CN208528370U - A kind of heating device for product weld preheating - Google Patents

A kind of heating device for product weld preheating Download PDF

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Publication number
CN208528370U
CN208528370U CN201821294327.4U CN201821294327U CN208528370U CN 208528370 U CN208528370 U CN 208528370U CN 201821294327 U CN201821294327 U CN 201821294327U CN 208528370 U CN208528370 U CN 208528370U
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nozzle
sleeve
cylindrical section
sealing
pipe
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CN201821294327.4U
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王利柱
杨宝纯
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Harbin Xintang Boiler Container Engineering Co ltd
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HARBIN HAGUO BOILER CONTAINER ENGINEERING CO LTD
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Abstract

一种用于产品焊前预热的加热装置,它涉及机械制造技术领域,以解决现有焊前预热装置存在火焰加热面积小,热量不集中,能耗大,加热不均匀,效率不高,达不到预期的加热效果的问题。本实用新型包括气嘴、密封管和N个喷嘴;密封管上加工有N个与喷嘴连通的孔,密封管上还加工有进气孔,进气孔上设有气嘴;每个喷嘴由第一圆柱段、第二圆柱段和圆锥段组成;第一圆柱段的直径比第二圆柱段的直径大,每个喷嘴的中心加工有贯通第一圆柱段、第二圆柱段和圆锥段的中空腔,中空腔的轮廓与喷嘴外部轮廓相同,喷嘴的圆锥段的表面加工有M个进风孔;每个喷嘴上第二圆柱段的端面焊接在密封管的每个孔的位置。本实用新型适用于产品焊前的预热。

A heating device for preheating products before welding, which relates to the technical field of machinery manufacturing, to solve the problems of the existing preheating device before welding that the flame heating area is small, the heat is not concentrated, the energy consumption is large, the heating is uneven, and the efficiency is not high. , the problem of not reaching the expected heating effect. The utility model comprises a gas nozzle, a sealing pipe and N nozzles; the sealing pipe is machined with N holes communicating with the nozzles, the sealing pipe is also provided with air inlet holes, and the air inlet holes are provided with gas nozzles; each nozzle is formed by The first cylindrical section, the second cylindrical section and the conical section are composed; the diameter of the first cylindrical section is larger than the diameter of the second cylindrical section, and the center of each nozzle is machined with a nozzle penetrating the first cylindrical section, the second cylindrical section and the conical section. A hollow cavity, the contour of the hollow cavity is the same as the outer contour of the nozzle, the surface of the conical section of the nozzle is machined with M air inlet holes; the end face of the second cylindrical section on each nozzle is welded at the position of each hole of the sealing tube. The utility model is suitable for preheating products before welding.

Description

A kind of heating device for product weld preheating
Technical field
The present invention relates to machinery manufacturing technology fields, and in particular to a kind of heating device.
Background technique
In the production of heavy industry, drum, header, container need to preheat before welding mostly, and preheating is made using fuel gas For heat medium, natural gas line is connected using the hose of incombustible material.The other end of hose connects a steel pipe, natural gas from The other end of steel pipe sprays natural gas, lights natural gas and heats to the welding region of metal, and METAL HEATING PROCESS temperature to 50~ 250 DEG C are differed, and burned flame plays pendulum, and flame is not straight and upright enough, and heating surface (area) (HS is small, limits to very much, is heated position metal watch Face has one layer of black carbon compound, and heating temperature is higher, and the heating time used is longer, and heat losses are more, inefficient.In reality About 10 meters of header average length or so in the production of border, drum and container average diameter about 3m or so, product structure is complicated and again It is big and long, heating effect obviously cannot be reached using original single heating mode, entirety reaches heating effect and can only adopt if thinking Whole heating is carried out with heat treatment gas furnace, will result in production cost substantial increase in this way.
In conclusion existing weld preheating device is the problem is that flame heating surface (area) (HS is small, heat is not concentrated, energy consumption Greatly, heating is uneven, inefficient, and expected heating effect is not achieved.
Summary of the invention
The present invention in order to solve existing weld preheating device there are flame heating surface (area) (HS is small, do not concentrate, and energy consumption is high, adds by heat The problem of heat is uneven, inefficient, and expected heating effect is not achieved, and a kind of heating for product weld preheating is provided Device.
The technical solution adopted by the present invention to solve the above technical problem is:
It includes gas nozzle, seal pipe and N number of nozzle, and N >=5, N are positive integer;
It is machined with N number of hole being connected to nozzle in seal pipe, air inlet is also machined in seal pipe, air inlet is equipped with gas Mouth;
Each nozzle is made of the first cylindrical section, the second cylindrical section and conical section;
The diameter of first cylindrical section is bigger than the diameter of the second cylindrical section, and the center of each nozzle is machined with the first cylinder of perforation Section, the hollow cavity of the second cylindrical section and conical section, the profile of hollow cavity is identical as nozzle exterior profile, the table of the conical section of nozzle Face is machined with M air inlet hole, and M >=4, M are integer;
The end face of the second cylindrical section is welded on the position in each hole of seal pipe on each nozzle.
Compared with the prior art, the invention has the following beneficial effects:
One, gas nozzle is arranged in the utility model, and fuel gas enters from gas nozzle, sprays from multiple nozzles, have on nozzle M into Air holes makes fuel gas be mixed into certain air, keeps burning more abundant, heats to workpiece, improves single-nozzle burning When the heat that generates, the lesser entrance in fuel gas cross section out of hollow cavity sprays to the biggish outlet in cross section, makes flammable Gaseous diffusion combustion increases the pre- heat area of single-nozzle burning, and multiple nozzles is arranged in seal pipe, increases heating surface (area) (HS, The efficiency for improving heating shortens the preheating time of workpiece, and so as to avoid original method flame heating surface (area) (HS, small, heat is not It concentrates, energy consumption is high, heats the problem of the problems such as uneven, inefficient.
Two, multiple air inlet holes are arranged on the utility model nozzle is sufficiently mixed oxygen and fuel gas, fuel gas combustion Burning is more abundant, and heating location metal surface is made not have black carbon compound.
Three, the utility model structure is simple, can be adjusted the quantity of pipe length and nozzle according to production needs, thus Reach the maximization of heating efficiency.
Detailed description of the invention
Fig. 1 is schematic diagram of the present invention when seal pipe 2 is linear;
Fig. 2 is the main view of nozzle 3;
Fig. 3 is the side view of nozzle 3;
Fig. 4 is the schematic diagram of bracket 4;
Fig. 5 is the A-A cross-sectional view of Fig. 4;
Fig. 6 is schematic diagram of the present invention when seal pipe 2 is double circular ring shapes;
Fig. 7 is the top view of Fig. 6;
Fig. 8 is the present invention when seal pipe 2 is arc-shaped schematic diagram;
Fig. 9 is the schematic diagram of lifting regulating mechanism 8.
Specific embodiment
Specific embodiment 1: illustrate present embodiment in conjunction with Fig. 1-Fig. 3, present embodiment it include gas nozzle 1, sealing Pipe 2 and N number of nozzle 3, N >=5, N are positive integer;
It is machined with N number of hole being connected to nozzle 3 in seal pipe 2, air inlet is also machined in seal pipe 2, is set on air inlet There is gas nozzle 1;
Each nozzle 3 is made of the first cylindrical section 3-1, the second cylindrical section 3-2 and conical section 3-3;
The diameter of first cylindrical section 3-1 is bigger than the diameter of the second cylindrical section 3-2, and the center of each nozzle 3 is machined with perforation Outside the profile and nozzle 3 of the hollow cavity 3-4 of first cylindrical section 3-1, the second cylindrical section 3-2 and conical section 3-3, hollow cavity 3-4 Profile is identical, and it is integer that the surface of the conical section 3-3 of nozzle 3, which is machined with M air inlet hole 3-5, M >=4, M,;
The end face of second cylindrical section 3-2 is welded on the position in each hole of seal pipe 2 on each nozzle 3.
Specific embodiment 2: illustrate present embodiment in conjunction with Fig. 1, Fig. 6 and Fig. 8, seal pipe 2 described in present embodiment For linear, double circular ring shapes or one of arc-shaped.
Other compositions and connection relationship are same as the specific embodiment one.
Specific embodiment 3: illustrating present embodiment in conjunction with Fig. 1, Fig. 4 and Fig. 5, present embodiment works as the sealing When pipe 2 is linear, the hole in seal pipe 2 is equidistant and direction identical set, sets that there are two brackets 4 in seal pipe 2;
Each bracket 4 includes first base 4-1, first handle 4-2, first sleeve 4-3, conduit saddle 4-4 and column 4-5;
Column 4-5 is fixed on first base 4-1, and first sleeve 4-3, the side of first sleeve 4-3 are set on column 4-5 Face is threaded hole, and threaded hole is equipped with first handle 4-2, is connected with conduit saddle 4-4 on first sleeve 4-3;
Seal pipe 2 is arranged on the conduit saddle 4-4 of two brackets 4.
The height for adjusting first sleeve 4-3 makes the nozzle 3 in seal pipe 2 apart from heated work pieces to be added to suitable position, and leads to Overregulating first handle 4-2 holds out against the end of first handle 4-2 screw rod on column 4-5, then by the fuel gas on nozzle 3 It lights and workpiece is heated.
Present embodiment is suitable for the weld preheating that weld seam is linear.
Other compositions and connection relationship are identical with embodiment two.
Specific embodiment 4: illustrating present embodiment in conjunction with Fig. 6 and Fig. 7, present embodiment is when the seal pipe 2 When double circular ring shapes, the nozzle 3 in the seal pipe 2 of double circular ring shapes is upwardly disposed, the interior endless tube of the seal pipe 2 of double circular ring shapes and outer It is connected with connecting plate 5 between endless tube, has been respectively communicated with standpipe 6 on the interior endless tube and outer endless tube of 2 side of seal pipe of double circular ring shapes, Two standpipes 6 are connected to transverse tube 7, and 7 one end of transverse tube is welded with plug, and the other end of transverse tube 7 is connected with gas nozzle 1.
Present embodiment is suitable for the weld preheating of forging.
Other compositions and connection relationship are identical with embodiment two.
Specific embodiment 5: illustrating present embodiment in conjunction with Fig. 8, present embodiment is circular arc when the seal pipe 2 When shape, nozzle 3 in the seal pipe 2 is towards the center of circle of circular arc, and affixed in the seal pipe 2 there are two the liters being arranged in juxtaposition Regulating mechanism 8 drops.
It is the preheating before annular workpiece weldering that present embodiment, which is suitable for weld seam,.
Other compositions and connection relationship are identical with embodiment two.
Specific embodiment 6: illustrate present embodiment in conjunction with Fig. 8 and Fig. 9, each rising-falling tone of present embodiment Saving mechanism 8 includes second handle 8-1, adjusting rod 8-2, second sleeve 8-3 and second base 8-4;
Second sleeve 8-3 is connected on second base 8-4, second sleeve 8-3 is arranged vertically, is equipped in second sleeve 8-3 Adjusting rod 8-2, and adjusting rod 8-2 can be moved up and down in second sleeve 8-3, adjusting rod 8-2 are fixed in arc-shaped described close On tube sealing 2, the side of second sleeve 8-3 is machined with the first threaded hole, is equipped with second handle 8-1 in the first threaded hole.
Adjusting rod 8-2 is slided in second sleeve 8-3 to adjust the height of arc-shaped seal pipe 2, is adjusted to suitable high Degree presses closer the end of the screw rod on second handle 8-1 on adjusting rod 8-2, keeps seal pipe 2 fixed, lights the flammable of nozzle 3 Gas heats workpiece 9.
Other compositions and connection relationship are identical as specific embodiment five.

Claims (6)

1.一种用于产品焊前预热的加热装置,其特征在于:它包括气嘴(1)、密封管(2)和N个喷嘴(3),N≥5,N为正整数;1. A heating device for preheating products before welding, characterized in that: it comprises a gas nozzle (1), a sealing tube (2) and N nozzles (3), where N≥5, and N is a positive integer; 密封管(2)上加工有N个与喷嘴(3)连通的孔,密封管(2)上还加工有进气孔,进气孔上设有气嘴(1);The sealing pipe (2) is machined with N holes communicating with the nozzle (3), the sealing pipe (2) is also machined with air inlet holes, and the air inlet holes are provided with air nozzles (1); 每个喷嘴(3)由第一圆柱段(3-1)、第二圆柱段(3-2)和圆锥段(3-3)组成;Each nozzle (3) consists of a first cylindrical segment (3-1), a second cylindrical segment (3-2) and a conical segment (3-3); 第一圆柱段(3-1)的直径比第二圆柱段(3-2)的直径大,每个喷嘴(3)的中心加工有贯通第一圆柱段(3-1)、第二圆柱段(3-2)和圆锥段(3-3)的中空腔(3-4),中空腔(3-4)的轮廓与喷嘴(3)外部轮廓相同,喷嘴(3)的圆锥段(3-3)的表面加工有M个进风孔(3-5),M≥4,M为整数;The diameter of the first cylindrical section (3-1) is larger than the diameter of the second cylindrical section (3-2), and the center of each nozzle (3) is machined to pass through the first cylindrical section (3-1) and the second cylindrical section (3-2) and the hollow cavity (3-4) of the conical section (3-3), the contour of the hollow cavity (3-4) is the same as the outer contour of the nozzle (3), the conical section (3-4) of the nozzle (3) 3) The surface is processed with M air inlet holes (3-5), M≥4, M is an integer; 每个喷嘴(3)上第二圆柱段(3-2)的端面焊接在密封管(2)的每个孔的位置。The end face of the second cylindrical section (3-2) on each nozzle (3) is welded at the position of each hole of the sealing tube (2). 2.根据权利要求1所述的一种用于产品焊前预热的加热装置,其特征在于:所述密封管(2)为直线形、双圆环形或圆弧形中的一种。2 . A heating device for preheating products before welding according to claim 1 , wherein the sealing tube ( 2 ) is one of a straight line, a double circular ring or a circular arc. 3 . 3.根据权利要求2所述的一种用于产品焊前预热的加热装置,其特征在于:当所述密封管(2)为直线形时,密封管(2)上的孔等间距且方向相同布置,密封管(2)上设有两个支架(4);3. A heating device for preheating products before welding according to claim 2, characterized in that: when the sealing tube (2) is linear, the holes on the sealing tube (2) are equally spaced and Arranged in the same direction, two brackets (4) are arranged on the sealing tube (2); 每个支架(4)包括第一底座(4-1)、第一手柄(4-2)、第一套筒(4-3)、管托(4-4)和立柱(4-5);Each bracket (4) includes a first base (4-1), a first handle (4-2), a first sleeve (4-3), a tube holder (4-4) and a column (4-5); 立柱(4-5)固接在第一底座(4-1)上,立柱(4-5)上套装有第一套筒(4-3),第一套筒(4-3)的侧面加工有螺纹孔,螺纹孔上设有第一手柄(4-2),第一套筒(4-3)上固接有管托(4-4);The upright column (4-5) is fixed on the first base (4-1), the upright column (4-5) is sleeved with a first sleeve (4-3), and the side surface of the first sleeve (4-3) is processed A threaded hole is provided, a first handle (4-2) is arranged on the threaded hole, and a tube holder (4-4) is fixedly connected to the first sleeve (4-3); 密封管(2)设置在两个支架(4)的管托(4-4)上。The sealing tubes (2) are arranged on the tube holders (4-4) of the two brackets (4). 4.根据权利要求2所述的一种用于产品焊前预热的加热装置,其特征在于:当所述密封管(2)为双圆环形时,双圆环形的密封管(2)上的喷嘴(3)均朝上布置,双圆环形的密封管(2)的内环管和外环管之间固接有连接板(5),双圆环形的密封管(2)一侧的内环管和外环管上分别连通有立管(6),两个立管(6)与横管(7)连通,横管(7)一端焊接有堵头,横管(7)的另一端连接有气嘴(1)。4. A heating device for preheating products before welding according to claim 2, characterized in that: when the sealing tube (2) is a double-circular ring, the double-circular sealing pipe (2) The nozzles (3) on the ) are all arranged upward, a connecting plate (5) is fixedly connected between the inner ring pipe and the outer ring pipe of the double annular sealing pipe (2), and the double annular sealing pipe (2) ) on one side of the inner ring pipe and the outer ring pipe are respectively connected with a riser (6), the two risers (6) are connected with the transverse pipe (7), and one end of the transverse pipe (7) is welded with a plug, and the transverse pipe ( The other end of 7) is connected with a gas nozzle (1). 5.根据权利要求2所述的一种用于产品焊前预热的加热装置,其特征在于:当所述密封管(2)为圆弧形时,所述密封管(2)上的喷嘴(3)均朝向圆弧的圆心,所述密封管(2)上固接有两个并列布置的升降调节机构(8)。5. A heating device for preheating products before welding according to claim 2, characterized in that: when the sealing tube (2) is arc-shaped, the nozzle on the sealing tube (2) (3) Both face the center of the circular arc, and the sealing tube (2) is fixedly connected with two lifting and lowering adjustment mechanisms (8) arranged in parallel. 6.根据权利要求5所述的一种用于产品焊前预热的加热装置,其特征在于:每个所述升降调节机构(8)包括第二手柄(8-1)、调节杆(8-2)、第二套筒(8-3)和第二底座(8-4);6. A heating device for preheating products before welding according to claim 5, characterized in that: each of the lifting adjustment mechanisms (8) comprises a second handle (8-1), an adjustment rod (8) -2), the second sleeve (8-3) and the second base (8-4); 第二底座(8-4)上固接有第二套筒(8-3),第二套筒(8-3)竖直布置,第二套筒(8-3)内设有调节杆(8-2),且调节杆(8-2)能在第二套筒(8-3)内上下移动,调节杆(8-2)固接在圆弧形的所述密封管(2)上,第二套筒(8-3)的侧面加工有第一螺纹孔,第一螺纹孔内设有第二手柄(8-1)。A second sleeve (8-3) is fixedly connected to the second base (8-4), the second sleeve (8-3) is arranged vertically, and an adjusting rod (8-3) is arranged in the second sleeve (8-3). 8-2), and the adjusting rod (8-2) can move up and down in the second sleeve (8-3), and the adjusting rod (8-2) is fixed on the arc-shaped sealing tube (2) , the side surface of the second sleeve (8-3) is machined with a first threaded hole, and a second handle (8-1) is arranged in the first threaded hole.
CN201821294327.4U 2018-08-09 2018-08-09 A kind of heating device for product weld preheating Active CN208528370U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108655626A (en) * 2018-08-09 2018-10-16 哈尔滨哈锅锅炉容器工程有限责任公司 A kind of heating device for product weld preheating
CN109681713A (en) * 2019-03-01 2019-04-26 重庆科技学院 Heating device is used in the in-service welding of oil gas transport oil-gas pipeline

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108655626A (en) * 2018-08-09 2018-10-16 哈尔滨哈锅锅炉容器工程有限责任公司 A kind of heating device for product weld preheating
CN109681713A (en) * 2019-03-01 2019-04-26 重庆科技学院 Heating device is used in the in-service welding of oil gas transport oil-gas pipeline
CN109681713B (en) * 2019-03-01 2020-11-06 重庆科技学院 Heating device for in-service welding of oil and gas transportation oil and gas pipelines

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Denomination of utility model: A heating device for preheating products before welding

Effective date of registration: 20231219

Granted publication date: 20190222

Pledgee: Harbin Kechuang Financing Guarantee Co.,Ltd.

Pledgor: HARBIN HAGUO BOILER ENGINEERING TECHNOLOGY CO.,LTD.

Registration number: Y2023230000109

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Address after: No.239, Xusheng street, Xiangfang District, Harbin City, Heilongjiang Province

Patentee after: Harbin Xintang Boiler Container Engineering Co.,Ltd.

Country or region after: China

Address before: No.239, Xusheng street, Xiangfang District, Harbin City, Heilongjiang Province

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Denomination of utility model: A heating device used for preheating products before welding

Granted publication date: 20190222

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Pledgor: Harbin Xintang Boiler Container Engineering Co.,Ltd.

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