CN208534710U - A kind of single cylinder High-Pressure Compressor - Google Patents
A kind of single cylinder High-Pressure Compressor Download PDFInfo
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- CN208534710U CN208534710U CN201820871414.5U CN201820871414U CN208534710U CN 208534710 U CN208534710 U CN 208534710U CN 201820871414 U CN201820871414 U CN 201820871414U CN 208534710 U CN208534710 U CN 208534710U
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Abstract
A kind of single cylinder High-Pressure Compressor provided by the utility model, including compressor housing and compressor body, the compressor housing are enclosed in cuboid and by pedestal, side plate and top plate；The compressor body is mounted in the compression case body；The compressor body includes dynamical system, compressibility, cooling system, grease filtration system and control system；The dynamical system is for pushing compressibility to generate high pressure gas；The cooling system is for cooling down dynamical system, compressibility and compressor housing；The grease filtration system is used to carry out water-oil separating to pressure-air；The control system is used to control the start and stop of dynamical system and cooling system.The utility model provides a kind of single cylinder High-Pressure Compressor, and 3 grades of traditional compressions or 4 grades of contraction principles are changed to 2 grades of integrated contraction principles, assist strength cooling system, solve two-stage compression and integrated bring high temperature problem.Complete machine realizes light-weight, at low cost, portable advantage.
Description
Technical field
The utility model belongs to Compressor Technology field more particularly to a kind of single cylinder High-Pressure Compressor.
Background technique
In fields such as shooting sports, pressure test, tank processed, military project, fire-fightings, the pressure-air of 20 megapascal or more can be used,
The compressor for providing pressure in industry at present has the following disadvantages:
1. generalling use 3 grades and 4 grades of contraction principles, air is cooling, and this compressor arrangement is complicated, calorific value is big, compression
Cylinder external temperature reaches 120 degree, and internal temperature reaches 200 degrees Celsius.Therefore, compression cylinder component must satisfy high temperature resistant, resistance to height
Pressure, wear-resisting and fatigue proof requirement, technical requirements are very high.Currently, such product relies primarily on import.
2. dynamical system and compression cylinder are separate structures, at high cost.Using V -- belt Drive, transmission loss is big, shakes
Greatly.
3. involving great expense, it is chiefly used in the business units such as shop, shooting team, club.Its weight generally at 35 kilograms or more,
Two people are needed to pull together to move, portability is bad.Therefore, it is not easy to spread to individual consumer.
Utility model content
For the defects in the prior art, the utility model provides a kind of single cylinder High-Pressure Compressor, by traditional 3 grades
Compression or 4 grades of contraction principles are changed to 2 grades of integrated contraction principles, assist strength cooling system, solve two-stage compression and integrate
Bring high temperature problem.Complete machine realizes light-weight, at low cost, portable advantage.
A kind of single cylinder High-Pressure Compressor provided by the utility model, including compressor housing and compressor body, institute
Compressor housing is stated in cuboid and is enclosed by pedestal, side plate and top plate；
The compressor body is mounted in the compression case body；
The compressor body includes dynamical system, compressibility, cooling system, grease filtration system and control system；
The dynamical system is fixedly connected with the compressibility, and dynamical system is for pushing compressibility to generate high pressure gas
Body；
The cooling system connect with compressibility and constitutes cooling circuit, and cooling system is for cooling down dynamical system, pressure
Compression system and compressor housing；
The grease filtration system connect with the compressibility and is used to carry out water-oil separating to pressure-air；
The control system is electrically connected with dynamical system and cooling system respectively, and control system is for controlling dynamical system
With the start and stop of cooling system.
The utility model passes through setting compressor housing and dynamical system, compressibility, cooling system, grease filtration system
And control system, dynamical system is used to that compressibility to be driven to work here, it presses to form pressure-air to the air come in, high pressure
Air realizes water-oil separating, keeps high pressure gas purer, finally arrange high pressure gas in entering grease filtration system
Out, for a person to use, compared to traditional 3 grades and 4 grades of High-Pressure Compressors, the structure of the utility model is more compact, also,
Without being driven by technological means such as V-belts, the weight of complete machine and vibration are smaller, meanwhile, the structure of the utility model is more
Small and exquisite, one can lift, and portability is good, be suitable for individual consumer.
In the above-mentioned technical solutions, the utility model can also do following improvement.
Preferred technical solution, additional technical feature are: support plate is equipped in the compression case body；
The dynamical system includes motor and low-pressure piston, and the motor is mounted by means of bolts on the pedestal and carries
Between plate, the upper output end of motor is fixedly connected with the low-pressure piston and low-pressure piston is driven to move up and down.
Motor is opened by control system, and motor here in the course of rotation, drives low-pressure piston in compressibility
Interior up and down motion pushes compressibility to generate high pressure gas, meanwhile, in order to guarantee that motor can normally start, connected by motor
There is motor capacitor.
Preferred technical solution, additional technical feature are: the compressibility includes compression cylinder, pressurized cylinder, height
Cylinder pressure, high pressure stem, silencer and high pressure cylinder cap；
The pressurized cylinder and high pressure cylinder are disposed in parallel in the compression cylinder, and compression cylinder is bolted installation
In the upper end of the motor；
The upper end of the low-pressure piston is fixedly installed screw rod, the screw rod be inserted vertically into the high pressure stem and with height
Compression bar is spirally connected；
The high pressure stem is adapted with the high pressure cylinder and is inserted into the high pressure cylinder, between high pressure stem and high pressure cylinder also
Equipped with high-pressure piston-ring；
The lower end and upper end of the compression cylinder are connected with air inlet pipe and air outlet pipe respectively；
The air inlet pipe is connected to by the silencer with the lower end of compression cylinder, and the lower end of compression cylinder passes through low pressure list
It is connected to valve with the lower end of the pressurized cylinder；
The upper end of the pressurized cylinder is connected with high pressure cylinder cap and passes through reversal valve to be connected to the high pressure cylinder；
The escape pipe is connected to by high pressure cylinder cap with the high pressure cylinder.
For air inlet pipe by connecting with extraneous feeder, gas is input to compression cylinder from air inlet pipe by feeder
Interior, the silencer of the connection in air inlet pipe has noise elimination effect, and when carrying out low pressure compression, low-pressure piston drives air pushes open low
Pressure check valve enters in pressurized cylinder, and the air being pressurized enters high pressure cylinder by reversal valve, meanwhile, low-pressure piston pushes high pressure
High pressure gas is pressed into oil and gas separating system by escape pipe to compress the gas inside high pressure cylinder, then by check valve by bar
In, realize that the two-stage compression of the utility model carries out all in compression cylinder, compared to traditional 3 to the two-stage compression of gas
Grade and 4 grades of High-Pressure Compressors, the structure of the utility model is more compact, and occupied area is smaller.
Preferred technical solution, additional technical feature are: the cooling system includes water tank, water pump, the first heat dissipation
Fan, the second heat emission fan, the first radiator and the second radiator；
The water tank and the water pump are fixedly mounted on the support plate above the motor；
First heat emission fan is mounted by means of bolts on the side plate；
First radiator is mounted by means of bolts in the first heat emission fan and the air outlet of the first heat emission fan of face
Place；
Second heat emission fan is fixedly mounted on the rotor tail end of the motor, and the second heat emission fan is located at the first heat dissipation
The lower section of fan；
Second radiator is mounted by means of bolts on the side plate and at the air outlet of the second heat emission fan of face；
The water pump is connected to by the first water cooling tube with the cavity inside the compression cylinder；
The water tank is connected to by the second water cooling tube with water pump；
First radiator is connected to by third water cooling tube with water tank；
Second radiator is connected to by the 4th water cooling tube with the first radiator；
The compression cylinder is connected to by the 5th water cooling tube with the second radiator, is arranged on the side wall of compression cylinder in spiral shell
Revolve the high pressure condenser tube of shape；
One end of the high pressure condenser tube is connected to the escape pipe.
By setting water tank, water pump, the first heat emission fan, the second heat emission fan, the first radiator and the second radiator, in water tank
Face is mounted with the coolant liquid for carrying out cooling coolant liquid to compressibility, in water tank and enters water pump by the second water cooling tube
In, the coolant liquid in water pump enters in the cavity of compression cylinder by the first water cooling tube, and in compression cylinder, compression cylinder
The core part and low-pressure piston in portion cooled down, and above-mentioned core part and low-pressure piston service life are greatly improved,
Performance is stablized.Coolant liquid is entered in the second radiator by the 5th water cooling tube, and heat is shed by the second radiator, heat dissipation
Coolant liquid afterwards enters in the first radiator further through the 4th water cooling tube, further radiates, the coolant liquid weight after the completion of radiating
It is newly flow back into water tank by third water cooling tube, realizes the circulation of coolant liquid；In addition, the second heat emission fan is for cooling entire dress
It sets.
Preferred technical solution, additional technical feature are: the grease filtration system includes cartridge filter；
The lower end of the cartridge filter is connected to by inlet suction port with the other end of the high pressure condenser tube；
The inside of the cartridge filter is successively arranged filter cotton layer, filtering meshes and filter wire layer from top to bottom；
It is successively arranged relief valve and gas outlet from top to bottom on the side wall of the cartridge filter；
The setting of filter cotton layer described in the gas outlet face.
The high pressure gas of compression cylinder enters cartridge filter by high pressure condenser tube, and in cartridge filter, first used filtering thread layer is preliminary
Water-oil separating, then filtered with filtering meshes, finally by filter cotton layer fine filtering grease, keep high pressure gas purer, in addition,
Relief valve can prevent cartridge filter pressure excessive and burst.
Preferred technical solution, additional technical feature are: the control system includes key panel, transformer, PCB
Integrated circuit, thermometer and thermometer probe；
The key panel is mounted by means of bolts on the support plate and exposes from the upper end of the compressor housing；
The PCB integrated circuit and the transformer are fixedly mounted on the support plate side by side and are located under key panel
Side, PCB integrated circuit are electrically connected with the key panel transformer respectively；
The thermometer probe is fixedly mounted on the top of the compression cylinder, and thermometer probe passes through PCB integrated circuit
It is electrically connected with the thermometer；
The water pump and the first heat emission fan are electrically connected with PCB integrated circuit respectively.
In the utility model, the high-voltage electricity (220V/110V) flowed into turns it into the low-voltage of 24V by transformer, mentions
Supply PCB integrated circuit, water pump, the first heat emission fan and thermometer；Reach the set temperature of temperature controller when temperature is excessively high；Work as pressure
Reach the setting value of adjustable high pressure gauge, PCB integrated circuit can control machine down；Intelligent control machine.
Preferred technical solution, additional technical feature are: further including security system；
The security system includes explosion-proof valve, low-pressure safety valve, adjustable high pressure gauge, temperature controller and current protector；
The explosion-proof valve is fixedly mounted on the side wall of the cartridge filter and between gas outlet and relief valve；
The low-pressure safety valve is fixedly mounted on the side of compression cylinder and is connected to the pressurized cylinder；
The adjustable high pressure gauge is fixedly mounted on the top of the cartridge filter；
The temperature controller is fixedly mounted on the top of compression cylinder and is set side by side with thermometer probe；
The current protector is fixedly mounted on key panel；
The adjustable high pressure gauge, temperature controller and current protector are electrically connected with the PCB integrated circuit.
Explosion-proof valve in the utility model corresponds to the high-voltage explosion-proof design of cartridge filter；Low-pressure safety valve corresponds to compression cylinder
Low-voltage explosion-proof design；Adjustable high pressure gauge is then used to carry out pressure setting to cartridge filter；Temperature controller carries out high temperature dwell to compression cylinder
Shield；Current protector realizes high current overload protection to the circuit in whole device.
Preferred technical solution, additional technical feature are: on the support plate at the air outlet of the second heat emission fan of face
Equipped with wind scooper.
Heat dissipation effect can be enhanced in the wind scooper of setting.
Preferred technical solution, additional technical feature are: the top of the compressor housing is bolted company
It is connected to handle, the bottom end of compressor housing has been bolted to connection anti-skidding feet.
The handle of setting is convenient for users to lifting the utility model, and anti-skidding feet then facilitates and is placed on the utility model
On ground.
Preferred technical solution, additional technical feature are: size is respectively equipped on the pedestal, side plate and top plate not
Identical heat release hole.
The heat release hole of setting, which facilitates, sheds the heat in compression case body.
The utility model has the following beneficial effects: the utility model passes through setting compressor housing and dynamical system, compression system
System, cooling system, grease filtration system and control system, the utility model quality only have 20 kilograms or so, and fuselage is in platypelloid type,
Can one guide and support, have the advantages of good portability.150 liters/min of capacity, has the fast advantage of aeration speed.Simultaneously because
Compression cylinder is designed using radiator water cooling, the temperature of compression cylinder is effectively reduced, core component is (such as: piston ring, low-pressure piston
And sealing ring) service life be greatly improved, performance stablize.In addition, the machine key fitment, such as: motor, transmission system, water
Pump, radiator, fan, pressure gauge, temperature controller carry out industrial standard part, and complete machine has advantage at low cost.
Detailed description of the invention
It, below will be right in order to illustrate more clearly of specific embodiment of the present invention or technical solution in the prior art
Specific embodiment or attached drawing needed to be used in the description of the prior art are briefly described.In all the appended drawings, similar
Element or part are generally identified by similar appended drawing reference.In attached drawing, each element or part might not be according to actual ratios
It draws.
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the top view of Fig. 1；
Fig. 3 is the three-dimensional structure diagram (one) that compressor housing removes side plate and top plate in Fig. 1；
Fig. 4 is A-A sectional view in Fig. 2；
Fig. 5 is the three-dimensional structure diagram (two) that compressor housing removes side plate and top plate in Fig. 1；
Fig. 6 is the three-dimensional structure diagram (three) that compressor housing removes side plate and top plate in Fig. 1；
Fig. 7 is the top view of cartridge filter；
Fig. 8 is B-B sectional view in Fig. 7；
Fig. 9 is the three-dimensional structure diagram (four) that compressor housing removes side plate and top plate in Fig. 1；
Figure 10 is the three-dimensional structure diagram (five) that compressor housing removes side plate and top plate in Fig. 1.
In attached drawing: 1 indicates compressor housing；2 indicate dynamical system；21 indicate motor；22 indicate low-pressure piston；3 indicate
Compressibility；31 indicate compression cylinder；32 indicate pressurized cylinder；33 indicate high pressure cylinder；34 indicate high pressure stem；35 indicate silencer；
36 indicate high-pressure piston-ring；37 indicate reversal valve；38 indicate high pressure cylinder cap；4 indicate cooling system；41 indicate water tank；42 indicate
Water pump；43 indicate the first heat emission fan；44 indicate the second heat emission fan；45 indicate the first radiator；46 indicate the second radiator；47 tables
Show high pressure condenser tube；5 indicate grease filtration system；51 indicate cartridge filter；52 indicate filter cotton layer；53 indicate filtering meshes；54
Indicate filter wire layer；55 indicate relief valve；6 indicate control system；61 indicate key panel；62 indication transformers；63 indicate PCB
Integrated circuit；64 indicate thermometer；65 indicate thermometer probe；7 indicate security system；71 indicate explosion-proof valve；72 indicate low pressure
Safety valve；73 indicate adjustable high pressure gauge；74 indicate current protector；75 indicate temperature controller；8 indicate support plate.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with attached drawing and implementation
Example, the present invention will be further described in detail.It should be appreciated that specific embodiment described herein is only used to explain
The utility model is not used to limit the utility model.
As shown in Figures 1 to 9, a kind of single cylinder High-Pressure Compressor provided by the utility model, including compressor housing 1
And compressor body, the compressor housing 1 are enclosed in cuboid and by pedestal, side plate and top plate；
The compressor body is mounted in the compressor housing 1；
The compressor body includes dynamical system 2, compressibility 3, cooling system 4, grease filtration system 5 and control system
System 6；
The dynamical system 2 is fixedly connected with the compressibility 3, and dynamical system 2 is for pushing compressibility 3 to generate height
It calms the anger body；
The cooling system 4 connect with compressibility 3 and constitutes cooling circuit, and cooling system 4 is for cooling down dynamical system
2, compressibility 3 and compressor housing 1；
The grease filtration system 5 connect with the compressibility 3 and for carrying out water-oil separating to pressure-air；
The control system 6 is electrically connected with dynamical system 2 and cooling system 4 respectively, and control system 6 is for controlling power
The start and stop of system 2 and cooling system 4.
The utility model passes through setting compressor housing 1 and dynamical system 2, compressibility 3, cooling system 4, grease filtering
System 5 and control system 6, dynamical system 2 presses to form high pressure for driving compressibility 3 to work to the air come in here
Air, pressure-air realize water-oil separating, keep high pressure gas purer in entering grease filtration system 5, finally will be high
Body of calming the anger discharge, for a person to use, compared to traditional 3 grades and 4 grades of High-Pressure Compressors, the structure of the utility model is more stepped up
It gathers, also, without being driven by technological means such as V-belts, the weight of complete machine and vibration are smaller, meanwhile, the utility model
Structure is more compact, one can lift, and portability is good, is suitable for individual consumer.
Such as Fig. 3, the compressor housing 1 is interior to be equipped with support plate 8；
The dynamical system 2 includes motor 21 and low-pressure piston 22, and the motor 21 is mounted by means of bolts on described
Between pedestal and support plate 8, the upper output end of motor 21 is fixedly connected with the low-pressure piston 22 and drives about 22 low-pressure piston
Movement.
Motor 21 is opened by control system 6, and motor 21 here in the course of rotation, drives low-pressure piston 22 pressing
It moves up and down in compression system 3, compressibility 3 is pushed to generate high pressure gas, meanwhile, in order to guarantee that motor 21 can normally start,
Motor capacitor is connected with by motor 21.
Such as Fig. 2 simultaneously combines Fig. 4, and the compressibility 3 includes compression cylinder 31, pressurized cylinder 32, high pressure cylinder 33, high pressure stem
34, silencer 35 and high pressure cylinder cap；
The pressurized cylinder 32 and high pressure cylinder 33 are disposed in parallel in the compression cylinder 31, and compression cylinder 31 passes through bolt
It is fixedly mounted on the upper end of the motor 21；
The upper end of the low-pressure piston 22 is fixedly installed screw rod, and the screw rod is inserted vertically into the high pressure stem 34 simultaneously
It is spirally connected with high pressure stem 34；
The high pressure stem 34 is adapted and is inserted into the high pressure cylinder 33, high pressure stem 34 and high pressure with the high pressure cylinder 33
High-pressure piston-ring 36 is additionally provided between cylinder 33；
The lower end and upper end of the compression cylinder 31 are connected with air inlet pipe and air outlet pipe respectively；
The air inlet pipe is connected to by the silencer 35 with the lower end of compression cylinder 31, and the lower end of compression cylinder 31 passes through
Low pressure check valve is connected to the lower end of the pressurized cylinder 32；
The upper end of the pressurized cylinder 32 is connected with high pressure cylinder cap 38 and is connected to by reversal valve 37 with the high pressure cylinder 33；
The escape pipe is connected to by high pressure cylinder cap 38 with the high pressure cylinder 33.
For air inlet pipe by connecting with extraneous feeder, gas is input to compression cylinder 31 from air inlet pipe by feeder
Interior, the silencer 35 of the connection in air inlet pipe has noise elimination effect, and when carrying out low pressure compression, low-pressure piston 22 drives air to push away
Low pressure check valve to be opened to enter in pressurized cylinder 32, the air being pressurized enters high pressure cylinder 33 by reversal valve 37, meanwhile, low pressure is living
High pressure gas is passed through escape pipe pressure to compress the gas inside high pressure cylinder 33, then by check valve 36 by 22 promotion high pressure stem 34 of plug
Enter into oil and gas separating system 5, realizes that the two-stage compression of the utility model is all in compression cylinder 31 to the two-stage compression of gas
It carries out, compared to traditional 3 grades and 4 grades of High-Pressure Compressors, the structure of the utility model is more compact, and occupied area is more
It is small.
Such as Fig. 5, the cooling system 4 is dissipated including water tank 41, water pump 42, the first heat emission fan 43, the second heat emission fan 44, first
Hot device 45 and the second radiator 46；
The water tank 41 and the water pump 42 are fixedly mounted on the support plate 8 of 21 top of motor；
First heat emission fan 43 is mounted by means of bolts on the side plate；
First radiator 45 is mounted by means of bolts in the first heat emission fan 43 and the first heat emission fan of face 43
At air outlet；
Second heat emission fan 44 is fixedly mounted on the rotor tail end of the motor 21, and the second heat emission fan 44 is located at the
The lower section of one heat emission fan 43；
Second radiator is mounted by means of bolts on the side plate and the air outlet of the second heat emission fan of face 44
Place；
The water pump 42 is connected to by the first water cooling tube with the cavity inside the compression cylinder 31；
The water tank 41 is connected to by the second water cooling tube with water pump 42；
First radiator 45 is connected to by third water cooling tube with water tank 41；
Second radiator 46 is connected to by the 4th water cooling tube with the first radiator 45；
The compression cylinder 31 is connected to by the 5th water cooling tube with the second radiator 46, winding on the side wall of compression cylinder 31
There is spiral high pressure condenser tube 47；
One end of the high pressure condenser tube 47 is connected to the escape pipe.
It is dissipated by setting water tank 41, water pump 42, the first heat emission fan 43, the second heat emission fan 44, the first radiator 45 and second
Hot device 46 is mounted with coolant liquid for carrying out cooling coolant liquid to compressibility 3, in water tank 41 inside water tank 41 by the
Two water cooling tubes enter in water pump 42, and the coolant liquid in water pump 42 enters the cavity of compression cylinder 31 by the first water cooling tube
It is interior, and to inside compression cylinder 31, compression cylinder 31 core part (high-pressure piston-ring etc.) and low-pressure piston 22 carry out
Cooling, above-mentioned core part and 22 service life of low-pressure piston are greatly improved, and performance is stablized.Coolant liquid passes through the 5th water cooling tube
It enters in the second radiator 46, heat is shed by the second radiator 46, the coolant liquid after heat dissipation is further through the 4th water cooling
Pipe enters in the first radiator 45, further radiates, and the coolant liquid after the completion of radiating is flow back into again through third water cooling tube
In water tank 41, the circulation of coolant liquid is realized；In addition, the second heat emission fan 44 is for cooling down whole device, in the utility model
High pressure condenser tube 47 designs the time spiral, extension gas passes through, and improves heat dissipation performance.
Such as Fig. 6 simultaneously combines Fig. 7 and Fig. 8, and the grease filtration system 5 includes cartridge filter 51；
The lower end of the cartridge filter 51 is connected to by inlet suction port with the other end of the high pressure condenser tube 47；
The inside of the cartridge filter 51 is successively arranged filter cotton layer 52, filtering meshes 53 and filter wire layer 54 from top to bottom；
It is successively arranged relief valve 55 and gas outlet from top to bottom on the side wall of the cartridge filter 51；
The setting of filter cotton layer 52 described in the gas outlet face.
The high pressure gas of compression cylinder 31 enters cartridge filter 51 by high pressure condenser tube 47, in cartridge filter 51 first with filtering
The silk preliminary water-oil separating of layer 54, then filtered with filtering meshes 53, finally by 52 fine filtering grease of filter cotton layer, make high pressure gas
Body is purer, in addition, relief valve 55 can prevent 51 pressure of cartridge filter excessive and burst.
Such as Fig. 9, the control system 6 includes key panel 61, transformer 62, PCB integrated circuit 63, thermometer 64 and temperature
Spend table probe 65；
The key panel 61 is mounted by means of bolts on the support plate 8 and from the upper end of the compressor housing 1
Expose；
The PCB integrated circuit 63 is fixedly mounted on the support plate 8 side by side with the transformer 62 and is located at key face
The lower section of plate 61, PCB integrated circuit 63 are electrically connected with 61 transformer 62 of key panel respectively；
The thermometer probe 65 is fixedly mounted on the top of the compression cylinder 31, and thermometer probe 65 passes through PCB collection
It is electrically connected at circuit 63 and the thermometer 64；
The water pump 42 and the first heat emission fan 43 are electrically connected with PCB integrated circuit 63 respectively.
In the utility model, the high-voltage electricity (220V/110V) flowed into turns it into the low-voltage of 24V by transformer 62,
It is supplied to PCB integrated circuit 63, water pump 42, the first heat emission fan 43 and thermometer 64；When pressure reaches setting for adjustable high pressure gauge 73
Definite value, PCB integrated circuit 63 can control machine down；Intelligent control machine.
It further include security system 7 such as Figure 10；
The security system 7 includes that explosion-proof valve 71, low-pressure safety valve 72, adjustable high pressure gauge 73, temperature controller 75 and electric current are protected
Protect device 74；
The explosion-proof valve 71 is fixedly mounted on the side wall of the cartridge filter 51 and between gas outlet and relief valve 55；
The low-pressure safety valve 72 is fixedly mounted on the side of compression cylinder 31 and is connected to the pressurized cylinder 32；
The adjustable high pressure gauge 73 is fixedly mounted on the top of the cartridge filter 51；
The temperature controller 75 is fixedly mounted on the top of compression cylinder 31 and is set side by side with thermometer probe 65；
The current protector 74 is fixedly mounted on key panel 61；
The adjustable high pressure gauge 73, temperature controller 75 and current protector 74 are electrically connected with the PCB integrated circuit 63,
Reach the set temperature of temperature controller 75 when temperature is excessively high；PCB integrated circuit 63 can control machine down.
The high-voltage explosion-proof design of the corresponding cartridge filter 51 of explosion-proof valve 71 in the utility model；The corresponding compression of low-pressure safety valve 72
The low-voltage explosion-proof of cylinder body 31 designs；Adjustable high pressure gauge 73 is then for carrying out pressure setting to cartridge filter 51；75 pairs of temperature controller compressions
Cylinder body 31 carries out high temperature protection；Current protector 74 realizes high current overload protection to the circuit in whole device.
Such as Fig. 2, wind scooper is equipped on the support plate 8 at the air outlet of the second heat emission fan of face 44.
Heat dissipation effect can be enhanced in the wind scooper of setting.
Such as Fig. 1, the top of the compressor housing 1 has been bolted to connection handle, and the bottom end of compressor housing 1 is logical
It crosses bolt and is fixedly connected with anti-skidding feet.
The handle of setting is convenient for users to lifting the utility model, and anti-skidding feet then facilitates and is placed on the utility model
On ground.
Such as Fig. 1, the not exactly the same heat release hole of size is respectively equipped on the pedestal, side plate and top plate.
The heat release hole of setting, which facilitates, sheds the heat in compressor housing 1.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", "outside", " suitable
The orientation or positional relationship of the instructions such as hour hands ", " counterclockwise ", " axial direction ", " radial direction ", " circumferential direction " is orientation based on the figure
Or positional relationship, be merely for convenience of describing the present invention and simplifying the description, rather than the device of indication or suggestion meaning or
Element must have a particular orientation, be constructed and operated in a specific orientation, therefore should not be understood as the limit to the utility model
System.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.The meaning of " plurality " is two or more in the description of the present invention, remove
It is non-separately to have clearly specific restriction.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " Gu
It is fixed " etc. terms shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integral；It can be
Mechanical connection, is also possible to be electrically connected；It can be directly connected, two can also be can be indirectly connected through an intermediary
The interaction relationship of connection or two elements inside element.It for the ordinary skill in the art, can basis
Concrete condition understands the concrete meaning of above-mentioned term in the present invention.
In the present invention unless specifically defined or limited otherwise, fisrt feature is in the second feature " on " or " down "
It can be that the first and second features directly contact or the first and second features are by intermediary mediate contact.Moreover, first is special
Sign can be fisrt feature above the second feature " above ", " above " and " above " and be directly above or diagonally above the second feature, or only
Indicate that first feature horizontal height is higher than second feature.Fisrt feature under the second feature " below ", " below " and " below " can be with
It is that fisrt feature is directly under or diagonally below the second feature, or is merely representative of first feature horizontal height less than second feature.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " example ", " specifically show
The description of example " or " some examples " etc. means specific features, structure, material or spy described in conjunction with this embodiment or example
Point is contained at least one embodiment or example of the utility model.In the present specification, to the schematic table of above-mentioned term
It states and is necessarily directed to identical embodiment or example.Moreover, particular features, structures, materials, or characteristics described can be with
It can be combined in any suitable manner in any one or more of the embodiments or examples.In addition, without conflicting with each other, this field
Technical staff can by the feature of different embodiments or examples described in this specification and different embodiments or examples into
Row combination and combination.
Although the embodiments of the present invention have been shown and described above, it is to be understood that above-described embodiment is
Illustratively, it should not be understood as limiting the present invention, those skilled in the art are in the scope of the utility model
Inside it can make changes, modifications, alterations, and variations to the above described embodiments.
Claims (10)
1. a kind of single cylinder High-Pressure Compressor, including compressor housing (1) and compressor body, the compressor housing (1)
It is enclosed in cuboid and by pedestal, side plate and top plate；
The compressor body is mounted in the compressor housing (1)；It is characterized by:
The compressor body includes dynamical system (2), compressibility (3), cooling system (4), grease filtration system (5) and control
System (6) processed；
The dynamical system (2) is fixedly connected with the compressibility (3), and dynamical system (2) is for pushing compressibility (3) to produce
Raw high pressure gas；
The cooling system (4) connect and constitutes cooling circuit with compressibility (3), and cooling system (4) is for cooling down dynamical system
System (2), compressibility (3) and compressor housing (1)；
The grease filtration system (5) connect with the compressibility (3) and for carrying out water-oil separating to pressure-air；
The control system (6) is electrically connected with dynamical system (2) and cooling system (4) respectively, and control system (6) is for controlling
The start and stop of dynamical system (2) and cooling system (4).
2. a kind of single cylinder High-Pressure Compressor according to claim 1, it is characterised in that: the compressor housing (1)
It is interior to be equipped with support plate (8)；
The dynamical system (2) includes motor (21) and low-pressure piston (22), and the motor (21) is mounted by means of bolts on
Between the pedestal and support plate (8), the upper output end of motor (21) is fixedly connected with the low-pressure piston (22) and drives low pressure
Piston (22) moves up and down.
3. a kind of single cylinder High-Pressure Compressor according to claim 2, it is characterised in that: compressibility (3) packet
Include compression cylinder (31), pressurized cylinder (32), high pressure cylinder (33), high pressure stem (34), silencer (35) and high pressure cylinder cap (38)；
The pressurized cylinder (32) and high pressure cylinder (33) are disposed in parallel in the compression cylinder (31), and compression cylinder (31) passes through
Bolt is fixedly mounted on the upper end of the motor (21)；
The upper end of the low-pressure piston (22) is fixedly installed screw rod, and the screw rod is inserted vertically into the high pressure stem (34) simultaneously
It is spirally connected with high pressure stem (34)；
The high pressure stem (34) is adapted with the high pressure cylinder (33) and is inserted into the high pressure cylinder (33), high pressure stem (34) with
High-pressure piston-ring (36) are additionally provided between high pressure cylinder (33)；
The lower end and upper end of the compression cylinder (31) are connected with air inlet pipe and air outlet pipe respectively；
The air inlet pipe is connected to by the silencer (35) with the lower end of compression cylinder (31), and the lower end of compression cylinder (31) is logical
Low pressure check valve is crossed to be connected to the lower end of the pressurized cylinder (32)；
The upper end of the pressurized cylinder (32) is connected with high pressure cylinder cap (38) and is connected by reversal valve (37) and the high pressure cylinder (33)
It is logical；
The escape pipe is connected to by high pressure cylinder cap (38) with the high pressure cylinder (33).
4. a kind of single cylinder High-Pressure Compressor according to claim 3, it is characterised in that: cooling system (4) packet
Include water tank (41), water pump (42), the first heat emission fan (43), the second heat emission fan (44), the first radiator (45) and the second radiator
(46)；
The water tank (41) and the water pump (42) are fixedly mounted on the support plate (8) above the motor (21)；
First heat emission fan (43) is mounted by means of bolts on the side plate；
First radiator (45) is mounted by means of bolts on the first heat emission fan (43) and the first heat emission fan of face (43)
Air outlet at；
Second heat emission fan (44) is fixedly mounted on the rotor tail end of the motor (21), and the second heat emission fan (44) is located at
The lower section of first heat emission fan (43)；
Second radiator (46) is mounted by means of bolts on the side plate and the outlet air of the second heat emission fan of face (44)
At mouthful；
The water pump (42) is connected to by the first water cooling tube cavity internal with the compression cylinder (31)；
The water tank (41) is connected to by the second water cooling tube with water pump (42)；
First radiator (45) is connected to by third water cooling tube with water tank (41)；
Second radiator (46) is connected to by the 4th water cooling tube with the first radiator (45)；
The compression cylinder (31) is connected to by the 5th water cooling tube with the second radiator (46), on the side wall of compression cylinder (31) around
Equipped with spiral high pressure condenser tube (47)；
One end of the high pressure condenser tube (47) is connected to the escape pipe.
5. a kind of single cylinder High-Pressure Compressor according to claim 4, it is characterised in that: the grease filtration system
It (5) include cartridge filter (51)；
The lower end of the cartridge filter (51) is connected to by inlet suction port with the other end of the high pressure condenser tube (47)；
The inside of the cartridge filter (51) is successively arranged filter cotton layer (52), filtering meshes (53) and filter wire layer from top to bottom
(54)；
It is successively arranged relief valve (55) and gas outlet from top to bottom on the side wall of the cartridge filter (51)；
The setting of filter cotton layer (52) described in the gas outlet face.
6. a kind of single cylinder High-Pressure Compressor according to claim 5, it is characterised in that: control system (6) packet
Include key panel (61), transformer (62), PCB integrated circuit (63), thermometer (64) and thermometer probe (65)；
The key panel (61) is mounted by means of bolts on the support plate (8) and from the upper of the compressor housing (1)
Expose at end；
The PCB integrated circuit (63) and the transformer (62) are fixedly mounted on the support plate (8) side by side and are located at key
The lower section of panel (61), PCB integrated circuit (63) are electrically connected with the key panel (61) transformer (62) respectively；
The thermometer probe (65) is fixedly mounted on the top of the compression cylinder (31), and thermometer probe (65) passes through PCB
Integrated circuit (63) and the thermometer (64) are electrically connected；
The water pump (42) and the first heat emission fan (43) are electrically connected with PCB integrated circuit (63) respectively.
7. a kind of single cylinder High-Pressure Compressor according to claim 6, it is characterised in that: further include security system (7)；
The security system (7) include explosion-proof valve (71), low-pressure safety valve (72), adjustable high pressure gauge (73), temperature controller (75) and
Current protector (74)；
The explosion-proof valve (71) be fixedly mounted on the side wall of the cartridge filter (51) and be located at gas outlet and relief valve (55) it
Between；
The low-pressure safety valve (72) is fixedly mounted on the side of compression cylinder (31) and is connected to the pressurized cylinder (32)；
The adjustable high pressure gauge (73) is fixedly mounted on the top of the cartridge filter (51)；
The temperature controller (75) is fixedly mounted on the top of compression cylinder (31) and is set side by side with thermometer probe (65)；
The current protector (74) is fixedly mounted on key panel (61)；
The adjustable high pressure gauge (73), temperature controller (75) and current protector (74) are electrical with the PCB integrated circuit (63)
Connection.
8. a kind of single cylinder High-Pressure Compressor according to claim 2, it is characterised in that: face on the support plate (8)
Wind scooper is equipped at the air outlet of second heat emission fan (44).
9. a kind of single cylinder High-Pressure Compressor according to claim 1, it is characterised in that: the compressor housing (1)
Top be bolted to connection handle, the bottom end of compressor housing (1) has been bolted to connection anti-skidding feet.
10. a kind of single cylinder High-Pressure Compressor according to claim 1, it is characterised in that: the pedestal, side plate and top
The not exactly the same heat release hole of size is respectively equipped on plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820871414.5U CN208534710U (en) | 2018-06-06 | 2018-06-06 | A kind of single cylinder High-Pressure Compressor |
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| CN201820871414.5U CN208534710U (en) | 2018-06-06 | 2018-06-06 | A kind of single cylinder High-Pressure Compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108571435A (en) * | 2018-06-06 | 2018-09-25 | 东莞市速美机电设备有限公司 | A kind of single cylinder High-Pressure Compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108571435A (en) * | 2018-06-06 | 2018-09-25 | 东莞市速美机电设备有限公司 | A kind of single cylinder High-Pressure Compressor |
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Address after: 523926 Area B, Second Floor, Building C, Luhuadon, Huaideyao Industrial Zone, Humen Town, Dongguan City, Guangdong Province Patentee after: Dongguan New Warrior Mechanical and Electrical Equipment Co., Ltd. Address before: 523926 Area B, Second Floor, Building C, Luhuadon, Huaideyao Industrial Zone, Humen Town, Dongguan City, Guangdong Province Patentee before: Dongguan city soilbuild Electromechanical Equipment Co. Ltd |
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