CN208517469U - A kind of more specifications automatic control water baths of heat treatment - Google Patents
A kind of more specifications automatic control water baths of heat treatment Download PDFInfo
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- CN208517469U CN208517469U CN201821129483.5U CN201821129483U CN208517469U CN 208517469 U CN208517469 U CN 208517469U CN 201821129483 U CN201821129483 U CN 201821129483U CN 208517469 U CN208517469 U CN 208517469U
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Abstract
The utility model discloses a kind of more specifications of heat treatment to automatically control water bath, including PLC control cabinet, pallet, water-slag separator and frequency conversion admission machine, the pallet is internally provided with five groups of groove bodies, and points wire comb sliding block is installed inside groove body, temperature sensor is installed below the outlet of the groove body, silk guide frame is provided in front of the pallet input port, and five groups of rotatable positioning pulleys are provided in silk guide frame, the constant displacement pump inside pipeline and stoste case by being connected, and constant displacement pump is connected by pipeline with water-slag separator, it is connected inside the water-slag separator and pallet.The more specifications of the heat treatment automatically control water bath, using in quenching pallet, five groups of groove bodies are set, cooperate multiple sensor monitoring, meet the quenching demand of the steel wire of more specifications, simultaneously using liquid level sensor control liquid level, control it is more convenient, can more precise control be heat-treated work, production efficiency is improved, the development of heat treatment industry is promoted.
Description
Technical field
The utility model relates to technical field of heat treatment equipment, specially a kind of more specifications of heat treatment automatically control water-bath
Slot.
Background technique
The traditional patenting technique of wirerope industry is just gradually quenched by macromolecule water-bath and is replaced, and water quenching fire process is because of material
Expect characteristic influence, process conditions stablize it is impatient wait improve, with heat-treatment furnace technology develop, single device production specification be cured
Come the more, more exacerbate the stable difficulty of water-bath quenching technical, existing quenching apparatus can not the stable production to different size
Product are quenched.
In order to solve disadvantage existing currently on the market, it is badly in need of improving the technology of quenching unit, can preferably carries out
Steel Wire Heat Treatment work, promotes the development of Steel Wire Heat Treatment industry.
Utility model content
The purpose of this utility model is to provide a kind of more specifications of heat treatment to automatically control water bath, to solve above-mentioned background
The existing quenching apparatus proposed in technology can not the stable product to different size the problem of being quenched.
To achieve the above object, the utility model provides the following technical solutions: a kind of more specifications automatic control water of heat treatment
Bath, including PLC control cabinet, pallet and frequency conversion admission machine, the pallet are internally provided with five groups of groove bodies, and installation inside groove body
There is points wire comb sliding block, temperature sensor is installed below the outlet of the groove body, and install on the pallet of temperature sensor side
There is liquid level sensor, the tray bottom is provided with spiral tube, and the input port pipeline of spiral tube is connected with solenoid valve, described
The delivery outlet pipeline of spiral tube is connected with circulating pump, and circulating pump is connected by pipeline with heat exchange liquid case, the solenoid valve
It is connected with heat exchange liquid case, and circulating pump and solenoid valve are connected by electric wire with PLC control cabinet, the pallet exit side is set
It is equipped with velocity sensor, and pallet exit front is fixed with frequency conversion admission machine, is provided with silk guide frame in front of the pallet input port,
And five groups of rotatable positioning pulleys are provided in silk guide frame, pallet inlet side is provided with thermal imaging sensor, and
For thermal imaging sensor by being electrically connected with PLC control cabinet, five groups of groove bodies being arranged inside the pallet pass through pipeline and five
Road is connected to water distribution valves, and five tunnels are connected by pipeline with constant displacement pump to water distribution valves, and the constant displacement pump passes through pipeline
It is connected with inside stoste case, and constant displacement pump is connected by pipeline with water-slag separator, in the water-slag separator and pallet
Portion is connected.
Preferably, it is provided with screw rod on the bracket of points wire comb sliding block rear take-up end, and is slidably fitted with cunning on screw rod
Block, while screw rod is connected with servo motor output end, and servo motor and PLC control cabinet are electrically connected.
Preferably, the points wire comb sliding block is the points wire comb sliding block that stainless steel material is constituted, and installed inside five groups of groove bodies
Specification be all different.
Preferably, five tunnel is connected by electrical with PLC control cabinet to water distribution valves and constant displacement pump, and constant displacement pump is logical
It is connected inside piping and five groups of groove bodies.
Preferably, the temperature sensor and liquid level sensor of the tray bottom installation pass through electrical property and PLC control cabinet phase
Connection, and pallet and five groups of groove bodies of internal setting are that stainless steel material is constituted.
Preferably, the temperature sensor is infrared thermal imaging sensor, and velocity sensor tests the speed for non-contact magnetic
Sensor, and frequency conversion admission machine and velocity sensor with PLC control cabinet by being electrically connected.
Preferably, the heat exchange liquid case, solenoid valve, spiral tube are connected with circulating pump ending sequentially forms heat exchange cycle system
System, and spiral tube is stainless steel tube.
Compared with prior art, the utility model has the beneficial effects that the more specifications of the heat treatment automatically control water bath, knot
Rationally, using five groups of groove bodies are arranged in quenching pallet, cooperation multiple sensor monitoring meets the steel wire of more specifications for structure setting
Quenching demand, while points wire comb sliding block is set inside groove body, the stability of the quenching for steel wire, while using heat exchange cycle
System cooperates temperature sensor to carry out temperature control to pallet inside, while controlling liquid level using liquid level sensor, and control is more
It is convenient, can more precise control be heat-treated work, improve production efficiency, promote the development of heat treatment industry.
Detailed description of the invention
FIG. 1 is a schematic structural view of the utility model;
Fig. 2 is the utility model structure points wire comb slide block schematic diagram.
In figure: 1, PLC control cabinet, 2, temperature sensor, 3, thermal imaging sensor, 4, points wire comb sliding block, 5, silk guide frame, 6,
Positioning pulley, 7, groove body, 8, five tunnels are to water distribution valves, 9, pallet, 10, stoste case, 11, constant displacement pump, 12, water-slag separator, 13,
Spiral tube, 14, frequency conversion admission machine, 15, velocity sensor, 16, circulating pump, 17, solenoid valve, 18, heat exchange liquid case, 19, liquid level biography
Sensor.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
Fig. 1-2 is please referred to, the utility model provides a kind of technical solution: a kind of more specifications automatic control water-baths of heat treatment
Slot, including PLC control cabinet 1, pallet 9, water-slag separator 12 and frequency conversion admission machine 14, pallet 9 are internally provided with five groups of groove bodies 7,
And points wire comb sliding block 4 is installed inside groove body 7, it is provided with screw rod on 4 rear take-up end bracket 20 of points wire comb sliding block, and on screw rod
It is slidably fitted with sliding block, while screw rod is connected with servo motor output end, and servo motor and PLC control cabinet 1 are electrically connected,
Points wire comb sliding block 4 is stainless steel material composition, and the specification for the points wire comb sliding block 4 installed inside five groups of groove bodies 7 is all different, slot
Temperature sensor 2 is installed below the outlet of body 7, and liquid level sensor 19 is installed on the pallet 9 of 2 side of temperature sensor,
9 bottom of pallet is provided with spiral tube 13, and the input port pipeline of spiral tube 13 is connected with solenoid valve 17, the output of spiral tube 13
Mouth pipeline is connected with circulating pump 16, and circulating pump 16 is connected by pipeline with heat exchange liquid case 18, solenoid valve 17 and heat exchange liquid
Case 18 is connected, and circulating pump 16 and solenoid valve 17 are connected by electric wire with PLC control cabinet 1, and exchange heat liquid case 18, solenoid valve
17, spiral tube 13 is connected with the ending of circulating pump 16 sequentially forms heat exchange cycle system, and spiral tube 13 is stainless steel tube, pallet 9
Outlet side is provided with velocity sensor 15, and pallet 9 exports front and is fixed with frequency conversion admission machine 14, and temperature sensor 2 is red
Outer thermal imaging sensor, and velocity sensor 15 is non-contact magnetic velocity sensor, and frequency conversion admission machine 14 and velocity pick-up
Device 15 is provided with silk guide frame 5 in front of 9 input port of pallet, and be provided in silk guide frame 5 by being electrically connected with PLC control cabinet 1
Five groups of rotatable positioning pulleys 6,9 inlet side of pallet is provided with thermal imaging sensor 3, and thermal imaging sensor 3 passes through
Electrically it is connected with PLC control cabinet 1, five be arranged inside pallet 9 group groove body 7 is connected with five tunnels to water distribution valves 8 by pipeline
It connects, and five tunnels are connected by pipeline with constant displacement pump 11 to water distribution valves 8, five tunnels pass through electricity to water distribution valves 8 and constant displacement pump 11
Property be connected with PLC control cabinet 1, and constant displacement pump 11, by being connected inside pipeline and five groups of groove bodies 7, constant displacement pump 11 passes through pipeline
It is connected with inside stoste case 10, and constant displacement pump 11 is connected by pipeline with water-slag separator 12, water-slag separator 12 and support
It is connected inside disk 9, the temperature sensor 2 and liquid level sensor 19 of 9 bottom of pallet installation pass through electrical property and 1 phase of PLC control cabinet
Connection, and pallet 9 and five groups of groove bodies 7 of internal setting are that stainless steel material is constituted.
Working principle: when automatically controlling water bath using the more specifications of the heat treatment, steel wire will by positioning pulley 6 first
Steel wire item is input to inside pallet 9, and steel wire production specification difference corresponds to different groove bodies 7, and pallet 9 is made of five groove bodies 7,
Every groove body 7 has one piece of points wire comb sliding block 4, distributes position according to the difference of production specification, inputs different lifes at take-up end
The steel wire for producing specification passes through sliding block, and slider displacement adds screw rod to be automatically performed by servo motor, and there is thermal imaging in the inlet of pallet 9
Sensor 3 reads steel wire workpiece temperature in real time and feeds back to PLC control cabinet 1, and pallet 9 has temperature sensor 2 under exporting, in real time
It reads fluid temperature and feeds back to PLC control cabinet 1, control solenoid valve 17 and circulating pump 16 adjusts 13 liquid medium of spiral tube and stream
Amount is to guarantee fluid temperature, and liquid level sensor 19 is arranged at 9 bottom of pallet, and real-time detection liquid level simultaneously feeds back to PLC control cabinet 1,
It controls the work of constant displacement pump 11 and keeps liquid level, and the liquid inside pallet 9 back flows back into groove body 7 by the filtering of water-slag separator 12
Inside, the take-up end of pallet 9 pass through velocity sensor 15 for real-time line speed feedback to PLC control cabinet 1, and PLC control cabinet 1 will be received
The data of collection are analyzed, and the adjusting of control constant displacement pump 11 runs each tank liquid flow velocity, adjust take-up by frequency conversion admission machine 14
Speed control workpiece temperature, to realize the automation of quenching technical, it can be ensured that process stabilizing, while meeting different size production
The different duty requirements of product quenching, here it is the whole process that the more specifications of the heat treatment automatically control water bath work.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (7)
1. a kind of more specifications of heat treatment automatically control water bath, including PLC control cabinet (1), pallet (9), water-slag separator (12)
With frequency conversion admission machine (14), it is characterised in that: the pallet (9) is internally provided with five groups of groove bodies (7), and peace inside groove body (7)
Equipped with points wire comb sliding block (4), it is equipped with temperature sensor (2) below the outlet of the groove body (7), and temperature sensor (2) side
It is equipped with liquid level sensor (19) on the pallet (9) in face, pallet (9) bottom is provided with spiral tube (13), and spiral tube
(13) input port pipeline is connected with solenoid valve (17), and the delivery outlet pipeline of the spiral tube (13) is connected with circulating pump (16)
It connects, and circulating pump (16) is connected by pipeline with heat exchange liquid case (18), the solenoid valve (17) is connected with heat exchange liquid case (18)
It connects, and circulating pump (16) and solenoid valve (17) are connected by electric wire with PLC control cabinet (1), pallet (9) outlet side is set
It is equipped with velocity sensor (15), and pallet (9) outlet front is fixed with frequency conversion admission machine (14), before pallet (9) input port
Side is provided with silk guide frame (5), and five groups of rotatable positioning pulleys (6) are provided in silk guide frame (5), pallet (9) entrance
Place side is provided with thermal imaging sensor (3), and thermal imaging sensor (3) is connected by electrical with PLC control cabinet (1), institute
It states five groups of groove bodies (7) being arranged inside pallet (9) to be connected with five tunnels to water distribution valves (8) by pipeline, and five tunnels are to moisture
It is connected by pipeline with constant displacement pump (11) with valve (8), the constant displacement pump (11) inside pipeline and stoste case (10) by being connected
It is logical, and constant displacement pump (11) is connected by pipeline with water-slag separator (12), the water-slag separator (12) and pallet (9) are internal
It is connected.
2. a kind of more specifications of heat treatment according to claim 1 automatically control water bath, it is characterised in that: the points wire comb
It is provided with screw rod on sliding block (4) rear take-up end bracket (20), and is slidably fitted with sliding block on screw rod, while screw rod is connected with and watches
Motor output end is taken, and servo motor and PLC control cabinet (1) are electrically connected.
3. a kind of more specifications of heat treatment according to claim 1 automatically control water bath, it is characterised in that: the points wire comb
Sliding block (4) is stainless steel material composition, and the specification for the points wire comb sliding block (4) installed inside five groups of groove bodies (7) is all different.
4. a kind of more specifications of heat treatment according to claim 1 automatically control water bath, it is characterised in that: five tunnel is given
Water distribution valves (8) and constant displacement pump (11) with PLC control cabinet (1) by being electrically connected, and constant displacement pump (11) passes through pipeline and five
It is connected inside group groove body (7).
5. a kind of more specifications of heat treatment according to claim 1 automatically control water bath, it is characterised in that: the pallet
(9) temperature sensor (2) and liquid level sensor (19) of bottom installation with PLC control cabinet (1) by being electrically connected, and pallet
(9) and five groups of groove bodies (7) of internal setting are that stainless steel material is constituted.
6. a kind of more specifications of heat treatment according to claim 1 automatically control water bath, it is characterised in that: the temperature passes
Sensor (2) is infrared thermal imaging sensor, and velocity sensor (15) is non-contact magnetic velocity sensor, and frequency conversion admission machine
(14) and velocity sensor (15) with PLC control cabinet (1) by being electrically connected.
7. a kind of more specifications of heat treatment according to claim 1 automatically control water bath, it is characterised in that: the heat exchange liquid
Case (18), solenoid valve (17), spiral tube (13) are connected with circulating pump (16) ending sequentially forms heat exchange cycle system, and spiral tube
It (13) is stainless steel tube.
Priority Applications (1)
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CN201821129483.5U CN208517469U (en) | 2018-07-17 | 2018-07-17 | A kind of more specifications automatic control water baths of heat treatment |
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CN201821129483.5U CN208517469U (en) | 2018-07-17 | 2018-07-17 | A kind of more specifications automatic control water baths of heat treatment |
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Publication Number | Publication Date |
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CN208517469U true CN208517469U (en) | 2019-02-19 |
Family
ID=65336051
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CN201821129483.5U Active CN208517469U (en) | 2018-07-17 | 2018-07-17 | A kind of more specifications automatic control water baths of heat treatment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108588365A (en) * | 2018-07-17 | 2018-09-28 | 河南巨力钢丝绳制造有限公司 | A kind of more specifications of heat treatment automatically control water bath |
CN113278783A (en) * | 2021-04-22 | 2021-08-20 | 中国重型机械研究院股份公司 | Semi-immersion tank, system and method for automatically adjusting and controlling liquid level and temperature |
-
2018
- 2018-07-17 CN CN201821129483.5U patent/CN208517469U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108588365A (en) * | 2018-07-17 | 2018-09-28 | 河南巨力钢丝绳制造有限公司 | A kind of more specifications of heat treatment automatically control water bath |
CN113278783A (en) * | 2021-04-22 | 2021-08-20 | 中国重型机械研究院股份公司 | Semi-immersion tank, system and method for automatically adjusting and controlling liquid level and temperature |
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