CN208521753U - A kind of insulation inductance improved service life - Google Patents

A kind of insulation inductance improved service life Download PDF

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Publication number
CN208521753U
CN208521753U CN201821033185.6U CN201821033185U CN208521753U CN 208521753 U CN208521753 U CN 208521753U CN 201821033185 U CN201821033185 U CN 201821033185U CN 208521753 U CN208521753 U CN 208521753U
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CN
China
Prior art keywords
insulating paper
transition
layer
toroidal core
ontology
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Expired - Fee Related
Application number
CN201821033185.6U
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Chinese (zh)
Inventor
吴早荣
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Zhangjiagang Xinfeng Electromechanical Co Ltd
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Zhangjiagang Xinfeng Electromechanical Co Ltd
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Priority to CN201821033185.6U priority Critical patent/CN208521753U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of insulation inductance improved service life, including toroidal core and coiling copper wire, are separated between toroidal core and coiling copper wire by insulating paper layer;Insulating paper layer includes being connected to the first following insulating paper ontology of trapezoidal transition top and transition;When the first insulating paper ontology is rolled into the first cylindrical body, transition top and the first fold line of transition lower edge are folded;Transition top and transition is allowed to be respectively formed seamless upper and lower disc below;Wherein the top edge of transition top is connected to the second insulating paper ontology, and the second insulating paper ontology is folded along the second fold line, forms the second cylindrical body with the first cylindrical-concentric;Insulating paper layer forms internal cavities and does not leak toroidal core is fully wrapped around;Coiling copper wire is wrapped in outside toroidal core outside insulating paper layer, forms insulation inductance.This inductance reduces the friction protection insulating layer of enamel covered wire and iron core in coiling;The insulation between copper wire and magnetic core is strengthened, and reduces the noise that components generate at work.

Description

A kind of insulation inductance improved service life
Technical field
The utility model relates to electronic products, and in particular to a kind of insulation inductance.
Background technique
Inductor is the element that electric energy can be converted into magnetic energy and stored.The structure of inductor is similar to transformation Device, but only one winding.Inductor has certain inductance, it only hinders the variation of electric current.If inductor is in no electricity In the state that stream passes through, it will attempt that electric current is hindered to flow through it when circuit is connected;If inductor is in the state for having electric current to pass through Under, it will attempt to maintain electric current constant when circuit disconnects.Inductor is also known as choke, reactor, dynamic reactor.
Inductor is manufactured in the prior art, is to apply the cated direct coiling copper wire in toroidal core outer surface, is only leaned on magnetic The insulation of the enamel-cover film of core surface layer and copper wire, such inductor are easy to produce generation noise when work generates vibration;And it paints Envelope curve and iron core generate friction, damage insulating layer, inductance is caused to fail.
Summary of the invention
The purpose of the utility model is to provide a kind of friction reduced between enameled wire and iron core, effectively improve insulating layer Insulation effect improves service life.
In order to achieve the above object, technical solution proposed by the present invention is as follows:
A kind of insulation inductance improved service life, including toroidal core and coiling copper wire, toroidal core are metal magnetic Core, the coiling copper wire are enamel covered wire, are separated between toroidal core and coiling copper wire by insulating paper layer;The insulating paper layer packet Rectangular first insulating paper ontology is included, two long sides of first insulating body are connected to trapezoidal transition top and transition respectively Below;Transition top and transition are provided with the first fold line between the first insulating paper ontology respectively below;In the first insulating paper When ontology is rolled into the first cylindrical body, transition top and the first fold line of transition lower edge are directed toward the center of circle and fold 90 °;Allow transition top It is respectively formed seamless upper and lower disc below with transition;Wherein the top edge of transition top is connected to the second insulating paper ontology, and second There is the second fold line, the second insulating paper ontology is directed toward lower disc folding along the second fold line between insulating paper ontology and transition top After 90 ° folded, the second cylindrical body with the first cylindrical-concentric is formed;Under the second cylindrical body and transition that second insulating paper ontology is formed The lower disc that side is formed connects;Make insulating paper layer form internal cavities not leak toroidal core is fully wrapped around;Coiling copper wire is exhausted It is wrapped in outside toroidal core outside edge paper layer, forms insulation inductance.
Further: the insulating paper layer is with a thickness of 0.05mm -0.1mm.
It is further: polyimide resin layer is coated with outside the insulating paper layer.
Further: the polyimide resin layer is with a thickness of 0.025mm -0.5mm.
It is further: non-drying glue layer to be equipped in the insulating paper layer, non-drying glue layer is according in the first insulating paper ontology, transition Side, transition are following, disconnected tangent line is respectively set in the second insulating paper ontology.
Further: the non-drying glue layer is with a thickness of 0.03mm.
Further: the toroidal core is Sendust Cores or ferrocart core magnet ring.
The technical effect of the utility model is:
After this inductance is using existing package, first is that avoiding in coiling, enamel covered wire and iron core generate friction, damage insulation Layer, third is that buffer function can be played effectively, reduces components and is working second is that strengthening the insulation between copper wire and magnetic core The noise of middle generation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model;
Fig. 2 is the core structure schematic diagram in Fig. 1 after insulating paper layer stickup;
Induction structure schematic diagram after coiling copper wire in Fig. 3 Fig. 2;
Fig. 4 is insulating paper layer package structure schematic diagram in Fig. 1.
Specific embodiment
Be described in detail the utility model below in conjunction with attached drawing and specific embodiment, illustrative examples therein with And explanation is only used to explain the utility model, but is not intended as the improper restriction to the utility model.
A kind of insulation inductance improved service life, including toroidal core 10 and coiling copper wire 20, toroidal core are metal Powder core, the coiling copper wire are enamel covered wire, are separated between toroidal core and coiling copper wire by insulating paper layer 30;The insulation Paper layer includes rectangular first insulating paper ontology 31, and two long sides of first insulating body are connected to respectively in trapezoidal transition Side 32 and transition following 33;Transition top and transition are provided with the first fold line between the first insulating paper ontology respectively below 34;When the first insulating paper ontology is rolled into the first cylindrical body, transition top and the first fold line of transition lower edge are directed toward center of circle folding It is 90 ° folded;Transition top and transition is allowed to be respectively formed seamless upper and lower disc below;Wherein the top edge of transition top is connected to Two insulating paper ontologies 35 have the second fold line 36, the second insulating paper ontology edge between second insulating paper ontology and transition top After second fold line is directed toward lower 90 ° of disc folding, the second cylindrical body with the first cylindrical-concentric is formed;Second insulating paper this bodily form At the second cylindrical body connect with the lower disc that transition is formed below;Insulating paper layer is set to form internal cavities toroidal core is complete Package does not leak;Coiling copper wire is wrapped in outside toroidal core outside insulating paper layer, forms insulation inductance.
In this inductance, before enamel covered wire coiling, one layer of insulating paper is wrapped up outside toroidal core, insulating paper is using special Different shape guarantees that the insulating paper of toroidal core outer layer is smooth always in the post-attachment, with toroidal core one;Enamel covered wire is allowed to exist It will not be caused by the adhesive layer of insulating paper uneven in winding process, influence the finished product of inductance, improve the service life of inductance; Since increased insulating paper layer enamel covered wire plays buffering during coiling, reduces copper wire and fall the case where painting, dual guarantor Demonstrate,prove insulation effect;And due to increasing insulating paper layer, the noise that components generate at work is partially absorbed.
In order to guarantee buffering and insulation effect, insulating paper layer is with a thickness of 0.05mm -0.1mm.The too thin process in coiling In be easy breakage, it is too thick if cost of idleness.
In order to improve buffering and insulation effect, polyimide resin layer is coated with outside insulating paper layer.Polyimide resin Layer is with a thickness of 0.025mm -0.5mm.
In addition, the attachment of insulating paper layer for convenience, is equipped with non-drying glue layer, non-drying glue layer is according to first in insulating paper layer Insulating paper ontology, transition top, transition are following, disconnected tangent line is respectively set in the second insulating paper ontology.Non-drying glue layer with a thickness of 0.03mm。
Due to the first insulating paper ontology, transition top, transition be following, non-drying glue layer of the second insulating paper ontology each section It is all independent, therefore can be more stable in insulating paper layer paste process, effect is good.
Further: the toroidal core is Sendust Cores or ferrocart core magnet ring.
The above description is not intended to limit the present invention, and the utility model is also not limited to the example above, this skill The variations, modifications, additions or substitutions that the technical staff in art field is made in the essential scope of the utility model, also should belong to The protection scope of the utility model.

Claims (7)

1. a kind of insulation inductance improved service life, including toroidal core and coiling copper wire, toroidal core are metal magnetic powder core, The coiling copper wire is enamel covered wire, it is characterised in that: is separated between toroidal core and coiling copper wire by insulating paper layer;It is described exhausted Edge paper layer includes rectangular first insulating paper ontology,
It is following that two long sides of first insulating body are connected to trapezoidal transition top and transition respectively;Under transition top and transition Side is provided with the first fold line between the first insulating paper ontology respectively;
When the first insulating paper ontology is rolled into the first cylindrical body, transition top and the first fold line of transition lower edge are directed toward center of circle folding It is 90 ° folded;Transition top and transition is allowed to be respectively formed seamless upper and lower disc below;
Wherein the top edge of transition top is connected to the second insulating paper ontology, has the between the second insulating paper ontology and transition top Eighty percent discount superimposing thread,
Second insulating paper ontology is directed toward after lower disc folds 90 ° along the second fold line, forms the second circle with the first cylindrical-concentric Cylinder;The second cylindrical body that second insulating paper ontology is formed connects with the lower disc that transition is formed below;Form insulating paper layer Internal cavities are not leaked toroidal core is fully wrapped around;Coiling copper wire is wrapped in outside toroidal core outside insulating paper layer, forms insulation Inductance.
2. the insulation inductance according to claim 1 improved service life, it is characterised in that: the insulating paper layer with a thickness of 0.05mm—0.1mm。
3. the insulation inductance according to claim 2 improved service life, it is characterised in that: the insulating paper layer is overcoating to be applied There is polyimide resin layer.
4. the insulation inductance according to claim 3 improved service life, it is characterised in that: the polyimide resin layer With a thickness of 0.025mm -0.5mm.
5. the insulation inductance according to claim 4 improved service life, it is characterised in that: be equipped in the insulating paper layer Non-drying glue layer, non-drying glue layer is according to the first insulating paper ontology, transition top, transition are following, the second insulating paper ontology is respectively set Disconnected tangent line.
6. the insulation inductance according to claim 5 improved service life, it is characterised in that: the non-drying glue layer with a thickness of 0.03mm。
7. the insulation inductance according to claim 6 improved service life, it is characterised in that: the toroidal core is iron silicon Aluminium magnet ring or ferrocart core magnet ring.
CN201821033185.6U 2018-07-02 2018-07-02 A kind of insulation inductance improved service life Expired - Fee Related CN208521753U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201821033185.6U CN208521753U (en) 2018-07-02 2018-07-02 A kind of insulation inductance improved service life

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201821033185.6U CN208521753U (en) 2018-07-02 2018-07-02 A kind of insulation inductance improved service life

Publications (1)

Publication Number Publication Date
CN208521753U true CN208521753U (en) 2019-02-19

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201821033185.6U Expired - Fee Related CN208521753U (en) 2018-07-02 2018-07-02 A kind of insulation inductance improved service life

Country Status (1)

Country Link
CN (1) CN208521753U (en)

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20190219

Termination date: 20200702