guide face of panel and the inner wall of described sleeve pipe is 20 ° -60 °;The current limliting panel and the guide face Plate is stainless steel plate, and thickness is 1-3mm.
CN201820412172.3U 2018-03-26 2018-03-26 A kind of sampler for extraction flue dust in high-temperature flue gas Withdrawn - After Issue CN208547517U (en)

Priority Applications (1)

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CN201820412172.3U CN208547517U (en) 2018-03-26 2018-03-26 A kind of sampler for extraction flue dust in high-temperature flue gas

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820412172.3U CN208547517U (en) 2018-03-26 2018-03-26 A kind of sampler for extraction flue dust in high-temperature flue gas

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108562462A (en) * 2018-03-26 2018-09-21 中南大学 A kind of sampler for extracting flue dust in high-temperature flue gas

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108562462A (en) * 2018-03-26 2018-09-21 中南大学 A kind of sampler for extracting flue dust in high-temperature flue gas
CN108562462B (en) * 2018-03-26 2024-03-29 中南大学 Sampling device for extracting smoke dust from high-temperature smoke

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