CN208486850U - A kind of Power Tong monitoring system of good reliability - Google Patents
A kind of Power Tong monitoring system of good reliability Download PDFInfo
- Publication number
- CN208486850U CN208486850U CN201820871732.1U CN201820871732U CN208486850U CN 208486850 U CN208486850 U CN 208486850U CN 201820871732 U CN201820871732 U CN 201820871732U CN 208486850 U CN208486850 U CN 208486850U
- Authority
- CN
- China
- Prior art keywords
- wireless
- wireless communication
- monitoring system
- power tong
- integrated wireless
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Arrangements For Transmission Of Measured Signals (AREA)
Abstract
The utility model discloses a kind of Power Tong monitoring systems of good reliability, its main points is: wirelessly communicating integrated wireless pulling force/torque sensor, integrated wireless self power generation rotating speed measuring sensor and the wireless field monitor coupled including image monitoring system and data recording subsystem, and with data record subsystem.Integrated wireless pulling force/the torque sensor and integrated wireless self power generation rotating speed measuring sensor are mounted on Power Tong.Integrated wireless pulling force/the torque sensor is powered by lithium battery or solar storage battery, including first singlechip, and the strain gauge bridge and the first wireless communication module that are electrically connected with first singlechip.The first singlechip of the integrated wireless pulling force/torque sensor and the first wireless communication module are all made of super low-power consumption chip.Image monitoring system includes the video camera of the slave computer coupled with data record subsystem wireless communication and tool camera shooting and image storage function.
Description
Technical field
The utility model relates to Power Tong field, specifically a kind of Power Tong monitoring system.
Background technique
The industries such as modern petroleum drilling well, geological prospecting, gasser exploitation are to improve mechanization degree, mitigate well head and manipulate people
The work load of member ensures operator's personal safety, and it is dynamic to be generally equipped with corresponding drill pipe tong, casing in pithead position
The Power Tongs such as power pincers and oil pipe Power Tong.There are many forms for Power Tong, are divided into according to using power difference: pneumatic, electronic and liquid
Dynamic, modern field mine is generallyd use using liquid, gas as the Power Tong of power.Wherein drilling well and workover treatment are oilfield stable production and height
The necessary guarantee of production.Continuous extend of drilling rod and oil pipe is connected by the screw thread on drilling rod and oil pipe in drilling well and workover treatment
Connect, in connection screw thread detain when must be strictly controlled torque wrench moment, only in this way could in bonding strength, sealing effect, use the longevity
Optimum efficiency is obtained in life.API parameter has been formulated for different grade of steels various sizes of materials in the world, it is specified that on Power Tong
The torque range of shackle.The size of torque wrench moment value, which directly affects, detains quality on screw thread.Torque wrench moment value is too small to will cause drilling rod
It falls off or oil pipe column sealing is bad, be directed at doing over again for entire job engineering, this not only increases cost and extends the duration, also by serious shadow
Ring oil well oil-producing；Torque wrench moment value is excessive and will cause thread damage, influences to be threadedly coupled intensity and leakproofness, can produce when serious
Raw strain crack substantially reduces the service life of oil pipe, production cost is caused to increase to reduce the intensity of entire tubing string
Add, while also will cause Power Tong and damaging or even scrap because of overload.(the patent Shen Chinese patent literature CN205387916U
Number " a kind of Power Tong monitoring system " please 201620231133.4) be disclosed, be described: a kind of Power Tong monitoring system,
Including wireless data recording subsystem, and with wireless data recording subsystem wireless communication couple integrated wireless pulling force/
Torque sensor, integrated wireless self power generation rotating speed measuring sensor, wireless field monitor and wireless fluid power station monitor subsystem
System；Integrated wireless pulling force/the torque sensor and integrated wireless self power generation rotating speed measuring sensor are mounted on Power Tong
On；Wireless fluid power station Monitor And Control Subsystem is mounted in the hydraulic station of Power Tong；The wireless fluid power station Monitor And Control Subsystem root
The data acquired according to integrated wireless pulling force/torque sensor and integrated wireless self power generation rotating speed measuring sensor are to hydraulic station
Overflow valve controlled, and monitor the pressure and flow velocity of the electric current of hydraulic station electromotor, revolving speed and hydraulic oil in real time.It is logical
The Power Tong monitoring system of wireless network connection is crossed, wiring is reduced, so that operating simpler safety.Due to the ring of use site
Border is severe, and equipment component can be polluted by grease mud etc. or by other interference, cause wireless data transmission to have delay existing sometimes
As occurring, serious or even interruption, therefore will cause erroneous judgement sometimes.
Utility model content
The purpose of the utility model is to provide a kind of structure is simple, the preferable Power Tong monitoring system of reliability.
Realizing the basic technical scheme of the utility model aim is: a kind of Power Tong monitoring system is structurally characterized in that: packet
Image monitoring system and data recording subsystem are included, and the integrated wireless coupled with data record subsystem wireless communication is drawn
Power/torque sensor, integrated wireless self power generation rotating speed measuring sensor and wireless field monitor.The integrated wireless is drawn
Power/torque sensor and integrated wireless self power generation rotating speed measuring sensor are mounted on Power Tong.The integrated wireless is drawn
Power/torque sensor is powered by lithium battery or solar storage battery, including first singlechip, and is electrically connected with first singlechip
Strain gauge bridge and the first wireless communication module.The first singlechip of the integrated wireless pulling force/torque sensor and
One wireless communication module is all made of super low-power consumption chip.Image monitoring system includes coupling with data record subsystem wireless communication
Slave computer and tool camera shooting and image storage function video camera, slave computer and video camera are supplied by solar storage battery or lithium battery
Electricity.Video camera is mounted on the threaded connection place of the lower section face box cupling of Power Tong, and video camera and slave computer communicate, by image information
It is transferred to slave computer, the slave computer of image monitoring system couples with data record subsystem wireless communication.
Technical solution based on above-mentioned basic technical scheme is: further including pressure sensor.Pressure sensor installation
In the hydraulic station of Power Tong.Pressure sensor is used to monitor in real time the pressure of the hydraulic oil of hydraulic station.Data record
System includes computer, wireless transceiver and data collecting card.The RS232 serial ports of the wireless transceiver and computer or
USB interface connection.Integrated wireless pulling force/the torque sensor, integrated wireless self power generation rotating speed measuring sensor and nothing
Line site monitor couples with wireless transceiver wireless communication.Data collecting card accesses computer by pci interface.Data are adopted
Truck is electrically connected with pressure sensor by cable signal.Data when being run pressure sensor by data collecting card are sent
To computer, these data are shown on computers.
Technical solution based on above-mentioned corresponding technical solution is: the integrated wireless self power generation tachometric survey sensing
Device includes gear, rotor, permanent magnet, three coils, measuring circuit, second singlechip and the second wireless communication module.The tooth
Wheel is mounted on Power Tong, and rotor is engaged with gear, and permanent magnet is mounted on the rotor, and three coils are set in outside permanent magnet,
Three coils are electrically connected with measuring circuit.The measuring circuit and the second wireless communication module are electrically connected with second singlechip.
Technical solution based on above-mentioned corresponding technical solution is: the wireless field monitor is powered using 220V,
And it is equipped with backup battery.
Technical solution based on above-mentioned corresponding technical solution is: the integrated wireless self power generation tachometric survey sensing
The second singlechip of device and the second wireless communication module are all made of super low-power consumption chip.
Technical solution based on above-mentioned corresponding technical solution is: the wireless field monitor includes third monolithic
Machine, and with the display module of third monolithic mechatronics, sound and light alarm module, input module and third wireless communication module.
Technical solution based on above-mentioned corresponding technical solution is: it is characterized by: the wireless field monitor
Third single-chip microcontroller and third wireless communication module are all made of super low-power consumption chip.
The utility model has below the utility model has the advantages that the data record subsystem of (1) the utility model wirelessly communicates connection
Integrated wireless pulling force/torque sensor, integrated wireless self power generation rotating speed measuring sensor and wireless field monitor are connect, it is real
The requirement of high-acruracy survey control is showed, and has reduced a large amount of wiring, structure simple operations are convenient.It is adopted by wired mode
The pressure of the hydraulic oil at collection hydraulic pressure station, in time, the indirect auxiliary judgment of energy goes out the torque of Power Tong for data reaction, effectively avoids
Because of integrated wireless pulling force/torque sensor, integrated wireless self power generation rotating speed measuring sensor and wireless field monitor
Wireless communication is delayed or interrupts and cannot declutch in time leads to the excessive damaged screw of torque wrench moment value.By image monitoring system into
Row real time monitoring, is conducive to buckle ring number in auxiliary judgment, further improves the reliability that equipment uses, while can also record shadow
Picture, convenient for analysis failure cause is used when button failure failure in appearance.
(2) integrated wireless pulling force/torque sensor first singlechip and the first radio communication mold of the utility model
Block is all made of super low-power consumption chip, and is powered using solar storage battery, is conducive to work continuously for a long time, substantially increases work
Make efficiency, good reliability.
(3) the integrated wireless self power generation rotating speed measuring sensor of the utility model does not need battery power supply or external electricity
Source, use cost are low.
(4) sound and light alarm module of the wireless field monitor of the utility model makes it have warning function, when torque reaches
To or more than setting API best torque when or when pressure sensor reaches the highest operating oil pressure of fluid power system, stand
Alarm sound and light signal is generated, operator is prompted to declutch in time；Input module makes it have execute-in-place function, such as reset,
Upper shackle label and live set-up function.
Detailed description of the invention
In order to make the content of the utility model be easier to be clearly understood, below according to specific embodiment and combine attached
Figure, is described in further detail the utility model, in which:
Fig. 1 is the principles of the present invention block diagram.
Label in attached drawing are as follows:
Pressure sensor 1, image monitoring system 2, data record subsystem 3, integrated wireless pulling force/torque sensor 4,
Integrated wireless self power generation rotating speed measuring sensor 5, wireless field monitor 6.
Specific embodiment
(embodiment 1)
See Fig. 1, the Power Tong monitoring system of the present embodiment, including pressure sensor 1, data record subsystem 3, Yi Jiyu
Image monitoring system 2, the integrated wireless pulling force/torque sensor 4, integral type of the wireless communication connection of data record subsystem 3
Wireless self power generation rotating speed measuring sensor 5 and wireless field monitor 6.
Pressure sensor 1 is mounted in the hydraulic station of Power Tong.Pressure sensor 1 is for monitoring the hydraulic of hydraulic station in real time
The pressure of oil.Pressure sensor 1 is electrically connected to data record subsystem 3 by wired.
Image monitoring system 2 includes wirelessly communicating the slave computer coupled and tool camera shooting and image with data record subsystem 3
The video camera of storage function, slave computer and video camera are by solar storage battery or lithium battery power supply；Video camera is mounted on Power Tong
Lower section face box cupling threaded connection place, video camera and slave computer communicate, and image information is transferred to slave computer.
Integrated wireless pulling force/torque sensor 4 is mounted on Power Tong, by solar storage battery or lithium battery power supply,
Including first singlechip, and the strain gauge bridge and the first wireless communication module that are electrically connected with first singlechip.First monolithic
Machine and the first wireless communication module are all made of super low-power consumption chip.
Integrated wireless self power generation rotating speed measuring sensor 5 is mounted on Power Tong, including gear, rotor, permanent magnet, three
A coil, measuring circuit, second singlechip and the second wireless communication module.Gear is mounted on Power Tong, and rotor is nibbled with gear
It closes, permanent magnet is mounted on the rotor, and three coils are set in outside permanent magnet, and three coils are electrically connected with measuring circuit.Measurement
Circuit and the second wireless communication module are electrically connected with second singlechip.Second singlechip and the second wireless communication module are all made of
Super low-power consumption chip.When Power Tong work, gear band turn speed rotor sensor rotation, three coil generations are inducted electronic
Gesture, so that issuing electric current is supplied to measuring circuit power supply.Simultaneously according to the curent change situation of three coils, it can measure and turn
The revolving speed of son and direction.
Wireless field monitor 6 is powered using 220V, and is equipped with backup battery, including third single-chip microcontroller, and with the
Display module, sound and light alarm module, input module and the third wireless communication module of three monolithic mechatronics.Third single-chip microcontroller and
Third wireless communication module is all made of super low-power consumption chip.Wireless field monitor 6 is by integrated wireless pulling force/torque sensor
4 and integrated wireless self power generation rotating speed measuring sensor 5 acquire data show on a display screen.Due to the arm of different dynamic pincers
Long and circle number no-load voltage ratio is different, and show value should be multiplied by a Power Tong model corrected parameter, this parameter can locally be set
It sets, it can also be remotely located by host computer.When torque meets or exceeds the API best torque of setting, wireless field monitor 6
Alarm sound and light signal is generated immediately, and operator is prompted to declutch in time.Wireless field monitor 6 can be grasped by input module scene
Make, such as resets, upper shackle marks and live set-up function.
Data record subsystem 3 includes computer, wireless transceiver and data collecting card.Wireless transceiver and computer
RS232 serial ports or USB interface connection.Integrated wireless pulling force/torque sensor 4, integrated wireless self power generation tachometric survey
The slave computer of sensor 5, wireless field monitor 6 and image monitoring system 2 couples with wireless transceiver wireless communication.Data
Capture card accesses computer by pci interface.Data collecting card is electrically connected with pressure sensor 1 by cable signal.Pass through number
Data when running pressure sensor 1 according to capture card are sent to computer, show on computers to these data.When
When integrated wireless pulling force/torque sensor 4 detects data, slave computer is issued instructions to by computer, protects video camera
Lid is opened, and video camera real time monitoring images and saves image file；After the completion of upper button operation, integrated wireless pulling force/torque
When 4 zeroing data of sensor, slave computer is issued instructions to by computer, slave computer control video camera works on 30 seconds to 60 seconds
Afterwards, video camera protection cap is closed, video camera stops working.The image information of video camera is transferred to computer, real on computers
When show video camera image and store that convenient for buckle ring number in the auxiliary judgment and timely crackle that generates on discovery oil pipe is simultaneously
Analysis failure cause provides foundation when button failure failure in generation.Computer has function that data show, record, handling, energy
Shackle data list file and process picture file on torque are enough generated, can store and print out.Computer passes through wireless
Transceiver can carry out remotely located, downloading Power Tong model parameter, API parameter etc. to relevant device.When pressure sensor 1 reaches
To fluid power system highest operating oil pressure when, computer sends the data to wireless field monitor 6, wireless field monitoring
Device 6 generates alarm sound and light signal immediately, and operator is prompted to declutch in time.
Particular embodiments described above has carried out into one the purpose of this utility model, technical scheme and beneficial effects
Step is described in detail, it should be understood that being not limited to this foregoing is merely specific embodiment of the utility model
Utility model, within the spirit and principle of the utility model, any modification, equivalent substitution, improvement and etc. done should all wrap
Containing being within the protection scope of the utility model.
Claims (7)
1. a kind of Power Tong monitoring system of good reliability, it is characterised in that: including image monitoring system and data record subsystem
System, and the integrated wireless pulling force/torque sensor, the integrated wireless that couple with data record subsystem wireless communication are spontaneous
Electric rotating speed measuring sensor and wireless field monitor；Integrated wireless pulling force/the torque sensor and integrated wireless are certainly
Power generation rotating speed measuring sensor is mounted on Power Tong；Integrated wireless pulling force/the torque sensor is by lithium battery or the sun
Energy storage device power supply, including first singlechip, and the strain gauge bridge being electrically connected with first singlechip and the first wireless communication
Module；The first singlechip of the integrated wireless pulling force/torque sensor and the first wireless communication module are all made of ultralow function
Consume chip；Image monitoring system includes that the slave computer coupled with data record subsystem wireless communication and tool camera shooting and image are stored
The video camera of function, slave computer and video camera are by solar storage battery or lithium battery power supply；Video camera is mounted under Power Tong
Founder communicates the threaded connection place of box cupling, video camera and slave computer, and image information is transferred to slave computer, image monitoring system
Slave computer and data record subsystem wireless communication couple.
2. the Power Tong monitoring system of good reliability according to claim 1, it is characterised in that: the data record subsystem
System includes computer, wireless transceiver and data collecting card；The RS232 serial ports or USB of the wireless transceiver and computer
Interface connection；Integrated wireless pulling force/the torque sensor, integrated wireless self power generation rotating speed measuring sensor and wireless existing
Field monitor couples with wireless transceiver wireless communication；Data collecting card accesses computer by pci interface.
3. the Power Tong monitoring system of good reliability according to claim 2, it is characterised in that: the integrated wireless is certainly
Power generation rotating speed measuring sensor includes that gear, rotor, permanent magnet, three coils, measuring circuit, second singlechip and second are wireless
Communication module；The gear is mounted on Power Tong, and rotor is engaged with gear, and permanent magnet is mounted on the rotor, three coil sets
It is located at outside permanent magnet, three coils are electrically connected with measuring circuit；The measuring circuit and the second wireless communication module are with
Two monolithic mechatronics.
4. the Power Tong monitoring system of good reliability according to claim 3, it is characterised in that: the wireless field monitoring
Device is powered using 220V, and is equipped with backup battery.
5. the Power Tong monitoring system of good reliability according to claim 2, it is characterised in that: the integrated wireless is certainly
The second singlechip and the second wireless communication module of power generation rotating speed measuring sensor are all made of super low-power consumption chip.
6. the Power Tong monitoring system of good reliability according to claim 2, it is characterised in that: the wireless field monitoring
Device includes third single-chip microcontroller, and display module, sound and light alarm module, input module and third with third monolithic mechatronics
Wireless communication module.
7. the Power Tong monitoring system of good reliability according to claim 2, it is characterised in that: the wireless field monitoring
The third single-chip microcontroller and third wireless communication module of device are all made of super low-power consumption chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820871732.1U CN208486850U (en) | 2018-06-06 | 2018-06-06 | A kind of Power Tong monitoring system of good reliability |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820871732.1U CN208486850U (en) | 2018-06-06 | 2018-06-06 | A kind of Power Tong monitoring system of good reliability |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208486850U true CN208486850U (en) | 2019-02-12 |
Family
ID=65251061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820871732.1U Expired - Fee Related CN208486850U (en) | 2018-06-06 | 2018-06-06 | A kind of Power Tong monitoring system of good reliability |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208486850U (en) |
-
2018
- 2018-06-06 CN CN201820871732.1U patent/CN208486850U/en not_active Expired - Fee Related
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204057820U (en) | Winch control device | |
| CN200968186Y (en) | Upper buckle torque detecting control device of oilfield drilling preparing operation power tongs | |
| CN208486850U (en) | A kind of Power Tong monitoring system of good reliability | |
| CN208502695U (en) | A kind of Power Tong monitoring system | |
| CN207211257U (en) | A kind of intelligent fire bolt | |
| CN207177300U (en) | A kind of double-liquid high pressure grouter | |
| CN203685160U (en) | Fixed hydraulic cathead type torque meter | |
| CN203177842U (en) | A well wall deformation parameter detecting system based on the control of an ATMEGA128 | |
| CN205387916U (en) | Power tong monitored control system | |
| CN202578774U (en) | High power thin coal seam scraper conveyor with functions of automatic monitoring and automatic tightening chain | |
| CN202903164U (en) | Hook height measurement system used for petroleum drilling machine | |
| CN201210043Y (en) | Top board displacement monitor for mining | |
| CN205823236U (en) | Solar energy intelligent micro steady flow water injection valve | |
| CN204804816U (en) | Parameter appearance is synthesized to oil field rig safety | |
| CN204965133U (en) | Electronic workover rig electric control system of energy storage formula | |
| CN103291363B (en) | Mining wireless pressure acquisition substation | |
| CN210858693U (en) | Drilling parameter monitoring device of underground drilling machine | |
| CN201583378U (en) | Mine pressure monitoring and communication integrated sensing device | |
| CN106970193A (en) | A kind of arid biogeographic zone ecological water monitoring analyzer | |
| CN201794578U (en) | Inclinometer system with Bluetooth communication function | |
| CN2491602Y (en) | Driller lifting system running state monitor | |
| CN206569950U (en) | Lifting mechanism control system with fluid power manual transmission | |
| CN203114271U (en) | Automatic liquid-level tester of high-temperature sleeve gas-oil well | |
| CN207618378U (en) | A kind of vertical-horizontal bidirectional compressed garbage compressor | |
| CN201262081Y (en) | Gradienter adopting wireless transmission |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190212 Termination date: 20200606 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |