CN208489233U - LED light source component and light emitting device - Google Patents
LED light source component and light emitting device Download PDFInfo
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- CN208489233U CN208489233U CN201820760130.9U CN201820760130U CN208489233U CN 208489233 U CN208489233 U CN 208489233U CN 201820760130 U CN201820760130 U CN 201820760130U CN 208489233 U CN208489233 U CN 208489233U
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Abstract
The utility model provides a kind of LED light source component and light emitting device, LED support used by LED includes substrate and the circuit layer that is set on substrate, is dielectrically separated from substrate, namely LED support itself is just laid with circuit layer, the circuit layer includes the circuit for the LED chip in the lamp bead region on substrate to be connect with the tie point of other devices on other lamp beads and/or substrate, the connection with other lamp beads or device directly can be realized by the circuit layer of LED support itself, not need additionally to use circuit board;LED component provided by the utility model is also provided with secondary optics refraction type lens on LED, to be diffused control to the light that LED chip emits, so that the light that LED launches can be uniformly distributed in broader region, so that having better light distribution property and light utilization efficiency using back light unit made from the light emitting device.
Description
Technical field
The utility model relates to LED (Light Emitting Diode, light emitting diode) fields, more particularly to one kind
LED light source component and light emitting device.
Background technique
With the development of LED technology and the various scenes of every field application, produce the LED junction for meeting various demands
Structure.In various LED structures, can all use substantially and arrive LED support, and in order to meet various demands, also derived various sizes,
The LED support of structure and material.But the setting of current LED support structure is all only carrying LED chip, to LED chip
Play the role of protection, and the positive and negative electrode of LED chip is drawn.Current various LED supports do not undertake wiring,
It, can only be by additional when needing to be electrically connected LED with other LED or be electrically connected with other devices in application scenes
Pcb board circuit realize the electrical connection.
In addition, when the LED core for needing to be arranged in a LED support more serial or parallel connections or series-parallel Hybrid connections
When piece, current way also can only be that multiple LED chips are arranged on the substrate of bracket, then additional again to be realized by gold thread
Connection between each LED chip, for example, with reference to the existing typical LED structure of Fig. 1-one kind shown in Fig. 2, wherein Fig. 1 is LED
Ignore except the top view after fluorescent glue, Fig. 2 is the cross-sectional view of the LED of Fig. 1, in Fig. 1-Fig. 2, it is assumed that need in LED support
It is current to do rule and successively realize series circuit by gold thread in 1 when the more LED chips 11 being sequentially connected in series of setting
Electrical connection between upper 11 positive and negative anodes of adjacent LED chip.From shown in Fig. 1 it is found that by additionally using gold in LED support bottom
Line realizes the connection between each LED chip 11, and the route for needing to connect is more and miscellaneous, realizes the welding process inefficiency of connection,
And be limited to the limitation of LED support size and be easy to appear the situation that desoldering, rosin joint even weld mistake, cause product cost high, produces
Quality yields and poor reliability, and it is only to require to realize simplest series connection between LED chip 11 that Fig. 1-is shown in Fig. 2
Connection, if necessary to realize series-parallel Hybrid connections or other complicated connection sides between LED chip in a LED bracket
When formula, it can not achieve substantially in current LED support structure.
And LED be used as light source when, light often be emitted while being limited to finite region.Therefore, in order to by LED
Planar light source applied to display device etc., it is also necessary to be evenly distributed in light on broader region.
Utility model content
LED light source component provided by the utility model and light emitting device, mainly solving the technical problems that: it solves existing
The problem that LED cannot undertake wiring and the light distributed areas launched are too small and uneven.
In order to solve the above technical problems, the utility model provides a kind of LED light source component, including LED and sealed in the LED
Install into the refraction type lens later, being arranged on the LED, the LED includes substrate, be located at the substrate front side on and
The circuit layer and an at least LED chip being dielectrically separated from the substrate are equipped with lamp bead region on the substrate front side,
The LED chip is set in the lamp bead region, and the circuit layer includes for will be in the lamp bead region on the substrate
The circuit that LED chip is connect with the tie point of other devices in other lamp beads and/or the substrate;
The refraction type lens are located on the substrate, and the refraction type lens include lens body, are located at described
The light incident surface of mirror body lower part, and the light-emitting face at the top of the lens body, the light of the LED transmitting is through institute
It states light incident surface and injects the lens body, projected through the light-emitting face.
In an embodiment of the present invention, the light incident surface is recessed to concave from the lens body bottom
The light of the inner wall in cave, the LED transmitting is incident upon in the depression.
In an embodiment of the present invention, the inner wall of the depression is with the light-emitting surface institute group of each LED
At total light-emitting surface benchmark optical axis be axisymmetric concave curved surface;
The light-emitting face has with the benchmark optical axis for axisymmetric convex surface, and in the friendship with the benchmark optical axis
The part of point has the shape with the continuous pit of the convex surface.
In an embodiment of the present invention, a LED chip is provided in the lamp bead region, or be provided with to
Few two spacing are less than default first distance threshold value to form the plurality of LEDs chip of point light source, or are provided with more spacing and are greater than
Second distance threshold value is preset to form the plurality of LEDs chip of area source.
The corresponding refraction type in all lamp bead regions in an embodiment of the present invention, on the substrate
In the corresponding refraction type lens in the lamp bead region or the lamp bead region on lens or the substrate
The corresponding refraction type lens of one LED chip.
In an embodiment of the present invention, when being provided with plurality of LEDs chip in the lamp bead region, described more
It include the LED chip of at least two different peak luminous wavelengths in LED chip.
In an embodiment of the present invention, the LED further includes being set to the LED chip and the refraction type
Luminescent conversion layer, substratum transparent or diffusion glue-line between lens.
In an embodiment of the present invention, the LED includes being set to the LED chip and the refraction type is saturating
Luminescent conversion layer between mirror, the LED chip in the lamp bead region include any one or at least two in following chip
Combination:
Peak luminous wavelength is the blue-light LED chip of 440nm to 500nm;
Peak luminous wavelength is the green LED chip of 510nm to 540nm;
Peak luminous wavelength is the yellow light LED chip of 550nm to 570nm;
Peak luminous wavelength is the red LED chip of 620nm or more;
The luminescent conversion layer is that the light that the LED chip issues is converted into default colour mixture light luminescent conversion layer.
In an embodiment of the present invention, the default colour mixture light includes white light.
In an embodiment of the present invention, the refraction type lens be to be formed circular light spot round refraction type it is saturating
Mirror, the rectangular refraction type lens for forming square focus spot or the oval refraction type lens for forming ellipse.
In an embodiment of the present invention, the substrate front side is additionally provided with to be dielectrically separated from substrate itself, and
The the first function electrical connection area being electrically connected with the circuit layer, and/or, the substrate back is provided with to be dielectrically separated from substrate,
And the second function electrical connection area being electrically connected with the circuit layer.
In an embodiment of the present invention, the circuit layer further includes driving circuit and/or is used for LED core
The control circuit that piece is controlled.
It include at least two lamp bead regions, the circuit layer on the substrate in an embodiment of the present invention
It is welded including positive pin corresponding with the positive pin of LED chip to be placed in each lamp bead region and negative pin
Connect area and negative pin welding section, and the circuit that at least two lamp bead region is electrically connected.
In an embodiment of the present invention, there is a lamp bead region on the substrate, the circuit layer includes
It is corresponding with the positive pin of LED chip to be placed in the lamp bead region and negative pin anode pin welding section and
Negative pin welding section, for placing a LED chip or at least two LED chips in the lamp bead region.
In an embodiment of the present invention, at least two LED cores are provided at least one described lamp bead region
Piece, the circuit layer further include realizing the chip connection circuit being electrically connected between each LED chip in lamp bead region;Described at least two
Circuit is connected by the chip between LED chip and realizes connection.
To solve the above-mentioned problems, the utility model additionally provides a kind of light emitting device, including LED light as described above
Source device, the light emitting device are lighting device, optical signal instruction device, light compensating apparatus or back lighting device.
The beneficial effects of the utility model are:
LED light source component provided by the utility model and light emitting device, firstly, LED bracket used by LED includes base
Plate and be set on substrate, the circuit layer that is dielectrically separated from substrate namely LED support itself are just laid with circuit layer, the circuit
Layer includes for by the tie point of other devices on the LED chip and other lamp beads and/or substrate in the lamp bead region on substrate
The circuit of connection can directly pass through LED in this way when needing to be electrically connected LED with other LED or be electrically connected with other devices
The circuit layer of bracket itself realizes the connection with other lamp beads or device, does not need additionally to use circuit board, can simplify company
Binding structure, and it is avoided that the increase using size caused by circuit board and cost, it can preferably be applied to various application scenarios;
In addition, refraction type lens are arranged also after LED encapsulation is completed in LED component provided by the utility model on LED
(being provided with secondary optics refraction type lens), to be diffused control to the light that LED chip emits, so that LED launched
Light can be uniformly distributed in broader region, so that having better light distribution using back light unit made from the LED device
Characteristic and light utilization efficiency.
Detailed description of the invention
Fig. 1 is a kind of top view of LED structure;
Fig. 2 is the top view of the LED structure in Fig. 1;
Fig. 3 is the LED support structural schematic diagram that the circuit layer that the utility model embodiment one provides is higher than substrate front side;
Fig. 4 is the LED support structural schematic diagram that the circuit layer that the utility model embodiment one provides is flushed with substrate front side;
Fig. 5 is that the insulating layer that the utility model embodiment one provides is integrally-built LED support structural schematic diagram;
Fig. 6 is that the insulating layer LED support structure compatible with circuit layer shape that the utility model embodiment one provides is shown
It is intended to;
Fig. 7-1 is a kind of LED structure schematic diagram that the utility model embodiment one provides;
Fig. 7-2 is the width direction cross-sectional view that a refraction type lens are arranged in Fig. 7-1;
Fig. 7-3 is the length direction cross-sectional view that a refraction type lens are arranged in Fig. 7-1;
Fig. 7-4 is the width direction cross-sectional view that 3 refraction type lens are arranged in Fig. 7-1;
Fig. 7-5 is the length direction cross-sectional view that 3 refraction type lens are arranged in Fig. 7-1;
Fig. 7-6 is the width direction cross-sectional view that 9 refraction type lens are arranged in Fig. 7-1;
Fig. 7-7 is the length direction cross-sectional view that 9 refraction type lens are arranged in Fig. 7-1;
Fig. 8-1 is that the refractor that the utility model embodiment two provides and LED junction close schematic diagram;
Fig. 8-2 is that another refractor that the utility model embodiment two provides and LED junction close schematic diagram;
Fig. 8-3 is the stereoscopic schematic diagram of the refractor in Fig. 8-1;
Fig. 8-4 is the stereoscopic schematic diagram of the refractor in another Fig. 8-1;
Fig. 8-5 is the diagrammatic cross-section of the refractor in Fig. 8-3;
Fig. 8-6 is the light path schematic diagram of the refractor in Fig. 8-3;
Fig. 9-1 is that another refractor that the utility model embodiment two provides and LED junction close schematic diagram;
Fig. 9-2 is that another refractor that the utility model embodiment two provides and LED junction close schematic diagram;
Fig. 9-3 is the stereoscopic schematic diagram of the refractor in Fig. 9-1;
Figure 10-1 is the LED structure schematic diagram connected in series and parallel with multi-chip that the utility model embodiment three provides;
Figure 10-2 is LED cross-sectional view shown in Figure 10-1;
Wherein, the appended drawing reference 1 in Fig. 1-Fig. 2 is LED support, and 11 be LED chip;Appended drawing reference 31 in Fig. 3 is base
Plate, 32 be circuit layer;Appended drawing reference 41 in Fig. 4 is substrate, and 42 be circuit layer;Appended drawing reference 51 in Fig. 5 is substrate, and 52 are
Circuit layer, 53 be insulating layer;Appended drawing reference 61 in Fig. 6 is substrate, and 62 be circuit layer, and 63 be insulating layer;Fig. 7-1- Fig. 7-7
In, 911 be substrate, and 912 be LED chip, and 913 be refraction type lens;In Fig. 8-1- Fig. 8-6-, 70 be lens body, and 701 are
Depression positioned at lens body lower part, 7011 be the inner wall of depression 701, and 702 be light-emitting face, and 703 be the shape of pit;71
For substrate, then 711 be illumination region, and 704 be the stabilizer blade of lens, and L is light exit direction;In Fig. 9-1- Fig. 9-3,80 be lens master
Body, 801 be the depression of lens body lower part, and 8011 be depression inner wall, and 802 be light-emitting face, and 81 be substrate, and 811 be LED's
Illumination region;Appended drawing reference 181 in Figure 10-1- Figure 10-2 is electrically-conductive backing plate, and 182 be circuit layer, and 183 be insulating layer, and 1813 are
Box dam, 180 be LED chip, and 1821 be pin welding section, and 187 be white oil layer.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below by specific embodiment party
Formula combination attached drawing is described in further detail the utility model embodiment.It should be appreciated that specific embodiment described herein
It is only used to explain the utility model, is not used to limit the utility model.
Embodiment one:
It is only capable of playing the positive and negative electrode extraction for playing protection conjunction for LED chip to LED chip to solve existing LED support
Effect, and various problems caused by wiring cannot be undertaken, present embodiments provide a kind of LED support, the present embodiment
The LED support of offer carries circuit, included circuit can satisfy by LED chip to be placed in the lamp bead region on substrate with
Other lamp beads (can be other lamp beads on same substrate, be also possible to the lamp bead formed on other substrates) and/or substrate
Other upper devices (theoretically can be any other device, including but not limited to various chips, resistance, capacitor and other electricity
The device etc. that road is constituted, and these devices can be set and be encapsulated into an entirety with LED on substrate, can also be not arranged in
On substrate, and can be located at LED support outside) tie point (can be the various contacts that are electrically connected) connection circuit.When need by LED with
When other LED are electrically connected or are electrically connected with other devices, can directly it be realized and other lamp beads by the circuit layer of LED support itself
Or the connection of device, it does not need additionally to use circuit board, connection structure can be simplified and using caused by circuit board
The increase of size and cost.
In addition, refraction type lens are arranged also after LED encapsulation is completed in LED component provided in this embodiment on LED
(namely setting secondary optics refraction type lens), to be diffused control to the light that LED chip emits, so that LED launched
Light can be uniformly distributed in broader region, so that having better light distribution using back light unit made from the LED device
Characteristic and light utilization efficiency.
In the present embodiment, when needing that plurality of LEDs chip is arranged in a lamp bead region, circuit layer may also include reality
The circuit being electrically connected between LED chip in existing lamp bead region, without additionally using pcb board outside LED or in LED support
The interior additional electrical connection realized between LED chip by gold thread, the use of the LED bracket can largely promote LED production
Reliability, versatility and the yields of product reduce the cost of LED product.
In the present embodiment, a lamp bead region on substrate front side refer on substrate front side be arranged LED chip with
Form the region of a lamp bead, and it should be understood that the lamp bead region on substrate front side in the present embodiment refers to space
Above substrate front side, including lamp bead region is directly arranged on substrate, the insulating layer or circuit layer being also included on substrate
Upper setting lamp bead region, and specifically can flexibly be set according to application scenarios.
In order to make it easy to understand, the structure of the LED first used to LED component below the present embodiment illustrates.
LED support provided in this embodiment includes substrate and the circuit layer that is set on substrate and is dielectrically separated from substrate,
Set circuit layer include for by the LED chip and other lamp beads and/or substrate in the lamp bead region on substrate other
The circuit of the tie point connection of device optionally may also include and connect just with LED chip anode pin and negative pin respectively
Pole pin welding section and negative pin welding section;In this way when LED chip is arranged, the positive and negative of LED chip need to only can also be drawn
Foot positive pin welding section corresponding on circuit layer and the connection of negative pin welding section respectively, and between LED chip
Connection relationship can also then be realized by the circuit pre-set in circuit layer.Certainly, in the present embodiment, circuit layer can not also
Comprising positive pin welding section and negative pin welding section, and positive pin welding section and the setting of negative pin welding section are being propped up
In frame on other layer structures (such as substrate), as long as these positive pin welding sections and negative pin welding section and circuit layer are real
Existing corresponding electrical connection.
It should be understood that in the present embodiment, being dielectrically separated from mode and can flexibly set between circuit layer and substrate.
For example, then circuit layer can be arranged directly on substrate, at this time between circuit layer and substrate when substrate itself is insulating substrate
It has been just to be dielectrically separated from state;Certainly, when substrate is insulating substrate, one layer can also be arranged again between substrate and circuit layer
Insulating layer.In another example one layer insulating can be then set between substrate and circuit layer when substrate is electrically-conductive backing plate, or
It is realized absolutely by other any modes (such as setting specific structure keeps the interval of circuit layer and substrate front side empty) that are dielectrically separated from
Edge isolation.
In the present embodiment, the substrate that electrically-conductive backing plate can be constituted for various conductive materials, may be, for example, various metals and leads
Electric substrate, including but not limited to copper base, aluminum substrate, iron substrate;Electrically-conductive backing plate may be the mixing material comprising conductive material
Expect electrically-conductive backing plate, such as conductive rubber etc..
In the present embodiment, the substrate that insulating substrate can be constituted for various insulating materials, naturally it is also possible to include inside
Containing conductive material, outside is made of insulating materials, whole nonconducting substrate.Such as insulative type material may include but unlimited epoxy
Resinae (EP, Epoxide resin), high temperature resistant nylon (PPA plastics), polyphthalamide (PPA,
Polyphthalamide), poly terephthalic acid 1,4-CHDM ester (PCT, Poly1,4-cyclohexylene
Dimethylene terephthalate), epoxy molding plastic (EMC, Epoxy molding compound), unsaturated polyester (UP)
(UP) resin, liquid crystal polymer (LCP, Liquid Crystal Polymer), sheet molding compound (SMC, Sheet molding
Compound), polyester resin (PET, Polyethylene terephthalate), polycarbonate (PC,
Polycarbonate), polyhexamethylene adipamide (nylon 66).
In the present embodiment, substrate can be planar substrates, or front has bulge-structure or concave configuration
Non-planar substrate, and corresponding elevated regions and recessed area can be used for being arranged LED chip namely elevated regions or concave region
Domain can be used as crystal bonding area.And in the present embodiment, circuit layer can be covered in whole or in part in elevated regions or recessed area,
Circuit layer can not also be covered, specifically can flexibly be set with application scenarios according to actual needs.Additionally, it should be appreciated that
It is that the circuit layer in the present embodiment may be that the generally circuit layer of plane or partial region is bulge-structure or recessed
The entirety of structure is in nonplanar circuit layer, and these elevated regions or recessed area can be used for placing LED chip, namely
As crystal bonding area.
In the present embodiment, the circuit layer upper surface on substrate and setting can be flushed between substrate front side, it can also
To be higher than substrate front side, or it is lower than substrate front side, it specifically can be according to technique, the concrete application scene etc. using production LED support
Factor flexible setting.
For example, circuit layer is higher than substrate front side, and shown in Figure 3, circuit layer 32 is high in Fig. 3 in a kind of exemplary construction
In the upper surface (namely substrate front side) of substrate 31.It is shown referring to fig. 4 in another example, circuit layer 42 and base in Fig. 4
The upper surface of plate 41 flushes.Specifically select which kind of structure that can flexibly determine.
In addition, it is to be understood that in the present embodiment, when needing to increase insulating layer between substrate and circuit layer, and
When the insulating layer is for by being dielectrically separated between substrate and circuit layer, set insulating layer can directly will be on substrate
Region corresponding with circuit layer entirely covers, and insulating layer at this time is an overall structure;For example, with reference to shown in Fig. 5, in substrate
Insulating layer 53 is provided between 51 and circuit layer 52, insulating layer 53 covers region corresponding with circuit layer 52 on substrate 51.At this
In embodiment, which can also be adapted with the shape of circuit layer, as long as can reliably carry out circuit layer and substrate exhausted
Edge isolation.For example, with reference to shown in Fig. 6, being provided with insulating layer 63 between substrate 61 and circuit layer 62, insulating layer 63 with
The geomery of circuit layer 62 matches, and the unlapped region insulation layer 63 of circuit layer 62 does not also cover;Certainly, in the present embodiment
The set-up mode of insulating layer is not limited to mode shown in Fig. 5 and Fig. 6, realize circuit layer and substrate reliably insulate every
From on the basis of, the area and specific shape covered can be arbitrarily arranged.
In addition, it is to be understood that used technique can be flexible when insulating layer is disposed on the substrate in the present embodiment
Selection, for example including but be not limited to printing, pressing, paste etc..Correspondingly, the combination between circuit layer and insulating layer can also
Including but not limited to pressing, stickup and direct printed circuit layer etc. on the insulating layer.In the present embodiment, insulating layer can be used
The various insulating materials for being dielectrically separated from, for example including but be not limited to insulated paint, insulating cement, insulating paper, non-conductive fibre
Product, plastics, rubber, varnished cloth paper, glass, ceramics etc..
In the present embodiment, when circuit layer includes positive pin welding section and negative pin welding section, positive pin welding
Area and negative pin welding section specific distributing position and distribution mode on circuit layer can flexibly be set.In addition, circuit
The circuit between LED chip is realized included by layer, may include realizing be connected in series between LED chip, be connected in parallel, go here and there simultaneously
Join at least one of circuits such as Hybrid connections, and specifically can flexibly be set according to the application scenarios and demand of LED support.
LED used by LED component in the present embodiment can be obtained by the LED support of the included circuit of above-mentioned example
LED.And it should be understood that LED chip in the number in the lamp bead region in the present embodiment on substrate and each lamp bead region
Number etc. can flexibly set, and may include a crystal bonding area in a lamp bead region, can also according to demand include more
A crystal bonding area.For example, LED is point light source in a kind of example, settable LED chip is constituted in lamp bead region at this time
Point light source, or at least two LED chips are set in lamp bead region, but set at least two LED chips (such as two
Or three etc.) between spacing be less than default first distance threshold value to form point light source.In another example in some instances, LED
It provides area source (or referred to as block smooth surface), it at this time can be more in lamp bead region between (such as two, five, ten etc.)
Away from the plurality of LEDs chip for forming area source greater than default second distance threshold value.
For example, may include at least two lamp bead regions in a kind of example, on substrate, circuit layer includes and each lamp bead region
The corresponding positive pin welding section of the positive pin and negative pin of interior LED chip to be placed and negative pin welding
Area, and the circuit that at least two lamp bead regions are electrically connected.
In another example in a kind of example, a lamp bead region is set on substrate, circuit layer include in the lamp bead region to
The corresponding positive pin welding section of the positive pin and negative pin of the LED chip of placement and negative pin welding section.
In another example being provided at least two LED chips at least one lamp bead region, circuit layer is also in a kind of example
It may include realizing the chip connection circuit being electrically connected between each LED chip in lamp bead region;Pass through between at least two LED chips
The chip connection circuit realizes connection.
The number for the refraction type lens being arranged on substrate in the present embodiment can also flexibly be set, it should be understood that
It is that lens are set on substrate in the present embodiment, not only refers to and lens are directly in contact with substrate to a kind of this setting
Mode, and the main body of the spatially lens referred to be located at substrate on, lens can be set up directly on substrate or
Perhaps on insulating layer or luminescent conversion glue-line or lens lower end contacts to form fixation with lens profile for circuit layer on substrate
Deng.
The refraction type lens being arranged on LED in the present embodiment are secondary optics refraction type lens, that is to say and seal in LED
It installs into later, individually to obtain refraction type transparent for attachment again in obtained LED lamp bead.Specifically mounting method includes but is not limited to
It pastes, corresponding connection/fixed structure is set is attached or fixes.And in the present embodiment, refraction type lens are according to demand
It can choose to form the round refraction type lens of circular light spot, form the rectangular refraction type lens of square focus spot or form ellipse
Oval refraction type lens etc..
Material used by various types of lens, shape and size etc. also all can be determined flexibly in the present embodiment.Such as
Silica-gel lens, PMMA (polymethyl methacrylate is commonly called as: acrylic) lens, PC can be used, and (Polycarbonate gathers
Carbonic ester) lens, glass lens etc..
In addition, in the present embodiment, on substrate in lamp bead region other than the number of LED chip can flexibly be set, institute
Peak luminous wavelength (i.e. color) and peak luminous wavelength combination (i.e. color combination) of the LED chip of setting etc. also all can spirit
Setting living.For example, the LED chip being arranged on substrate in the present embodiment may include any one in following chip, or
Two or more any combination:
Blue chip of the peak luminous wavelength in 440nm to 500nm;
Green light chip of the peak luminous wavelength in 510nm to 540nm;
Yellow light chip of the peak luminous wavelength in 550nm to 570nm;
Peak luminous wavelength is greater than the red light chips of 620nm or more.
But it is to be understood that above-mentioned four kinds of chips are only one of the present embodiment example, however it is not limited to above-mentioned four
Kind chip.
In the present embodiment, the LED chip being arranged on substrate is one of four kinds of chips of above-mentioned example, and substrate
When the number of the LED chip of upper setting is at least two, the peak luminous wavelength of this at least two LED chip can identical (example
Such as all it is the blue chip that peak luminous wavelength is 440nm, 445nm or 450nm), it can also different (such as a part be luminous
Peak wavelength be 440nm, 445nm or 450nm blue chip, another part be peak luminous wavelength be 455nm, 465nm or
The blue chip etc. of 480nm).
In the present embodiment, the LED chip being arranged on substrate be above-mentioned example four kinds of chips in it is two or more when,
It may include specifically two kinds, three kinds or four kinds, and specific combination includes but is not limited to appointing for four kinds of chips of above-mentioned example
Meaning combination.When for example including two kinds, blue chip and green light chip can be, be also possible to blue chip and red light chips, or
Green light chip and yellow light chip;When including three kinds, it can be blue chip, green light chip and red light chips, be also possible to yellow light
Chip, blue chip and red light chips or blue chip, green light chip and yellow light chip etc..And according to above-mentioned analysis it is found that every
A kind of chip light emitting peak wavelength also may be the same or different.In order to make it easy to understand, the present embodiment is below with reference to several specific examples
It is illustrated.
In a kind of example, a kind of chip is arranged in the LED chip in lamp bead region and peak luminous wavelength is identical, for example,
Using the blue-light LED chip of peak luminous wavelength 500nm or the green LED chip of peak luminous wavelength 530nm.
In a kind of example, a kind of chip is arranged in the LED chip in lamp bead region and peak luminous wavelength includes at least two
The LED chip of kind, for example, using peak luminous wavelength for the blue-ray LED chip or peak luminous wavelength of 450nm and 500nm
For the yellow light chip of 550nm, 560nm and 570nm.
In another example, two kinds of chips and the luminescence peak of each chip is arranged in the LED chip in lamp bead region
Wavelength is identical, for example, using red LED chip and blue-light LED chip, the peak luminous wavelength of red LED chip is all
650nm, the peak luminous wavelength of blue-light LED chip are all 450nm.
In another example, the glow peak of two kinds of chips and at least one chip is arranged in the LED chip in lamp bead region
It is different to be worth wavelength, for example, using yellow light LED chip and green LED chip, the peak luminous wavelength of yellow light LED chip is all
560nm, the peak luminous wavelength of a part of green LED chip are 530nm, the luminescence peak wave of another part green LED chip
A length of 540nm.
In another example, three kinds of chips and the luminescence peak of each chip is arranged in the LED chip in lamp bead region
Wavelength is identical, for example, using blue-light LED chip, green LED chip and red LED chip, the luminescence peak of blue-light LED chip
Wavelength is all 480nm, and the peak luminous wavelength of green LED chip is all 535nm, and the peak luminous wavelength of red LED chip is all
For 620nm.
In another example, the glow peak of three kinds of chips and at least one chip is arranged in the LED chip in lamp bead region
It is different to be worth wavelength, for example, using blue-light LED chip, green LED chip and red-light LED chip, the glow peak of blue-light LED chip
Value wavelength is all 480nm, and the peak luminous wavelength of a part of green LED chip is 535nm, another part green LED chip
Peak luminous wavelength is 540nm, and the peak luminous wavelength of a part of red LED chip is 620nm, another part red-light LED core
The peak luminous wavelength of piece is 650nm.
In another example, four kinds of chips and the luminescence peak of each chip is arranged in the LED chip in lamp bead region
Wavelength is identical, for example, using blue-light LED chip, green LED chip, yellow light LED chip and red LED chip, blue-ray LED core
The peak luminous wavelength of piece is all 480nm, and the peak luminous wavelength of green LED chip is all 536nm, the hair of yellow light LED chip
Peak wavelength is all 570nm, and the peak luminous wavelength of red LED chip is all 625nm.
In LED encapsulation process, hair can be also formed between LED chip and lens by modes such as molding, spraying, dispensings
Light conversion layer, substratum transparent or diffusion glue-line.Namely the face that the illumination of LED provided in this embodiment shoots out, is presented to the user
Color can carry out flexible setting with application scenarios according to actual needs.It is that the illumination of LED shoots out, is presented to the user for which kind of face
Color, can be according to LED chip itself peak luminous wavelength, the luminescent conversion layer specifically used in the luminescent conversion layer of use
It determines.
In order to make it easy to understand, being illustrated below with the combination example of several LED chips and luminescent conversion layer.
As above analysis is it is found that the LED chip in the present embodiment in lamp bead region can be in four kinds of chips of above-mentioned example
Any one or at least two combination, therefore using any one in above-mentioned four kinds of chips or at least in the present embodiment
Two kinds of combination generates default colour mixture light in conjunction with luminescent conversion layer and is illustrated for example.And it should be understood that this implementation
Default colour mixture light in example can flexibly be set according to specific requirements, such as can be white light, can also be with magenta light, green light, indigo plant
White light etc..It is illustrated below by example of white light.
For example, when the LED chip in lamp bead region is any one in four kinds of chips of above-mentioned example, if it is blue light
Chip (such as peak luminous wavelength is 450nm), luminescent conversion layer at this time can use yellow fluorescent powder glue-line, yellow fluorescence
Film or yellow quantum dot QD film;If it is green light chip, luminescent conversion layer at this time can be glimmering using blue colour fluorescent powder and red
Manufactured QD film after manufactured fluorescent powder glue-line, fluorescent film or blue quantum dot and red quantum dot mix after the mixing of light powder;Such as
Fruit is yellow light chip, and luminescent conversion layer at this time can be using fluorescent powder glue-line, fluorescent film or blue made of blue colour fluorescent powder
QD film made of quantum dot, if it is red light chips, luminescent conversion layer at this time can use blue colour fluorescent powder and green fluorescence
Manufactured QD film after manufactured fluorescent powder glue-line, fluorescent film or blue quantum dot and green quantum dot mix after powder mixing.
In another example when the LED chip in lamp bead region is any two kinds of combination in four kinds of chips of above-mentioned example, such as
Fruit is the combination of blue chip and green light chip, and luminescent conversion layer at this time can be using phosphor gel made of red fluorescence powder
QD film made of layer, fluorescent film or red quantum dot;If it is the combination of blue chip and red light chips, luminescent conversion at this time
Layer can be using QD film made of fluorescent powder glue-line, fluorescent film made of green emitting phosphor or green quantum dot;If it is blue light
The combination of chip and yellow light chip, luminescent conversion layer at this time can use blue colour fluorescent powder, green emitting phosphor and red fluorescence
It is made after manufactured fluorescent powder glue-line, fluorescent film or blue quantum dot, green quantum dot and red quantum dot mixing after powder mixing
QD film, and so on.
In another example when the LED chip in lamp bead region is any three kinds of combination in four kinds of chips of above-mentioned example, such as
Fruit is the combination of blue chip, green light chip and red light chips, and luminescent conversion layer at this time can use blue colour fluorescent powder, green
Manufactured fluorescent powder glue-line, fluorescent film or blue quantum dot, green quantum dot and red after fluorescent powder and red fluorescence powder mixing
Manufactured QD film after quantum dot mixing;If it is the combination of red light chips, green light chip and yellow light chip, luminescent conversion at this time
Layer can be using QD film made of fluorescent powder glue-line, fluorescent film made of blue colour fluorescent powder or blue quantum dot.Certainly, some
In example, colour mixture light directly can also be mixed to get by chip self color, such as can directly pass through blue chip, green light chip
With red light chips combination without obtaining white light using luminescent conversion layer.Specific setting can flexibly be determined according to application scenarios.
In another example when the LED chip in lamp bead region is the combination of four kinds of chips of above-mentioned example, luminescent conversion at this time
Layer can be using QD film made of fluorescent powder glue-line, fluorescent film made of blue colour fluorescent powder or blue quantum dot;It is of course also possible to
It is additional in the white light obtained after the light mixing issued for direct blue chip, green light chip and red light chips itself and lamp bead region
The white light that the white light unit of setting issues remixes to obtain white light, which can pass to a few LED chip and illuminating rotary
It changes layer combination to obtain, can specifically use but be not limited to what any one of the above mode obtained.
In the present embodiment, the type for the light that LED chip itself issues can be macroscopic visible light, be also possible to
Visually sightless ultraviolet light, infrared light;When the type for the light that LED chip itself issues is the sightless ultraviolet light of naked eyes, red
When outer smooth, luminescent conversion layer can also be set on LED chip, naked eyes black light is converted into naked eyes visible light, so that
The light that LED illumination comes out is the visible light of user.For example, if thinking, LED is in when the light that LED chip itself issues is ultraviolet light
The current visible white light in family, then luminescent conversion layer can be red, green, blue fluorescent powder is mixed after be fabricated to.
In the present embodiment be arranged luminescent conversion layer when, can at least play the role of following: be LED illumination shoot out,
One of determinant of color being presented to the user, while the protective effect to LED chip can also be played, such as dust-proof, waterproof,
It is grease proofing etc..When being provided with substratum transparent on LED chip, substratum transparent is the protective effect played to LED chip, such as
Dust-proof, Water-proof and oil-proof etc..When being provided with diffusion glue-line on LED chip, diffusion glue-line can be spread using inorganic type light
Agent and organic type light diffusing agent make;On LED chip when setting diffusion glue-line, the scattering and transmission of light can be increased,
While covering LED chip light emitting source and dazzling light source, and it is softer that entire resin can be made to issue, beautiful, graceful
Light reaches the opaque comfortable effect of light transmission;Certainly the present embodiment can also add accordingly in luminescent conversion glue-line as needed
Spread powder.
In the present embodiment, luminescent conversion layer flexibly used according to concrete application scene fluorescent powder glue-line, fluorescent film or
Quantum dot QD (Quantum Dots) film.In the present embodiment, luminescent conversion layer includes fluorescent powder glue-line, fluorescent film or quantum
Point QD film;Inorganic fluorescent powder production can be used in fluorescent powder glue-line, fluorescent film, can be the inorganic fluorescent for being doped with rare earth element
Powder, wherein inorganic fluorescent powder is at least one of silicate, aluminate, phosphate, nitride, fluorination matter fluorescent powder.Fluorescence
Arogel layer can be fluorescent powder and glue are uniformly mixed after be formed by curing, glue can be using Photosetting glue
Body, photoresists etc..The production of fluorescent film can be first uniformly to mix fluorescent powder and glue forms fluorescent powder colloid later, then
Using printing technology by fluorescent powder colloid even print in support mode, finally from branch after heat drying or room temperature dry
It removes to be formed on hold mode tool.It should be understood that a kind of above-mentioned production method for only listing fluorescent powder glue-line, fluorescent film,
The production of the fluorescent powder glue-line, fluorescent film of the present embodiment is not limited in above-mentioned mode.
The production of quantum dot fluorescence powder can be used in quantum dot QD film;Quantum dot fluorescence powder be BaS, AgInS2, NaCl,
Fe2O3、In2O3、InAs、InN、InP、CdS、CdSe、CdTe、ZnS、ZnSe、ZnTe、 GaAs、GaN、GaS、GaSe、
InGaAs、MgSe、MgS、MgTe、PbS、PbSe、PbTe、 Cd(SxSe1-x)、BaTiO3、PbZrO3、CsPbCl3、
At least one of CsPbBr3, CsPbI3.Quantum dot QD film can be quantum dot fluorescence powder and glue are uniformly mixed it is laggard
What row was formed by curing, glue can be using Photosetting colloid, photoresists etc..It should be understood that above-mentioned only illustrate
The production of a kind of production method of quantum dot QD film, the quantum dot QD film of the present embodiment is not limited in above-mentioned mode.
In the present embodiment, the set-up mode of refraction type lens can also flexibly be set according to specific requirements on substrate.For example,
The corresponding refraction type lens in lamp bead region all on substrate, all placement LED cores at this time namely on substrate can be set
The region of piece forms a big lamp bead region, and uses a refraction type lens at this time.Base is also optionally set
The corresponding refraction type lens in a lamp bead region on plate then finally exist at this time when having multiple lamp bead regions on substrate
The plurality of LEDs with refraction type lens is formed on one substrate.A LED chip in lamp bead region is also optionally set
A corresponding refraction type lens, can then regard as at this time finally form more single LED chips on substrate there are refraction type lens
LED.
In order to make it easy to understand, the present embodiment with the setting combination of a specific topology example birefringence formula lens into
Row illustrates.
Refer to shown in Fig. 7-1, it is assumed that be provided with three column LED chips 912 on substrate 911, each column LED chip by
Red LED chip, green LED chip and blue-light LED chip composition.In figure circuit layer, insulating layer or luminescent conversion glue-line or
The structures such as substratum transparent do not show that, it is only for illustrate that combination is arranged in lens convenient for simple.In Fig. 7-1 shown in X
The length direction of substrate, Y show the width direction of substrate;And assume to be divided on substrate by the direction of column in this example
The tri- lamp bead regions A1, A2, A3.
In a kind of example, all lamp bead regions on substrate share a refraction type lens.For example, see Fig. 7-2 and figure
Shown in 7-3, wherein 7-2 is Fig. 7-1 provided with the cross-sectional view in width direction after refraction type lens, and Fig. 7-3 is to set in Fig. 7-1
The cross-sectional view after refraction type lens on length direction is set, from Fig. 7-2 and 7-3 it is found that lamp bead region A1, A2, A3 share one
One refraction type lens 913 is set on substrate 911 in refraction type lens 913 namely the example.
A kind of corresponding refraction type lens in a lamp bead region in example, on substrate.For example, see Fig. 7-4 and
Shown in Fig. 7-5, wherein 7-4 is Fig. 7-1 provided with the cross-sectional view in width direction after refraction type lens, and Fig. 7-6 is in Fig. 7-1
Provided with the cross-sectional view on length direction after refraction type lens, from Fig. 7-4 and 7-5 it is found that lamp bead region A1, A2, A3 are respectively right
One refraction type lens 913 should be set, be provided with 3 refraction type lens on substrate 911 at this time, this 3 refraction type lens can
Think mutually independent lens, the lens module that can also be combined into one according to demand.
In a kind of example, the LED chip on substrate in lamp bead region is (it should be understood that the number can be flexible
Setting, herein only a kind of example) corresponding refraction type lens.For example, see shown in Fig. 7-6 and Fig. 7-7, wherein 7-5
It is Fig. 7-1 provided with the cross-sectional view in width direction after refraction type lens, Fig. 7-7 is that refraction type lens are provided in Fig. 7-1
Cross-sectional view on length direction later, from Fig. 7-4 and 7-5 it is found that each LED chip respectively corresponds in lamp bead region A1, A2, A3
A refraction type lens 913 are provided with, are provided with 9 refraction type lens on substrate 911 at this time, this 9 refraction type lens can
, can also be mutually indepedent with the lens module being combined into one, or by unit is classified as using three lens modules, each is thoroughly
Mirror mould group has in a column direction there are three lens.
It should be understood that the lens setting combination of above-mentioned example is only a kind of example, and according to concrete application
Scene can be used alone or in combination with flexible choice.
Embodiment two:
In order to make it easy to understand, the present embodiment combines several refraction type lens exemplary constructions, the utility model is done further
It illustrates.
It should be understood that refraction type lens arrangement shown in the present embodiment is only used for illustrating the utility model
The exemplary construction of thinking, however it is not limited to structure in detail below.And it should be understood that the specific size of lens in the present embodiment,
Material and all can flexible choice with the combination of LED etc..
Refraction type lens exemplified by the present embodiment are with lens body, the light incident surface positioned at lens body lower part, with
And the light-emitting face at the top of lens body, the light of the LED chip transmitting of LED are injected through the light incident surface of lens body lower part
Lens body, and projected from the light-emitting face at the top of lens body.In the present embodiment, the light incident surfaces of lens and light-emitting face
Setting it is not limited to the above example position.
And it should be understood that in the present embodiment, light that LED is issued can also be with by being formed by light spot shape after lens
It is flexibly set according to concrete application scene, such as circular light spot can be formed as, lens at this time can also be round using being formed
The round lens of hot spot can also form square focus spot according to demand, and lens at this time can then use and form square focus spot
Square-lens;It can also be formed as the hot spot of other shapes (such as ellipse) according to demand, it is corresponding at this time corresponding to lens
Planform carry out corresponding adjustment.
In the present embodiment, the concrete shape of the generation type of the light incident surface of lens body lower part and light incident surface
It can flexibly set.For example, lens body lower part has the depression of an indent, the inner wall conduct of the depression in a kind of example
Light incident surface, the light that the chip of LED is emitted are incident upon in the depression.The concrete shape of the present embodiment pocket and size
Setting can be determined according to specific requirements.And in the present embodiment, LED specifically can be set in the depression, also can be set in
Outside the depression or a part is set in depression, and a part is set to outside depression, as long as the light that the LED can be made to emit is set
It sets to the depression.
In a kind of example of the present embodiment, the symmetrical depression that depression is a regular shape can be set, so that depression
Inner wall be also at symmetrical shape.For example, it is axisymmetric recessed that the inner wall that depression can be set, which is with the benchmark optical axis of LED,
The light-emitting face of curved surface, corresponding lens has with benchmark optical axis for axisymmetric convex surface, and in the intersection point with benchmark optical axis
Part, there is shape with the continuous pit of convex surface.In the present embodiment, the benchmark optical axis of LED refers to from LED outgoing
The direction of advance of the light at the center of the three-dimensional outgoing beam of light.But it is to be understood that light incident surface and unlimited in the present embodiment
In for the face of above-mentioned reference light axis rotational symmetry.And for lens, do not require to above-mentioned reference light axis rotational symmetry yet,
It is specifically as follows the shapes such as circle, rectangle.
In order to make it easy to understand, the present embodiment with reference to the accompanying drawing do further example to the utility model and say by exemplary structure
It is bright.
It refers to shown in Fig. 8-1, a kind of vertical section schematic diagram of lens of exemplary construction shown in the figure and the knot of LED
Close schematic diagram.70 be lens body in figure, and 701 is, positioned at the depression of lens body lower part, 7011 are the inner wall of depression 701,
Namely the light incident surface of lens, 702 be lens body top surface light-emitting face, 703 for light-emitting face 702 with benchmark
The part of the intersection point of optical axis, the shape with the continuous pit of convex surface having;71 can be substrate, then 711 be to set on substrate
The LED chip part for shining set (this example is referred to as illumination region, can correspond to lamp bead region).
In Fig. 8-1, the illumination region 711 on substrate 71 is set to outside depression 701, is open basic holding with depression 701
It flushes, or the opening of slightly below depression 701.Be inside depression 701 it is hollow, be also not precluded within depression in some instances certainly
Fill corresponding medium in 701 inside.The inner wall 7011 of depression 701 then constitutes light incident surface, and the light incident surface is with the base of LED
Quasi-optical axis is axis center rotational symmetry.Light-emitting face 702 have with benchmark optical axis be axisymmetric convex surface, and with benchmark
The part of the intersection point of optical axis has the shape 703 with the continuous pit of convex surface.Specifically, interior in the lower part depression of lens
Great changes have taken place for the inclination of contour line of the light incident surface that wall surface 7011 is constituted near benchmark, and in the place for leaving optical axis Z
The inclination of contour line less change, therefore formed and hang bell shape.In addition, the section of the light-emitting face 702 of the outer surface of lens
Shape is then that the tilt variation near benchmark optical axis is small, is increased in the tilt variation of the contour line in the place for leaving benchmark optical axis,
It is gradually varied to the direction parallel with benchmark optical axis.In addition, light-emitting face 702 formed with the shape near benchmark optical axis it is concave
Shape 703.
When work, the light that illumination region 711 emits is incident upon in depression 701, and is reflected through inner wall 701 and injected lens body
It is interior, refraction then occurs again at light-emitting face 702 and projects lens body, wherein the optical path exemplary diagram of a light is referring to Fig. 8-
In 1 shown in L.Namely lens change the direction from the LED light being emitted, i.e., by making light to being approximately perpendicular to LED reference light
The direction of axis is turned, so that light be made to spread.
In this example, lens can use refractive index to be made of 1.45 or more, 1.65 transparent materials below.For example,
It is alternatively possible to the polymethyl methacrylate for being 1.49 using refractive index, refractive index be 1.59 polycarbonate, epoxy resin
Equal transparent resin materials or transparent glass are made.
It refers to shown in Fig. 8-2, is located in depression 701 shown in the figure with the illumination region 711 for being distinguished as LED of Fig. 8-1,
Shown in his structure and Fig. 8-1.Namely the position in the present embodiment between the illumination region 711 (or being LED) and depression 701 of LED
Relationship can flexibly be set.
It refers to shown in Fig. 7-3 to Fig. 7-5, which show a kind of tool of lens arrangement shown in Fig. 8-1 and Fig. 8-2
Body product schematic diagram.It includes lens body 70 and three stabilizer blades 704 being set under lens body 70, and is set to lens
The depression 701 of 70 lower part of main body (from bottom toward indent), the inner wall of depression 701 constitute light incident surface, lens body 70 it is upper
Surface then constitutes light-emitting face.In a kind of example, when lens are arranged on LED, stabilizer blade 704 and substrate or carrying can be passed through
The fixation of lens is realized in corresponding adhesive layer or corresponding block button hole or other structures cooperation on plate.However, it should be understood that
Stabilizer blade 704 is not a necessary structure, can also be not provided with stabilizer blade 704.And number set by 704 and 704 it is specific
Structure etc. also all can flexibly change according to concrete application scene.
Using the finally obtained lens control light schematic diagram of lens shown in Fig. 8-1 to Fig. 8-5 as it can be seen that thoroughly as shown in Fig. 8-6
The light that the use of mirror can be emitted LED is diffused control, so that it is covered broader range, also can LED be emitted
The distribution more uniform in broader range of light out, to meet the application demand in the fields such as backlight.
Referring to shown in Fig. 9-1 to Fig. 9-3, the present embodiment additionally provides a kind of lens arrangement signal for generating square focus spot
Figure.Wherein 80 be lens body, and 801 be the depression of lens body lower part, and 8011 be depression inner wall namely light incident surface, and 802 are
Light-emitting face.Corresponding, 81 can be substrate, 811 for be arranged on substrate for luminous LED chip part, (this example claims
Be illumination region), which may include luminescent conversion glue-line, it can not also have luminescent conversion glue-line in some instances.
In Fig. 9-1, the illumination region 811 of LED is located at the aperture position of depression 801, basic with the aperture position of depression 801
It flushes.The difference of Fig. 9-2 and Fig. 9-1 is then that LED is set in depression 801.It specifically can be according to specific using which kind of mode
Application scenarios are flexibly set.Fig. 9-3 are the lens perspective view with cross section structure shown in Fig. 9-1 to 10-2, which is
The light emission of square-lens, LED chip transmitting enters in depression, goes out to reflect in inner wall 8011 and injects lens body, and is emitted in light
Lens body is projected in refraction again at face 802, by reflecting the direction changed from the LED light launched twice, so that
The light of LED transmitting carries out distribution more evenly in wider array of region.Square focus spot can be obtained by lens shown in Fig. 9-3.
As it can be seen that the LED component that the present embodiment combination LED and refraction type lens obtain, can obtain in wider range
The light being more uniformly distributed.Therefore it can use the light source module that the LED component is made into back light unit, to be applied to various backlights
Application scenarios, to provide better visual effect and experience for user.
Embodiment three:
In order to make it easy to understand, the present embodiment carries out further illustration to the structure for the LED that LED component uses.
What the present embodiment also provided utilizes LED made from the LED support in above-described embodiment comprising is set on substrate
An at least LED chip in lamp bead region.
In the present embodiment, LED may also include the luminescent conversion glue, lens glue-line or diffusion being set on LED chip
Glue-line, it should be appreciated that the luminescent conversion glue in the present embodiment can be the fluorescent glue comprising fluorescent powder, be also possible to include
The colloid of the photic material of quantum dot or other can realize the luminescent conversion glue of luminescent conversion, and also may include as needed
Spread powder or silicon powder etc.;Luminescent conversion glue, lens glue-line or the mode packet for spreading glue-line are formed in the present embodiment on LED chip
Include but be not limited to dispensing, molding, spraying, stickup etc..
For example, needing to be arranged in LED support the LED chip of four rows series connection in a kind of application scenarios, then again will
The LED chip that this four row is connected in series is in parallel again.For the application scenarios, the present embodiment provides a kind of LED branch of metal substrate
Frame framework, referring to shown in Figure 10-1 to Figure 10-2, being disposed with insulating layer 183 on the metal substrate 181 of the LED support, electricity
Road floor 182 and the white oil layer 187 being set on circuit layer 182, and metal substrate 181 have be exposed to 182 He of circuit layer
Crystal bonding area except white oil layer 187, white oil layer 187 do not cover pin welding section 1821, and 181 periphery of electrically-conductive backing plate is provided with box dam
1813.Structure in parallel again after the series connection that LED chip 180 in bracket passes through circuit layer four row LED chips 180 of realization,
Circuit layer i.e. at this time includes circuit in parallel again that four row LED chips are first connected.In a kind of application scenarios, it can will scheme
LED shown in 10-1 to be cut to obtain four LED lamp beads shown in dotted line frame in scheming, or according to shown in dotted line frame in metal
The division in 181 enterprising portable lighter pearl region of substrate, obtains four lamp bead regions, and setting four is concatenated in each lamp bead region
LED chip, the circuit realization provided between each lamp bead region by circuit layer are connected in parallel.And the division in lamp bead region can be flexible
It determines, such as can also vertically divide.
As it appears from the above, in the present embodiment, the number in the lamp bead region on substrate can flexibly be set, and each lamp bead region
Interior set LED chip number can also flexibly be set.Such as can be set includes at least two lamp bead regions, electricity on substrate
Road floor can also be set including realizing the circuit connected between each lamp bead region, and settable LED chip in a lamp bead region
At least two LED chips are set, include the pin welding section being connect with the LED chip in each lamp bead region on circuit layer.And it is optional
Ground, the LED support in the present embodiment can use box dam, can not also use box dam, specifically all can pattern actual demand it is flexible
Setting.For example, in a kind of example box dam can be used, and a box dam can be set in a lamp bead region at this time.
When multiple box dams being arranged on substrate, the LED chip in a box dam and the box dam, which is equivalent to, at this time utilizes existing LED
A LED made from bracket namely LED support provided in this embodiment can realize the multiple lamp beads of setting on one substrate,
And the connection that can be realized serial or parallel connection between multiple lamp bead by the circuit layer built in LED support or combine in series and parallel, phase
To existing LED support, further improve integrated level, and the mode that relatively existing more LED combinations use, reduce product at
This, reduces product size.
According to above-mentioned example it is found that in the present embodiment, set circuit layer is in addition to can be achieved between lamp bead on substrate
Connection and/or lamp bead and other devices connection, can also be achieved the connection in lamp bead region between each LED chip.
According to demand, the circuit layer in the present embodiment can be also configured in the entire front of substrate, or at least part
Extend the lamp bead region on substrate to lay the circuit connecting with other lamp beads and/or device, for example including but be not limited to
(driving circuit can be the driving circuit of driving LED chip to driving circuit, can also be entire circuit layer or the drive of other devices
Dynamic circuit), control the control circuit etc. of LED chip.
That is, in the present embodiment, circuit achieved by circuit layer, can also be according to specific other than above-mentioned example circuit
Application scenarios etc. are flexibly set, such as above-mentioned for controlling the control circuit of LED chip, for driving the driving electricity of LED chip
Road etc..In the present embodiment, above-mentioned control circuit and driving circuit can be only base required when realizing control and driving
Plinth route, without include realize control and driving needed for various electronic components (such as resistance, capacitor, various chips (such as
Driving chip)), the point that various components connect on these ground lines is the tie point of above-mentioned device.And in the present embodiment
Realize control or driving needed for various electronic components can be set on substrate front side according to demand, also can be set in
Substrate back, or be set to except substrate.Such as when circuit layer includes driving circuit, the driving of bare die form can be used
Chip, and the driving chip can be set to substrate back or front, it also can be realized driving chip and/or other yuan of device
Part is integrated into LED support.
As it can be seen that being laid in the present embodiment by the extension of above-mentioned route, in the case where LED support size meets, can incite somebody to action
At least part of driving circuit and/or control circuit is integrated on LED support, is further improved integrated level, is more conducively contracted
The size of small LED application module and assembly etc..Such as the control circuit in the present embodiment may include but be not limited to region adjustment
(local dimming) circuit.
In the present embodiment, it is provided with circuit layer on the substrate of LED support, therefore LED chip is set in LED support
When, can be can be arranged directly on LED chip on circuit layer according to specific requirements (includes at least one use on circuit layer at this time
In the chip rest area for placing LED chip, and lamp bead region may include at least one chip rest area), or by LED chip
Be set up directly on substrate (substrate includes at least one crystal bonding area being exposed to except circuit layer at this time), or circuit layer with
When being provided with insulating layer between substrate, it (includes at least one use on insulating layer that LED chip is set up directly on insulating layer at this time
In the chip rest area for placing LED chip).
For example, in some instances, when substrate substrate lower for thermal conductivity ratio, if circuit layer is neat with substrate front side
When putting down or being lower than basic front, and the thermal coefficient of material used by circuit layer is greater than or equal to the thermal coefficient of the substrate
When, LED chip can be set up directly on circuit layer, at least one can be set on circuit layer at this time for placing LED core
The chip rest area of piece, and a chip rest area can place one or more LED chips according to actual needs.In another example
If circuit layer is higher than substrate front side, in order to realize the quick export of the heat distributed to LED chip, substrate can be set
There is at least one to be exposed to for placing the crystal bonding area of LED chip except circuit layer in front, and such LED chip can directly be set
It sets on substrate, is in contact with substrate, the heat that LED is distributed can be directly delivered to substrate, be transmitted outward by substrate, with reality
Existing rapid cooling.And in the present embodiment, it can be mutually isolated, be also possible to mutually between the crystal bonding area of each LED chip
Connection, interconnected structure setting is then more conducive to the synthesis Quick diffusing of thermoelectricity.
In the present embodiment, when substrate is electrically-conductive backing plate, then insulation is necessarily provided between electrically-conductive backing plate and circuit layer
Layer, in a kind of example, and the insulating layer does not cover crystal bonding area, due to electrically-conductive backing plate while being metal substrate (such as electrically-conductive backing plate)
Thermal coefficient is generally bigger, therefore after LED chip is directly placed on the electrically-conductive backing plate, what which was distributed
Heat can then be distributed outward with prestissimo, various adverse effects caused by avoiding LED temperature excessively high.
In the present embodiment, when substrate be insulating substrate when, and circuit layer be higher than insulating substrate front when, directly general
LED chip is arranged on insulating substrate, opposite that LED is arranged on circuit layer, and the thermoelectricity that LED chip generates passes through circuit layer
The mode being transmitted on substrate, heat dissipation effect are more preferable.In the present embodiment, it in order to further enhance radiating efficiency, is insulating
In the crystal bonding area of substrate can also pre-buried thermal conductivity ratio insulating substrate thermal coefficient big heat carrier in advance, to pass through heat carrier
It promotes heat and distributes speed and efficiency.
In the present embodiment, circuit layer and bracket outer are attached or in order to realize convenient in circuit layer and bracket
Device or circuit layer in each module between connection, can flexibly substrate back side and/or face side setting and base
Plate is dielectrically separated from, and the function electrical connection area being electrically connected with the circuit layer on substrate.And set function electricity in the present embodiment
Bonding pad can be electrically connected the specific function to be realized in area with the position that circuit layer is specifically connect according to function and specifically determine.
In the present embodiment, the setting in function electrical connection area on LED support can flexibly be set.For example, can not
Function is drawn in substrate back side and is electrically connected area, and is arranged in substrate front side side and is electrically connected area with the function that substrate is dielectrically separated from
(area of function electrical connection at this time may be directly disposed on substrate, it is also possible to be located on circuit layer), or according to demand in substrate
Function electrical connection area is arranged in the back side and front simultaneously.It in the present embodiment, can when in substrate front side side, setting function is electrically connected area
It is referred to as the first function electrical connection area to be set to the function electrical connection area of substrate front side side, and the tie point of other devices can also be set
It is placed in first function electrical connection area;When setting function is electrically connected area in substrate back side, the function of substrate back can be claimed
Being electrically connected area is that the second function is electrically connected area, and according to demand, the tie point of other devices can also be electrically connected with second function
Area's connection.In the present embodiment, function electrical connection area for the interface of external connection be referred to as electrical connection interface (as it appears from the above,
May be the tie point of other devices), electrical connection interface may be configured as the jointing holes that are electrically connected, PIN foot terminal, golden finger or pad knot
Interface of structure etc..
In the present embodiment, when basic back side is arranged the second function and is electrically connected area, the second function of substrate back setting
The position that electrical connection area is specifically connect with circuit layer can be specific according to the specific function to be realized in the second function electrical connection area
It determines.And in the present embodiment, the second function of back side electricity is realized in the path that the back side can be then arrived along substrate front side to side
The connection of bonding pad and circuit layer directly rearwardly can also open up through-hole from substrate front side, pass through setting and circuit in through-hole
The electric conductor that the corresponding position of floor is electrically connected realizes the setting in the second function electrical connection area.
It should be understood that in the present embodiment, being electrically connected when the first function is respectively set simultaneously in substrate front side and the back side
When meeting area and the second function electrical connection area, the corresponding realization in set the first function electrical connection area and the second function electrical connection area
Function may be the same or different, be also possible to the first function electrical connection area and the second function electrical connection area cooperation realize
A kind of function.Such as first function electrical connection area include bracket positive electrode bonding pad and bracket negative electrode bonding pad;Second function
Electrical connection area includes the device bonding pad for connecting with the device outside LED support.In another example the first function is electrically connected Qu Weizhi
Frame positive electrode bonding pad, it is bracket negative electrode bonding pad that the second function, which is electrically connected area, and LED support and external electrical are realized in the two cooperation
The connection in source;In another example the first function electrical connection area includes bracket positive electrode bonding pad and bracket negative electrode bonding pad, the second function
It includes that bracket positive electrode bonding pad and bracket negative electrode bonding pad in actual use can be according to current that area, which can be electrically connected, also
Application scenarios flexibly select the bracket positive electrode bonding pad of substrate front side or the back side and bracket negative electrode bonding pad carry out using.
In the present embodiment, it for reliability, the light extraction efficiency etc. that promote LED support, optionally, can also be set on substrate
On the circuit layer set, at least one of protective layer and the coat of metal are set, and the protective layer in the present embodiment includes but unlimited
In at least one of protective coating and insulating protective film;The setting of the coat of metal can also be convenient for device company in the present embodiment
Make contact when connecing.
For example, various protective coatings can be arranged on circuit layer, it should be appreciated that the protective coating does not cover circuit
Welding section on layer, which can play the role of protecting circuit layer, and may also function as according to actual needs
The effects of circuit structure on circuit layer is identified, and/or promotes LED support light extraction efficiency.For example, in the present embodiment
Protective coating can be set to anti-solder ink coating, which may include in white oil layer, green oil layer and dirty oil layer
At least one.Such as white oil layer can be set in some regions, some region setting green oil layers or the setting of some regions are white
Dirty oil layer is arranged in oil reservoir, some regions, or white oil layer, green oil layer or dirty oil layer is only arranged, or even multilayer is arranged according to demand
Ink layer etc..The ink layer and specific combination etc. for being specifically chosen which type all can flexibly be set.Dirty oil layer is set
It sets and part light can be absorbed, the light finally launched can be adjusted again.In another example can be arranged on circuit layer
Various insulating protective films (namely being protected by way of overlay film), the insulating protective film in the present embodiment can be using insulation
Reflective membrane, for example including but be not limited to reflective flexible membrane, to promote the light emission rate of LED support.Reflective flexible membrane in the present embodiment
It also should not welding section on circuit layer.And it should be understood that insulating protective layer and protective coating can also be tied in a kind of example
Setting is closed, such as protective coating can be first set on circuit layer, then insulating protective layer is set in protective coating.In this implementation
, can also be using the coat of metal be directly arranged on circuit layer in example, which can be single metal layer, can also be for by extremely
The composite-layer metal layer of few two kinds of metal layers composition;For example, single metal layer when, can be single layer silver coating;For complex metal layer
When, it can be the composite-layer metal layer being made of silver layer and layer gold or other metal layers.
The present embodiment also provides light emitting device a kind of, which includes LED light source exemplified by above-described embodiment
Device.Light emitting device in the present embodiment can be lighting device, optical signal instruction device, light compensating apparatus or back lighting device etc..For
When lighting device, it is specifically as follows the lighting device applied to various fields, such as the desk lamp in daily life, fluorescent lamp, suction
Ceiling light, downlight, street lamp, projecting lamp etc., in another example high beam, dipped headlight, atmosphere lamp etc. in automobile, in another example in medical
Operating lamp, low electromagnetism headlamp, various medical apparatus headlamp, in another example answer furnishing fields illuminate in various color lamps, scape
Take bright lamp, advertising lamp etc. into consideration;When for optical signal instruction device, it is specifically as follows the optical signal instruction dress applied to various fields
It sets, such as the signal lamp of field of traffic, the various signal condition indicator lamps in the communications field on communication equipment;For light filling dress
It can be the light compensating lamp of photography, such as flash lamp, light compensating lamp, or agriculture field is the plant of plant light compensation when setting
Object light compensating lamp etc.;It can be the backlight module applied to various field of backlights, such as can be applied to show when for back lighting device
In the equipment such as the mobile terminals such as device, television set, mobile phone, advertisement machine.
It should be understood that above-mentioned application is only several applications exemplified by the present embodiment, it should be appreciated that LED light
Application several fields that it is not limited to the above example of source device.
The above content is combining specific embodiment to be further described to made by the utility model embodiment, no
It can assert that the specific implementation of the utility model is only limited to these instructions.For the common skill of the utility model technical field
For art personnel, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made, all should
It is considered as belonging to the protection scope of the utility model.
Claims (16)
1. a kind of LED light source component, which is characterized in that including LED and after LED encapsulation is completed, set on the LED
The refraction type lens set, the LED include substrate, the circuit being dielectrically separated from the substrate front side and with the substrate
Layer and an at least LED chip, lamp bead region is equipped on the substrate front side, and the LED chip is set to the lamp bead
In region, the circuit layer includes for by LED chip and other lamp beads in the lamp bead region on the substrate and/or described
The circuit of the tie point connection of other devices on substrate;
The refraction type lens are located on the substrate, and the refraction type lens include lens body, are located at the lens sheet
The light of the light incident surface of body lower part, and the light-emitting face at the top of the lens body, the LED transmitting enters through the light
It penetrates face and injects the lens body, projected through the light-emitting face.
2. LED light source component as described in claim 1, which is characterized in that the light incident surface is from the lens body bottom
The light of the inner wall for the depression that portion concaves, the LED transmitting is incident upon in the depression.
3. LED light source component as claimed in claim 2, which is characterized in that the inner wall of the depression is with each LED's
The benchmark optical axis of total light-emitting surface composed by light-emitting surface is axisymmetric concave curved surface;
The light-emitting face has with the benchmark optical axis for axisymmetric convex surface, and in the intersection point with the benchmark optical axis
Part has the shape with the continuous pit of the convex surface.
4. LED light source component as described in any one of claims 1-3, which is characterized in that be provided with one in the lamp bead region
LED chip, or be provided at least two spacing and be less than the plurality of LEDs chip for presetting first distance threshold value to form point light source,
Or it is provided with more spacing and is greater than default second distance threshold value to form the plurality of LEDs chip of area source.
5. LED light source component as claimed in claim 4, which is characterized in that all lamp bead regions corresponding one on the substrate
The corresponding refraction type lens or described in a lamp bead region on a refraction type lens or the substrate
The corresponding refraction type lens of a LED chip in lamp bead region.
6. LED light source component as claimed in claim 5, which is characterized in that be provided with plurality of LEDs chip in the lamp bead region
When, it include the LED chip of at least two different peak luminous wavelengths in the plurality of LEDs chip.
7. LED light source component as described in any one of claims 1-3, which is characterized in that the LED further include be set to it is described
Luminescent conversion layer, substratum transparent or diffusion glue-line between LED chip and the refraction type lens.
8. LED light source component as claimed in claim 7, which is characterized in that the LED include be set to the LED chip with
Luminescent conversion layer between the refraction type lens, the LED chip in the lamp bead region includes any one in following chip
Kind or at least two combination:
Peak luminous wavelength is the blue-light LED chip of 440nm to 500nm;
Peak luminous wavelength is the green LED chip of 510nm to 540nm;
Peak luminous wavelength is the yellow light LED chip of 550nm to 570nm;
Peak luminous wavelength is the red LED chip of 620nm or more;
The luminescent conversion layer is that the light that the LED chip issues is converted into default colour mixture light luminescent conversion layer.
9. LED light source component as claimed in claim 8, which is characterized in that the default colour mixture light includes white light.
10. LED light source component as described in any one of claims 1-3, which is characterized in that the refraction type lens are to form circle
The round refraction type lens of shape hot spot, the rectangular refraction type lens for forming square focus spot or the oval refraction type for forming ellipse
Lens.
11. LED light source component as described in any one of claims 1-3, which is characterized in that the substrate front side be additionally provided with
Substrate is dielectrically separated from itself, and the first function electrical connection area being electrically connected with the circuit layer, and/or, the substrate back is set
The the second function electrical connection area for being equipped with and being dielectrically separated from substrate, and be electrically connected with the circuit layer.
12. LED light source component as described in any one of claims 1-3, which is characterized in that the circuit layer further includes driving electricity
Road and/or control circuit for being controlled LED chip.
13. LED light source component as described in any one of claims 1-3, which is characterized in that include at least two on the substrate
Lamp bead region, the circuit layer include the positive pin and negative pin with LED chip to be placed in each lamp bead region
Corresponding anode pin welding section and negative pin welding section, and at least two lamp bead region is electrically connected
Circuit.
14. LED light source component as described in any one of claims 1-3, which is characterized in that have a lamp bead on the substrate
Region, the circuit layer include right respectively with the positive pin of LED chip to be placed in the lamp bead region and negative pin
The positive pin welding section answered and negative pin welding section;
For placing a LED chip or at least two LED chips in the lamp bead region.
15. LED light source component as described in any one of claims 1-3, which is characterized in that at least one described lamp bead region
At least two LED chips are provided with, the circuit layer further includes realizing the chip being electrically connected between each LED chip in lamp bead region
Connect circuit;Circuit is connected by the chip between at least two LED chips and realizes connection.
16. a kind of light emitting device, which is characterized in that described including such as described in any item LED light source components of claim 1-15
Light emitting device is lighting device, optical signal instruction device, light compensating apparatus or back lighting device.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110504351A (en) * | 2018-05-18 | 2019-11-26 | 深圳市聚飞光电股份有限公司 | LED light source component and light emitting device |
CN112145983A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | LED lamp bead with diffusion cover and manufacturing method thereof |
CN112151662A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | Circuit board module manufactured by LED lamp beads of glass diffusion cover and manufacturing method thereof |
CN112151653A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | LED lamp bead with LED embedded in diffusion cover and manufacturing method thereof |
CN112151654A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | LED lamp bead of glass diffusion cover and manufacturing method thereof |
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2018
- 2018-05-18 CN CN201820760130.9U patent/CN208489233U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110504351A (en) * | 2018-05-18 | 2019-11-26 | 深圳市聚飞光电股份有限公司 | LED light source component and light emitting device |
CN112145983A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | LED lamp bead with diffusion cover and manufacturing method thereof |
CN112151662A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | Circuit board module manufactured by LED lamp beads of glass diffusion cover and manufacturing method thereof |
CN112151653A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | LED lamp bead with LED embedded in diffusion cover and manufacturing method thereof |
CN112151654A (en) * | 2019-06-28 | 2020-12-29 | 王定锋 | LED lamp bead of glass diffusion cover and manufacturing method thereof |
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