CN208497210U - A kind of four axis timber processing unit (plant)s - Google Patents

A kind of four axis timber processing unit (plant)s Download PDF

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Publication number
CN208497210U
CN208497210U CN201820594883.7U CN201820594883U CN208497210U CN 208497210 U CN208497210 U CN 208497210U CN 201820594883 U CN201820594883 U CN 201820594883U CN 208497210 U CN208497210 U CN 208497210U
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China
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axis
timber
axle
guide rail
servo motor
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CN201820594883.7U
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Chinese (zh)
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刘振华
汤文强
朱帅
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Jiangsu Zhongzhi Automation Co., Ltd
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Jiangsu Zhongzhi Automation Co Ltd
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Abstract

The utility model discloses a kind of four axis timber processing unit (plant)s, including rack, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, B axle mechanism, the Y-axis mechanism is connected with rack side, crossbeam is provided with above the Y-axis mechanism, the crossbeam is connected with the X-axis mechanism, and the X-axis mechanism is connected with the Z-axis mechanism, and the Z-axis mechanism is connected with the B axle mechanism, the B axle mechanism is connected with main shaft, for different cutters needed for installing processing timber on the main shaft;The utility model structure is simple, can be by five face simultaneous manufacturing of timber, and the process time of a fan Solid Door is short, and more traditional timber processing reduces large number of equipment and personnel's investment, saves process time;The disposable clamping of equipment, the five faces processing of timber is realized by tool changing, and high degree of automation improves production efficiency.

Description

A kind of four axis timber processing unit (plant)s
Technical field
The utility model relates to timber processing technique fields, and in particular to a kind of four axis timber processing unit (plant)s.
Background technique
Traditional timber processing is general to be used: hinge machine, lockhole machine, timber machine, rule side's machine, drilling machine wait a series of set Standby Combined machining is completed, and such production technology is complicated, and different equipment needs different people to go to operate, causes manning More, high production cost, production efficiency is low;And in process, timber needs to be waken up with a start in different places by different people and add Work is likely to result in the damage of timber, and quality is difficult to ensure.
Utility model content
To solve the above problems, the utility model provides a kind of four axis timber processing unit (plant)s, structure is simple, can will be wooden Five face time processings of door form, and reduce production cost, improve production efficiency.
To achieve the above object, the technical solution that the utility model is taken are as follows: a kind of four axis timber processing unit (plant)s, including machine Frame, X-axis mechanism, Y-axis mechanism, Z-axis mechanism, B axle mechanism, the Y-axis mechanism are connected with rack side, in the Y-axis mechanism Side is provided with crossbeam, and the crossbeam is connected with the X-axis mechanism, and the X-axis mechanism is connected with the Z-axis mechanism, the Z Axis mechanism is connected with the B axle mechanism, and the B axle mechanism is connected with main shaft, and the main shaft is for installing processing timber institute The different cutters needed.
A preferred technical solution as the utility model: the Y-axis mechanism includes that Y-axis guide rail, Y-axis and Y-axis are watched Motor is taken, the Y-axis guide rail is fixed on the two sides of rack, and the Y-axis guide rail is connected by sliding block with Y-axis, sets in the Y-axis It is equipped with the Y-axis servo motor for driving it to move in Y-axis guide rail.
A preferred technical solution as the utility model: the X-axis mechanism includes that X-axis guide rail, X-axis and X-axis are watched Take motor;The side of crossbeam is arranged in the X-axis guide rail, and the X-axis guide rail is connected by sliding block with X-axis, on the crossbeam Side is provided with rack gear, and the X-axis servo motor setting is provided with gear, the tooth on X-axis rear, the X-axis servo motor Wheel is meshed with the rack gear, and the X-axis servo motor passes through the engaged transmission of wheel and rack, drives X-axis in X-axis guide rail It is mobile.
A preferred technical solution as the utility model: the Z-axis mechanism includes that Z axis guide rail, Z axis and Z axis are watched Take motor;In X-axis front, the Z axis is connected by sliding block with Z axis guide rail for the Z axis guide rail setting, the Z axis servo electricity Machine is arranged above X-axis, for driving Z axis to move in Z axis guide rail.
A preferred technical solution as the utility model: the B axle mechanism includes B axle, B axle servo motor;Institute It states B axle servo motor to be arranged on Z axis, the B axle is connected with Z axis, and the B axle servo motor is for driving B axle around itself Rotation, the main shaft are mounted in B axle.
A preferred technical solution as the utility model: the B axle servo motor is driven humorous by synchronous pulley The mode of wave speed reducer is connected with B axle.
A preferred technical solution as the utility model: the two sides of the X-axis are respectively arranged with assistant cylinder, institute The output end for stating assistant cylinder is connected with Z axis.
A preferred technical solution as the utility model: table top guide rail, the table top are provided in the rack Guide rail locking apparatus and vacuum suction item are provided on guide rail, the vacuum suction item is filled with table top guide rail and guide rail locking respectively It sets and is connected, the vacuum suction block for adsorbing timber is provided with above the vacuum suction item;Far from table top in the rack The side of guide rail is provided with the multiple groups cutter that technique processing is carried out to timber, and the multiple groups cutter includes saw blade, the first combination knife Tool, the second gang tool and forming cutter and flat-bottom milling cutter.
A preferred technical solution as the utility model: being provided with left positioning cylinder on the left of the rack, described Prelocalization cylinder is provided in front of rack;First gang tool includes the first cutter for carrying out front and back rule side to timber With the first saw blade;Second gang tool includes the second cutter to drill for timber front side, for drilling on rear side of timber Third cutter and the 4th cutter for left side hinge groove milling type.
A preferred technical solution as the utility model: the rack is by essence after rectangular square tube welding integrally annealed It is process, Y-axis is arc-shaped curved surface shape, and using integral casting forming, crossbeam is using whole welded square tube.
The utility model has the following beneficial effects:
1, structure is simple, can be by five face simultaneous manufacturing of timber, the process time of a fan timber short, more traditional wood Door processing reduces large number of equipment and personnel's investment, saves process time.
2, by the rotation of B axle, 3 ° -30 ° of special angle for can requiring timber side are processed, and are realized common The impossible technique of lathe.
3, the disposable clamping of equipment, the five faces processing of timber is realized by tool changing, and high degree of automation improves production Efficiency.
Detailed description of the invention
Fig. 1 is the utility model overall structure diagram;
Fig. 2 is the main view of Fig. 1;
Fig. 3 is the enlarged drawing in Fig. 2 at B;
Fig. 4 is the left view of Fig. 1;
Fig. 5 is the top view of Fig. 1;
Fig. 6 is the enlarged drawing in Fig. 5 at A;
In Fig. 1-6: 1, rack, 2, Y-axis guide rail, 3, Y-axis, 4, crossbeam, 5, X-axis, 6, Z axis servo motor, 7, assistant cylinder, 8, Z axis guide rail, 9, X-axis guide rail, 10, B axle servo motor, 11, Y-axis servo motor, 12, guide rail locking apparatus, 13, table top leads Rail, 14, gear, 15, X-axis servo motor, 16, main shaft, 17, B axle, 18, left positioning cylinder, 19, vacuum suction block, 20, preceding fixed Position cylinder, 21, flat-bottom milling cutter, 22, forming cutter, 23, saw blade, 24, gang tool, 25, gang tool, 26, vacuum suction item, 27, Z axis, 28, timber, the 29, first saw blade, the 30, first cutter, the 31, the 5th cutter, the 32, second cutter, the 33, the 4th cutter, 34, third cutter, 35, rack gear.
Specific embodiment
In order to which the purpose of this utility model and advantage is more clearly understood, with reference to embodiments to the utility model into Row is further described.It should be appreciated that specific embodiment described herein is only used to explain the utility model, and do not have to In restriction the utility model.
As Figure 1-Figure 2, the utility model embodiment provides a kind of four axis timber processing unit (plant)s, including rack 1, X Axis mechanism, Y-axis mechanism, Z-axis mechanism, B axle mechanism, rack 1 finish after welding integrally annealed by rectangular square tube, effectively protect Demonstrate,prove 1 structure permanency shape of rack;It is provided with table top guide rail 13 in rack 1, is provided with guide rail locking apparatus on table top guide rail 13 12 and vacuum suction item 26, vacuum suction item 26 be connected respectively with table top guide rail 13 and guide rail locking apparatus 12, vacuum suction It is provided with the vacuum suction block 19 for adsorbing timber above item 26, can be adjusted simultaneously by manually adjusting guide rail locking apparatus 12 The position timber 28 of vacuum suction item 26 and vacuum suction block 19 is installed on vacuum suction block 19, by adjusting that can cope with rule The different timber of lattice;It is provided with left positioning cylinder 18 on the left of rack 1, is provided with prelocalization cylinder 20 in front of rack 1, rule can be coped with The different timber of lattice;
Side in rack 1 far from table top guide rail 13 is provided with the multiple groups cutter that different process processing is carried out to timber, more Group cutter includes saw blade 23, the first gang tool 24, the second gang tool 25 and forming cutter 22 and flat-bottom milling cutter 21;Saw blade 23 is used It is processed in complete timber length and width dimensions;First gang tool 24 includes the first cutter 30 for carrying out front and back rule side to timber With the first saw blade 29;Second gang tool includes the second cutter 32 to drill for timber front side, for drilling on rear side of timber Third cutter 34 and the 4th cutter 33 and the 5th cutter 31 for left side hinge groove milling type;Using the first gang tool 24 It can be used to process timber side four sides size with the second gang tool 25;
Y-axis mechanism is connected with 1 side of rack, and Y-axis mechanism includes Y-axis guide rail 2, Y-axis 3 and Y-axis servo motor 11, Y-axis Guide rail 2 is fixed on the two sides of rack 1, and Y-axis guide rail 2 is connected with Y-axis 3 by sliding block, is provided in Y-axis 3 for driving it in Y The Y-axis servo motor 11 moved on axis rail 1;Y-axis 3 is arc-shaped curved surface shape, and using integral casting forming, arc-shaped curved surface guarantees more Reliable rigidity;
Crossbeam 4 is provided with above Y-axis mechanism, crossbeam 4 is unlikely to deform using whole welded square tube;Crossbeam 4 and X-axis mechanism It is connected, X-axis mechanism includes X-axis guide rail 9, X-axis 5 and X-axis servo motor 15;The side of crossbeam 4, X-axis is arranged in X-axis guide rail 9 Guide rail 9 is connected by sliding block with X-axis 5, and rack gear 35 is provided with above crossbeam 4, and X-axis servo motor 15 is arranged in 5 rear of X-axis, X Gear 14 is provided on axis servo motor 15, gear 14 is meshed with rack gear 35, and X-axis servo motor 15 passes through gear 14 and rack gear 35 engaged transmission, driving X-axis 5 move in X-axis guide rail 9;
X-axis mechanism is connected with Z-axis mechanism, and Z-axis mechanism includes Z axis guide rail 8, Z axis 27 and Z axis servo motor 6;Z axis is led The setting of rail 8 is connected by sliding block with Z axis guide rail 8 in 5 front of X-axis, Z axis 27, and Z axis servo motor 6 is arranged above X-axis 5, uses It is moved in Z axis guide rail 8 in driving Z axis 27;The two sides of X-axis 5 are respectively arranged with assistant cylinder 7, the output end of assistant cylinder 7 with Z axis 27 is connected;
Z-axis mechanism is connected with B axle mechanism, and B axle mechanism includes B axle 17, B axle servo motor 10;B axle servo motor 10 is set It sets on Z axis 27, B axle 17 is connected with Z axis 27, and B axle servo motor 10 is for driving B axle 17 to rotate around itself, B axle servo electricity Machine 10 is connected in such a way that synchronous pulley drives harmonic wave speed reducing machine with B axle 17, guarantees rotation flexibility and machining accuracy;Main shaft 16 are mounted in B axle 17, for cutter needed for installing processing timber, cutter deeper for wooden door lock hole size on main shaft 16 It is long, angular compliance tool sharpening is rotated using B axle 17;For 3-30 ° of the special angle that timber side requires, using B axle 17 Specified angle is rotated to process the impossible technique of machine tool;
Rack 1 is placed on level ground, and Y-axis 3 is connected by Y-axis guide rail 2 with rack 1, and passes through Y-axis servo motor 11 Driving Y-axis 3 moves in Y-axis guide rail 2, and crossbeam 4 is connected with Y-axis 3, and X-axis 5 is connected by X-axis guide rail 9 with crossbeam 4, and passes through X Axis servo motor 15 drives X-axis 5 to move in X-axis guide rail 9, and Z axis 27 is connected by Z axis guide rail 8 with X-axis 5, and is watched by Z axis Taking motor 6 drives it to move in Z axis guide rail 8;
B axle 17 is connected with Z axis 27, and drives it to rotate around itself by B axle servo motor 10;Main shaft 16 is mounted on B axle On 17, on main shaft 16 it is mountable it is all kinds of needed for cutters, each structure through cooperation can be achieved it is four-axle linked, to realize five face one of timber Secondary processing and forming, about 5-8 minute can complete the processing of a fan timber, process compared with traditional timber, reduce large number of equipment, Personnel's investment, saves process time;The disposable clamping of equipment realizes the processing of five face of timber, improves production efficiency.
The working principle of this specific implementation are as follows:
1, timber or so rule side: left positioning cylinder 18 and prelocalization cylinder 20 are risen, and timber 28 is lain in vacuum and is inhaled On attached piece 19, and it is close to left positioning cylinder 18, prelocalization cylinder 20, opens vacuum suction, fall left positioning cylinder 18, prelocalization Main shaft 16 is changed saw blade 23 by cylinder 20, rotates main shaft 16 to 90 degree of positions around B axle 17, Y-axis 3 is moved, which in Y-axis guide rail 2, by Y-axis servo motor 11 completes 28 or so rule side's technique of timber.
2, rule side before and after timber: main shaft 16 is rotated to 0 degree of position, by first group around B axle 17 by B axle servo motor 10 It closes in the replacement to main shaft 16 of cutter 24, drives Y-axis 3 to keep the first saw blade 29 on gang tool 24 mobile by Y-axis servo motor 11 To 28 rear of timber, X-axis 5 is moved left and right in X-axis guide rail 9 by X-axis servo motor 15, pass through Y-axis servo electricity after the completion Machine 11 makes the first saw blade 29 be moved to 28 front of Solid Door, then drives X-axis 5 to move up in X-axis guide rail 9 by X-axis servo motor 15 Dynamic rule side's technique before and after completing timber 28.
3, timber bores front and back conveying hole and hinge groove: by the replacement to main shaft 16 of the second gang tool 25, passing through Y-axis servo Motor 11 drives Y-axis 3 to move in Y-axis guide rail 2, completes to drill on rear side of timber 28 using third cutter 34, uses the second cutter It drills on front side of 32 completion timbers 28, and drives X-axis 5 to move in X-axis guide rail 9 by X-axis servo motor 15, complete porous add Then work passes through X-axis servo motor 15, Y-axis servo motor 11, Z axis servo motor 6 and respectively drives X-axis 5, Y-axis 3, Z axis 27, make 28 left side hinge groove milling type of timber is completed with the 4th cutter 33.
4, side milling: the positive facing cut type of timber, front hole milling by the replacement to main shaft 16 of forming cutter 22, pass through X-axis servo electricity Machine 15, Y-axis servo motor 11, Z axis servo motor 6 respectively drive X-axis 5, Y-axis 3, Z axis 27, and three-shaft linkage completes the positive facing cut of timber Type technique;By in the replacement to main shaft 16 of flat-bottom milling cutter 21, pass through X-axis servo motor 15, Y-axis servo motor 11, Z axis servo motor 6 respectively drive X-axis 5, Y-axis 3, Z axis 27, and three-shaft linkage completes the positive hole milling technique of timber 28;Then pass through B axle servo motor 10 It drives the rotation of B axle 17 to 90 degree of positions, is then driven respectively by X-axis servo motor 15, Y-axis servo motor 11, Z axis servo motor 6 Dynamic X-axis 5, Y-axis 3, Z axis 27, three-shaft linkage complete milling type technique on the right side of timber 28.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without departing from the principle of this utility model, can also make several improvements and retouch, these improve and Retouching also should be regarded as the protection scope of the utility model.

Claims (10)

1. a kind of four axis timber processing unit (plant)s, including rack (1), X-axis mechanism, Y-axis mechanism, Z-axis mechanism, B axle mechanism, feature Be: the Y-axis mechanism is connected with rack (1) side, is provided with crossbeam (4) above the Y-axis mechanism, the crossbeam (4) It is connected with the X-axis mechanism, the X-axis mechanism is connected with the Z-axis mechanism, the Z-axis mechanism and B axle mechanism phase Connection, the B axle mechanism are connected with main shaft (16), and the main shaft (16) is for cutter needed for installing processing timber.
2. a kind of four axis timber processing unit (plant) according to claim 1, it is characterised in that: the Y-axis mechanism includes that Y-axis is led Rail (2), Y-axis (3) and Y-axis servo motor (11), the Y-axis guide rail (2) are fixed on the two sides of rack (1), the Y-axis guide rail (2) it is connected by sliding block with Y-axis (3), the Y-axis for driving it to move on Y-axis guide rail (2) is provided on the Y-axis (3) Servo motor (11).
3. a kind of four axis timber processing unit (plant) according to claim 1, it is characterised in that: the X-axis mechanism includes that X-axis is led Rail (9), X-axis (5) and X-axis servo motor (15);The X-axis guide rail (9) is arranged in the side of crossbeam (4), the X-axis guide rail (9) it is connected by sliding block with X-axis (5), is provided with rack gear (35) above the crossbeam (4), the X-axis servo motor (15) sets It sets and is provided with gear (14) on X-axis (5) rear, the X-axis servo motor (15), the gear (14) and the rack gear (35) It is meshed, the X-axis servo motor (15) passes through the engaged transmission of gear (14) and rack gear (35), and driving X-axis (5) is led in X-axis Rail moves on (9).
4. a kind of four axis timber processing unit (plant) according to claim 3, it is characterised in that: the Z-axis mechanism includes that Z axis is led Rail (8), Z axis (27) and Z axis servo motor (6);In X-axis (5) front, the Z axis (27) passes through for Z axis guide rail (8) setting Sliding block is connected with Z axis guide rail (8), and Z axis servo motor (6) setting is above X-axis (5), for driving Z axis (27) in Z Axis rail moves on (8).
5. a kind of four axis timber processing unit (plant) according to claim 4, it is characterised in that: the B axle mechanism includes B axle (17), B axle servo motor (10);The B axle servo motor (10) is arranged on Z axis (27), the B axle (17) and Z axis (27) It is connected, for the B axle servo motor (10) for driving B axle (17) to rotate around itself, the main shaft (16) is mounted on B axle (17) On.
6. a kind of four axis timber processing unit (plant) according to claim 5, it is characterised in that: the B axle servo motor (10) It is connected in such a way that synchronous pulley drives harmonic wave speed reducing machine with B axle (17).
7. a kind of four axis timber processing unit (plant) according to claim 4, it is characterised in that: distinguish the two sides of the X-axis (5) It is provided with assistant cylinder (7), the output end of the assistant cylinder (7) is connected with Z axis (27).
8. a kind of four axis timber processing unit (plant) according to any one of claims 1 to 7, it is characterised in that: the rack (1) On be provided with table top guide rail (13), be provided with guide rail locking apparatus (12) and vacuum suction item on the table top guide rail (13) (26), the vacuum suction item (26) is connected with table top guide rail (13) and guide rail locking apparatus (12) respectively, and the vacuum is inhaled The vacuum suction block (19) for adsorbing timber is provided with above attached item (26);Far from table top guide rail (13) on the rack (1) Side be provided with to timber carry out technique processing multiple groups cutter, the multiple groups cutter include saw blade (23), first combination knife Have (24), the second gang tool (25) and forming cutter (22) and flat-bottom milling cutter (21).
9. a kind of four axis timber processing unit (plant) according to claim 8, it is characterised in that: setting on the left of the rack (1) Have left positioning cylinder (18), is provided with prelocalization cylinder (20) in front of the rack (1);First gang tool (24) includes For carrying out the first cutter (30) and the first saw blade (29) of front and back rule side to timber;Second gang tool (25) includes using In the second cutter (32) of timber front side drilling, the third cutter (34) for drilling on rear side of timber and it is used for left side hinge groove 4th cutter (33) of milling type.
10. a kind of four axis timber processing unit (plant) according to claim 1, it is characterised in that: the rack (1) is by rectangle side It is finished after pipe welding integrally annealed, Y-axis (3) is arc-shaped curved surface shape, and using integral casting forming, crossbeam (4) is using whole Body welded square tube.
CN201820594883.7U 2018-04-25 2018-04-25 A kind of four axis timber processing unit (plant)s Active CN208497210U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108381686A (en) * 2018-04-25 2018-08-10 江苏中智自动化有限公司 A kind of four axis timber processing unit (plant)s
CN112475972A (en) * 2020-11-23 2021-03-12 杭州兆鼎科技实业有限公司 Double-shaft linkage side-cutting arc groove control method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108381686A (en) * 2018-04-25 2018-08-10 江苏中智自动化有限公司 A kind of four axis timber processing unit (plant)s
CN112475972A (en) * 2020-11-23 2021-03-12 杭州兆鼎科技实业有限公司 Double-shaft linkage side-cutting arc groove control method

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Address after: 225500 Cai Guan industrial concentration area, Zhang Dian Town, Jiangyan District, Taizhou, Jiangsu

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