CN208527536U - A kind of spay-coating and cleaning device of integrated ultrasonic function - Google Patents

A kind of spay-coating and cleaning device of integrated ultrasonic function Download PDF

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Publication number
CN208527536U
CN208527536U CN201820871076.5U CN201820871076U CN208527536U CN 208527536 U CN208527536 U CN 208527536U CN 201820871076 U CN201820871076 U CN 201820871076U CN 208527536 U CN208527536 U CN 208527536U
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China
Prior art keywords
rinse bath
cleaning
coating
pipeline
spay
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CN201820871076.5U
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Chinese (zh)
Inventor
韩龙
林生斌
崔玉洪
任成森
林占宏
金晨
吴青海
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Qinghai Saline Lake Special Magnesium Ltd Co
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Qinghai Saline Lake Special Magnesium Ltd Co
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Abstract

A kind of spay-coating and cleaning device of integrated ultrasonic function is disclosed in the utility model, including shell, megasonic cleaning unit on shell and flushing of pipeline unit are set, the megasonic cleaning unit includes supersonic generator, rinse bath and multiple ultrasonic transducers, the rinse bath is arranged in shell, the ultrasonic transducer connects supersonic generator, ultrasonic transducer is respectively arranged on bottom of rinse bath outer wall, the flushing of pipeline unit includes sequentially connected feeding pipe, pneumatic diaphragm pump and discharging pipeline, pneumatic diaphragm pump is set on rinse bath, feeding pipe protrudes into rinse bath.Flushing of pipeline unit and megasonic cleaning unit are set in the utility model, pipeline can be sprayed to spray coating mechanical hand simultaneously and spray assembly cleans.The apparatus structure is simple and practical, easy to use, cleaning effect is good, substantially increases cleaning efficiency.

Description

A kind of spay-coating and cleaning device of integrated ultrasonic function
Technical field
The utility model relates to manipulators to spray cleaning technology field automatically, more particularly to one kind for spraying pipeline punching Wash and spray assembly cleaning cleaning device.
Background technique
In casting industry, when magnesium alloy pressure-casting produces, mold is contacted with high-temperature liquid state magnesium alloy fused mass, and mold temperature is not Disconnected to rise, mold surface temperature is affected to technique.Temperature excessively high the defects of will appear sticking to mould, shrinkage cavity, bad surface size, Seriously affect casting quality.Meanwhile when magnesium alloy pressure-casting, ingate molten metal speed reaches 100m/s, mold table on mold Face is washed away by high-speed molten magnesium alloy, influences the surface property of mold, die life is caused to shorten.In order to improve mold Use condition, can be in die casting mould surface sprayed coating.It, can be using machinery in order to guarantee production stability for producing in enormous quantities Hand sprays automatically.Coating is sprayed at die surface by manipulator, and spray coating liquor contains a large amount of water and compressed air, can reduce mould Has the temperature on surface.A kind of interface coating of densification is formed in die surface simultaneously, and this interface coating has and prevents glutinous mould, height Good lubricating properties are kept when warm, avoid molten metal directly washing away to die surface, and improve compression mod fills the work such as profile bar part With.
Spray coating liquor is to be converted according to a certain percentage than rear by coating and water by Pipeline transport to spray head, then by spray procedure Control, is spread evenly across die surface for spray coating liquor.But after being used for a long time, release agent can be precipitated in pipeline on tube wall, and spray The spray assemblies such as mouth are mostly the part of aperture, long in downtime, or are easy to happen blocking when not working for a long time, are affected The conveying effect of spray coating liquor.Operating personnel can not clear up manually, or cleaning difficulty is big.For effective cleaning channels and nozzle group Part, the utility model developed hereby.
Utility model content
Utility model aims to solve above-mentioned the technical problems existing in the prior art, provide a kind of integrated ultrasound The cleaning to spraying pipeline and spray assembly can be achieved at the same time in the spay-coating and cleaning device of wave energy.
In order to solve the above technical problems, the technical solution adopted in the utility model is as follows:
A kind of spay-coating and cleaning device of integrated ultrasonic function, including shell, the ultrasonic cleaning list being arranged on shell Member and flushing of pipeline unit, the megasonic cleaning unit include supersonic generator, rinse bath and multiple ultrasonic transducers, The rinse bath is arranged in shell, and the ultrasonic transducer connects supersonic generator, and ultrasonic transducer is respectively set In on bottom of rinse bath outer wall, the flushing of pipeline unit includes sequentially connected feeding pipe, pneumatic diaphragm pump and discharge nozzle Road, pneumatic diaphragm pump are set on rinse bath, and feeding pipe protrudes into rinse bath.
Further, as optimal technical scheme, the ultrasonic transducer totally 24, it is divided into 8 for every 3 for one group Group, 8 groups of ultrasonic transducers are uniformly arranged side by side in bottom of rinse bath.
Further, as optimal technical scheme, having heaters is set, the heater uses silicon rubber on the rinse bath Glue electric heating piece, silicon rubber electric heating piece are affixed on the outer wall of rinse bath two sides.
Further, as optimal technical scheme, the bottom of rinse bath is provided with the cleaning hole of connection ball valve.
Further, as optimal technical scheme, the rinse bath top is provided with overflow port, and overflow port is connected by pipeline It is connected to outside shell.
Further, as optimal technical scheme, one end that the feeding pipe is extend into rinse bath is connected with filtering Net connector.
Further, as optimal technical scheme, universal wheel is installed at the bottom four corners of the shell.
Flushing of pipeline unit and megasonic cleaning unit are set simultaneously in the utility model, spray coating mechanical hand can be sprayed simultaneously It applies pipeline and spray assembly is cleaned, simple and practical in structure, easy to use, cleaning effect is good, substantially increases cleaning efficiency. The setting of overflow port can prevent water from entering enclosure interior to ultrasonic transducer while controlling liquid level in rinse bath It impacts.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is heater circuit figure in the utility model;
Fig. 3 is megasonic cleaning unit circuit diagram in the utility model.
In figure: 1. shells, 2. rinse baths, 3. pneumatic diaphragm pumps, 4. compressed air interfaces, 5. discharging pipelines, 6. feed pipes Road, 7. silicon rubber electric heating pieces, 8. overflow ports, 9. temperature adjustment knobs, 10 ultrasonic transducers, 11. universal wheels, 12. cleaning holes, 13. supersonic generator.
Specific embodiment
Below with reference to examples and drawings, the utility model is described in further detail, but the reality of the utility model It is without being limited thereto to apply mode.
As shown in Figure 1, the spay-coating and cleaning device of one of the utility model integrated ultrasonic function, including shell 1, set Set megasonic cleaning unit and flushing of pipeline unit on shell 1.The megasonic cleaning unit includes supersonic generator 13, rinse bath 2 and multiple ultrasonic transducers 10, the rinse bath 2 are arranged in shell 1, and the ultrasonic transducer 10 connects Supersonic generator 13 is connect, ultrasonic transducer 10 is respectively arranged in 2 bottom outer wall of rinse bath.The flushing of pipeline unit packet It includes sequentially connected feeding pipe 6, pneumatic diaphragm pump 3 and discharging pipeline 5, pneumatic diaphragm pump 3 to be set on rinse bath 2, feed Pipeline 6 protrudes into rinse bath 2, adds filter screen connector in the feed end of feeding pipe 6.
The shell 1 being arranged outside rinse bath 2 can prevent cleaning solution to be splashed on ultrasonic transducer 10 and keep it impaired.Clear Universal wheel 11 is set at 1 bottom four corners of washing machine shell, moves cleaning device neatly.
The ultrasonic transducer 10 of the megasonic cleaning unit with 3 for one group totally 8 groups be equably arranged In 2 bottom of rinse bath, ultrasonic transducer 10 connects supersonic generator 13.Megasonic cleaning unit circuit diagram such as Fig. 3
At work, supersonic generator 13 is converted to alternating current and the matched high-frequency alternating current of ultrasonic transducer phase 10 To drive ultrasonic transducer 10, electrical power is converted to mechanical output and is transmitted to rinse bath 2 by ultrasonic transducer 10.Spraying group Part realizes ultrasonic cleaning in rinse bath 2, can clean to the residue in aperture on spray assembly.
It is also provided with the overflow port 8 of connecting pipe on 2 top of rinse bath, plays overflow when 2 cleaning liquid inside of rinse bath is excessive Effect.The setting of overflow port 8 can prevent water from entering inside shell 1 to super while controlling liquid level in rinse bath 2 Acoustic wave transducer 10 impacts.
The pipeline-cleaning unit is for cleaning the pipeline of spray coating mechanical hand, and pipeline-cleaning unit is to spraying When manipulator pipeline is cleaned, start pneumatic diaphragm pump 3, compressed air from the compressed air interface 4 of pneumatic diaphragm pump 3 into Enter, push diaphragm movement, the cleaning solution in rinse bath 2 is extracted by feeding pipe 6, cleaning solution passes through 5 pairs of pipeline sprays of discharging again The residue applied in manipulator spraying pipeline is rinsed.The feed end of feeding pipe 6 adds filter screen connector, for pumping The cleaning solution taken is filtered processing.
As shown in Figure 1, having heaters is arranged on rinse bath 2, the heater uses silicon rubber electric heating piece 7, silicon rubber electricity Backing 7 is affixed on 2 two sides outer wall of rinse bath, is pasted with two panels silicon rubber electric heating piece 7 respectively on the outer wall of rinse bath two sides.Such as figure 2 be the circuit diagram of heater, forms temperature control circuit using silicon rubber electric heating piece 7 and temperature adjustment knob 9 here.Pass through temperature tune Section knob 9 controls the heating temperature of silicon rubber electric heating piece, to realize silicon rubber electric heating piece 7 to cleaning solution heating temperature Control.
The above descriptions are merely preferred embodiments of the present invention, not makees in any form to the utility model Limitation, above embodiments are made within the spirit and principles of the present invention according to the technical essence of the utility model Any simple modifications, equivalent substitutions and improvements etc., within the protection scope for still falling within technical solutions of the utility model.

Claims (7)

1. a kind of spay-coating and cleaning device of integrated ultrasonic function, which is characterized in that including shell (1), be arranged on shell (1) Megasonic cleaning unit and flushing of pipeline unit, the megasonic cleaning unit includes supersonic generator (13), rinse bath (2) it is arranged in shell (1) with multiple ultrasonic transducers (10), the rinse bath (2), the ultrasonic transducer (10) is even It connects supersonic generator (13), ultrasonic transducer is respectively arranged in rinse bath (2) bottom outer wall, the flushing of pipeline unit Including sequentially connected feeding pipe (6), pneumatic diaphragm pump (3) and discharging pipeline (5), pneumatic diaphragm pump is set to rinse bath (2) on, feeding pipe is protruded into rinse bath (2).
2. a kind of spay-coating and cleaning device of integrated ultrasonic function according to claim 1, which is characterized in that the ultrasound Wave transducer (10) totally 24, it is divided into 8 groups for every 3 for one group, 8 groups of ultrasonic transducers (10) are uniformly arranged are cleaning side by side Slot (2) bottom.
3. a kind of spay-coating and cleaning device of integrated ultrasonic function according to claim 1, which is characterized in that the cleaning Having heaters is set on slot (2), and the heater uses silicon rubber electric heating piece (7), and silicon rubber electric heating piece (7) is affixed on rinse bath two On the outer wall of side.
4. a kind of spay-coating and cleaning device of integrated ultrasonic function according to claim 1, which is characterized in that the cleaning Slot (2) bottom is provided with the cleaning hole (12) for being connected with ball valve.
5. a kind of spay-coating and cleaning device of integrated ultrasonic function according to claim 1, which is characterized in that the cleaning Slot (2) top is provided with overflow port (8), and overflow port (8) is connected to outside shell by pipeline.
6. a kind of spay-coating and cleaning device of integrated ultrasonic function according to claim 1, which is characterized in that the charging One end that pipeline (6) is extend into rinse bath (2) is connected with filter screen connector.
7. a kind of spay-coating and cleaning device of integrated ultrasonic function according to claim 1, which is characterized in that the shell (1) universal wheel (11) are installed at bottom four corners.
CN201820871076.5U 2018-06-06 2018-06-06 A kind of spay-coating and cleaning device of integrated ultrasonic function Active CN208527536U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820871076.5U CN208527536U (en) 2018-06-06 2018-06-06 A kind of spay-coating and cleaning device of integrated ultrasonic function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820871076.5U CN208527536U (en) 2018-06-06 2018-06-06 A kind of spay-coating and cleaning device of integrated ultrasonic function

Publications (1)

Publication Number Publication Date
CN208527536U true CN208527536U (en) 2019-02-22

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201820871076.5U Active CN208527536U (en) 2018-06-06 2018-06-06 A kind of spay-coating and cleaning device of integrated ultrasonic function

Country Status (1)

Country Link
CN (1) CN208527536U (en)

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