CN208485886U - Solid material continuous sterilization and Zymolysis Equipment and continuous sterilization and fermentation system - Google Patents

Abstract

The utility model provides a kind of solid material continuous sterilization and Zymolysis Equipment and composed solid material continuous sterilization and fermentation system, belongs to Zymolysis Equipment technical field.This solid material continuous sterilization and Zymolysis Equipment include the horizontal tank body of double headed roller flange and flange seal lid, the bracket for being used to support horizontal tank body, the collet that horizontal tank external week is arranged in, the inlet port and outlet port being arranged on horizontal tank body, the driving device that the rotating air-duct of horizontal tank interior is arranged in and is arranged in outside horizontal tank body, further includes being used to indicate the Temperature Humidity Sensor and air quantity of temperature and humidity state, tank pressure, temperature and humidity, revolution speed control system in horizontal tank body.Solid material continuous sterilization provided by the utility model and Zymolysis Equipment and composed solid material continuous sterilization and fermentation system, can significantly improve the quality and efficiency of solid material sterilizing and fermentation.

Description

Solid material continuous sterilization and Zymolysis Equipment and continuous sterilization and fermentation system

Technical field

The utility model belongs to Zymolysis Equipment technical field, is to be related to a kind of solid material continuous sterilization more specifically It is with the equipment of fermentation and the solid-state continuous sterilization for being composed in series the equipment of the solid material continuous sterilization and fermentation and fermentation System.

Background technique

Solid state fermentation is the traditional zymotic technology that China is founded very early, is widely used in koji-making, makes wine, sauce processed, bread, food The production of the food such as vinegar, fermented bean curd, sauerkraut, fermented soya bean, natto, meat products and flavouring and organic compost, fermented feed, modern age by It is gradually extended to the manufacture of enzyme preparation, antibiotic, bioenergy and some biochemical products, is also used for waste after meal, cities and towns The processing of rubbish and industrial residue.

Solid state fermentation is since low energy consumption, no waste water or seldom discharge of wastewater, and products therefrom concentration is high, and post-processing is easier to, And have the unexistent cost of liquid fermentation and environment-friendly advantage, so having the tendency that accelerated development in recent years.But traditional consolidates State fermentation technique sterilizes and separates with fermentation mainly by tray (aerobic) or large cylinder (anaerobism) or pack (amphimicrobian) operation It carries out, causes large labor intensity, mixing is uneven, and fermenting speed is slow, and time-consuming, or there are the static dead angle of material or ventilation are dead The consistency at angle, product quality cannot be guaranteed.

Utility model content

The purpose of this utility model is to provide a kind of solid material continuous sterilization and Zymolysis Equipment, it is intended to solve existing Solid ferment process sterilizing with fermentation separate carry out and solid state fermentation manual operations, cause large labor intensity, fermenting speed slowly, It is of poor quality, time-consuming, the problem of cannot be guaranteed vulnerable to the consistency of living contaminants, product quality.

In order to achieve the above purposes, the technical solution adopted by the utility model is: provide a kind of solid material continuous sterilization with Zymolysis Equipment, horizontal tank body including double headed roller flange and flange seal lid, the bracket for being used to support the horizontal tank body, setting In the collet in the horizontal tank external week, the inlet port and outlet port being arranged on the horizontal tank body, setting described horizontal The rotating air-duct for ventilating into tank body of tank interior and it is arranged in described for driving outside the horizontal tank body Rotating air-duct rotation driving device, further include for measure the Temperature Humidity Sensor of temperature and humidity state in the horizontal tank body with And air quantity, tank pressure, temperature and humidity, revolution speed control system.

Further, the lower part of described collet one end is equipped with circulating water inlet and recirculated water discharge tube, the recirculated water Water inlet pipe is equipped with inlet regulating valve, and the recirculated water discharge tube is equipped with collet discharging valve, and the top of the other end is equipped with circulation Water outlet pipe and steam pipe, the circulating water outlet pipe are equipped with water regulating valve, and the steam pipe is equipped with jacket steam valve.

Further, one end of the horizontal tank body is equipped with ventilation letter, and the ventilation letter and the horizontal tank body sealing connect It connects, the ventilation letter is equipped with fan connecting tube and steam pipe, and the fan connecting tube is equipped with air filter for removing bacteria and wind Adjustable valve, the steam pipe are equipped with steam control valve.

Further, described rotating air-duct one end is connect through the ventilation letter with the driving device, and the other end runs through The horizontal tank body is connect with rotating air-duct connector.The rotating air-duct be located at it is described ventilation letter in part setting it is several into Air holes is equipped with screw spreader and several bending branch vents as air outlet, institute positioned at the intracorporal part of the horizontal tank The outer rim for stating auger conveyor is bonded with the horizontal inner tank wall.

Further, the driving device includes motor, steam turbine, internal combustion engine or pneumatic motor.

Further, the rotation is used to support equipped with several on the rotating air-duct for being located at the horizontal tank interior Turn the bearing of air hose and the screw spreader and the support arm of spring bearing or boom.

Further, several cantilevers are equipped on the rotating air-duct for being located at the horizontal tank interior, described outstanding The end of arm is equipped with pulley, and the pulley is close to the inner wall of the horizontal tank body.

Further, the rotating air-duct passes through the shell of the flange seal lid at the horizontal tank body both ends and letter of divulging information Position is designed with the packing shaft seal or mechanical shaft seal of sealing.

Solid material continuous sterilization provided by the utility model and the beneficial effect of Zymolysis Equipment are: with prior art phase Than solid material continuous sterilization described in the utility model and Zymolysis Equipment, by the way that the rotary wind is arranged in horizontal tank interior Pipe can be passed through air to the intracorporal material of horizontal tank and implement aerobic fermentation, and stuffy implementation amphimicrobian fermentation is passed through nitrogen Or carbon dioxide implements anaerobic fermentation；By the collet in the external week setting of horizontal tank, in the collet and the rotating air-duct It is interior while being passed through high-temperature steam and may be implemented to sterilize, and the material moisture after sterilizing is controlled, circulation is passed through in the collet Cooling water can cool down the solid material after sterilizing, and when fermentation is passed through circulation hot and cold water in the collet and may insure The stabilization of fermentation temperature；The transmission and stirring of material may be implemented by the way that the screw spreader is arranged, make sterilizing, cooling or hair Ferment process is carried out continuously, to improve sterilizing and fermentation efficiency.

The utility model also provides a kind of solid being composed in series by more solid material continuous sterilizations and Zymolysis Equipment The quantity of material continuous sterilization and fermentation system, the solid material continuous sterilization and Zymolysis Equipment is two at most platforms, and previous The feed inlet energy of solid material continuous sterilization and the discharge port of Zymolysis Equipment and latter solid material continuous sterilization and Zymolysis Equipment Enough sealing connections.

Further, more when the solid material continuous sterilization and Zymolysis Equipment are to be arranged with horizontal direction in angle The projection in the horizontal direction of the connection status of a solid material continuous sterilization and Zymolysis Equipment is arranged in broken line or linear； When the solid material continuous sterilization and Zymolysis Equipment are in being horizontally disposed with, multiple solid material continuous sterilizations are set with fermentation It is standby to be connected in the direction of vertical level in stacking.

The beneficial effect of solid material continuous sterilization and fermentation system provided by the utility model is: more due to using The series connection of the playscript with stage directions utility model solid material continuous sterilization and Zymolysis Equipment, so as to realize multistage continuous sterilization or more Grade is continuously fermented, or charging, sterilizing, cooling, fermentation and discharging sequence are carried out continuously, and are eliminated artificial batch turning operation, are reduced Labor intensity, and sterilizing and fermentation time can be extended, it is ensured that sterilizing is more thorough with fermentation process.

Detailed description of the invention

It, below will be in embodiment technical description in order to illustrate more clearly of the technical scheme in the embodiment of the utility model Required attached drawing is briefly described, it is obvious that the accompanying drawings in the following description is only the utility model Some implementation special cases, can't be the restriction of the utility model.For those of ordinary skill in the art, creation is not being paid Property labour under the premise of, other relevant design figures can also be formed according to these attached drawings.

Fig. 1 is the structural schematic diagram of solid material continuous sterilization and Zymolysis Equipment provided by the embodiment of the utility model.

Fig. 2 is the inoculation mouth 38 and closing inoculation mouth screw of 1 middle charging aperture of the utility model embodiment attached drawing, 21 side The lateral view of cap 39.

Fig. 3 is the cantilever of centre bearing 27 and bearing support arm 26 that display replaces in the utility model embodiment attached drawing 1 40 and pulley 41 tank body sectional view.

Fig. 4 be the utility model embodiment 1 provide by the solid material continuous sterilization that is obliquely installed and Zymolysis Equipment two The side structure schematic view of grade cascade fermentation system.

Fig. 5 be the utility model embodiment 2 provide by the solid material continuous sterilization that is obliquely installed and Zymolysis Equipment six The overlooking structure diagram of grade cascade fermentation system.

Fig. 6 be the utility model embodiment 3 provide by horizontally disposed solid material continuous sterilization and Zymolysis Equipment six The side structure schematic view of grade cascade fermentation system.

In above each figure: 1, motor, 2, motor bracket, 3, shaft, 4, shaft coupling, 5, ventilation letter axle envelope, 6, rotating air-duct Air inlet hole, 7, ventilation letter, 8, inlet regulating valve, 9, collet discharging valve, 10, discharge port, 11, right flange seal lid, 12, right flange Sealing cover axle envelope, 13, rotating air-duct connector, 14, fan connecting tube, 15, sterilizing filter, 16, volume damper, 17, steaming Steam valve, 18, left flange seal lid, 19, the left flange of tank body, 20, " O " type sealing ring, 21, feed inlet, 22, collet, 23, rotary wind Pipe, 24, screw spreader, 25, branch vent, 26, bearing support arm, 27, bearing, 28, go out water regulating valve, 29, jacket steam Valve, 30, the right flange of tank body, 31, pressure gauge, 32, tank pressure regulation valve, 33, tank body after-poppet, 34, rear truckle, 35, rack beam, 36, tank body fore-stock, 37, front truckle, 38, inoculation mouth, 39, close inoculation mouth cap nut, 40, cantilever, 41, pulley.

Specific embodiment

In order to open up technical problem to be solved in the utility model, technical solution and beneficial effect with being more clearly understood Reveal and, with reference to the accompanying drawings and embodiments, the present invention will be further described in detail.It should be appreciated that this place is retouched The specific embodiment stated is only used to explain the utility model, is not used to limit the utility model.

It should be noted that it can be directly another when element is referred to as " being fixed on " or " being set to " another element On one element or indirectly on another element.When an element is known as " being connected to " another element, it can To be directly to another element or be indirectly connected on another element.

It is to be appreciated that term " length ", " width ", "upper", "lower", "front", "rear", "left", "right", " vertical ", The orientation or positional relationship of the instructions such as "horizontal", "top", "bottom", "inner", "outside" is that orientation based on the figure or position are closed System, is merely for convenience of describing the present invention and simplifying the description, rather than the device or element of indication or suggestion meaning are necessary It with specific orientation, is constructed and operated in a specific orientation, therefore can not be construed as a limitation of the present invention.

In addition, term the meaning of " plurality " is two or more, it is " several " expression more than " multiple ", " many " then Even larger than " several ", unless otherwise specifically defined.

Also referring to Fig. 1 and Fig. 2, solid material continuous sterilization provided by the utility model and Zymolysis Equipment are carried out detailed It describes in detail bright.The solid material continuous sterilization and Zymolysis Equipment including horizontal tank body, the bracket that is used to support horizontal tank body, are set Set the collet 22 of tank body periphery, the ventilation letter 7 being tightly connected with horizontal tank body, the feed inlet 21 that is arranged on horizontal tank body and Discharge port 10, the rotating air-duct 23 for ventilating into tank body that horizontal tank interior is set.The one end of collet 22 is equipped with Recirculated cooling water inlet regulating valve 8 and collet discharging valve 9, the other end are equipped with recirculated cooling water and go out water regulating valve 28 and collet steaming Steam valve 29；One end of rotating air-duct 23 is equipped with the driving device for driving rotating air-duct 23 to rotate, and the other end is equipped with rotary wind Tube connector 13.Further include for measure the Temperature Humidity Sensor and air quantity of temperature and humidity state in the horizontal tank body, tank pressure, Temperature and humidity, revolution speed control system.Speed control system is used to control the revolving speed of rotating air-duct connector 13.Rotating air-duct 23 is located at logical Part inside wind letter 7 is equipped with several air inlet holes 6 for 23 inner blower of rotating air-duct, positioned at the portion of horizontal tank interior Air outlet and many are used for material stirring and the curved branch vent 25 from air draft inside rotating air-duct there are many setting up separately.Ventilation The bending direction of branch pipe 25 and Flow of Goods and Materials direction are in the same direction.The screw spreader for transmitting material is additionally provided on rotating air-duct 23 24, the outer rim of screw spreader 24 is bonded with the inner wall of horizontal tank body.The length of horizontal tank body and the ratio of diameter are as needed It can choose in a big way, for example 3 ︰, 1 to 50 ︰ 1.

Solid material continuous sterilization provided by the utility model and Zymolysis Equipment, compared with prior art, by horizontal Collet 22 is arranged in the outside of tank body, and being passed through recirculated cooling water by recirculated cooling water inlet regulating valve 8 inside collet 22 can be with Implement the control of fermentation temperature；Horizontal tank interior setting rotating air-duct 23 can be passed through air reality to the intracorporal material of horizontal tank Aerobic fermentation is applied, stuffy implementation amphimicrobian fermentation, is passed through nitrogen or carbon dioxide implements anaerobic fermentation；By with collet 22 The jacket steam valve 29 of connection is passed through steam and the steam valve 17 by connecting with ventilation letter 7 in rotating air-duct in collet 22 It is passed through steam to sterilize to the intracorporal solid material of horizontal tank, after making same equipment can be not only used for solid-state continuous sterilization and sterilizing Continuous coo1ing, and can be used for solid-state continuous fermentation, realize multi-purpose content；The many bendings ventilation being arranged on rotating air-duct 23 The air outlet collective effect being arranged on branch pipe 25, with 23 ontology of rotating air-duct, can be improved the efficiency of stirring, also makes to divulge information and go out Bacterium is more uniform, to promote the quality and speed of fermentation；By be arranged screw spreader 24 can carry out material transmission and Stirring；24 outer rim of screw spreader eliminates the static dead angle of material with being bonded for horizontal inner tank wall, makes mixing and fermentation more Add uniformly；The length of horizontal tank body and the ratio of diameter can be chosen in a big way as needed, for example 3 ︰, 1 to 50 ︰ 1, side Just the time for carrying out continuous sterilization and fermentation process to different material controls, and effectively improves the quality of fermented product.

Further refering to fig. 1, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model Specific embodiment, the inside of horizontal tank body are equipped with the one or more bearings 27 and support shaft that are used to support rotating air-duct 23 The support arm 26 or boom held, it is ensured that the dynamic balancing in rotating air-duct rotation improves the service life of equipment.Bearing 27 passes through branch Brace 26 is supported on the inner wall of the horizontal tank body.Support arm 26 can be two, three or more.

Further, it is being hanged refering to fig. 1 with Fig. 3, the rotating air-duct positioned at horizontal tank interior equipped with several cantilevers 40 The end of arm 40 is equipped with pulley 41, and pulley 41 is close to the inner wall of horizontal tank body.Bearing 27 and bearing support arm 26 can also be with setting The cantilever 40 and pulley 41 set on rotating air-duct 23 replace, the advantage of doing so is that pulley 41 can be close in horizontal tank body Wall, the spatial position of preferably fixed rotating air-duct 23, keeps the rotary course of rotating air-duct 23 more stable, auger conveyor 24 When rotating with rotating air-duct 23, its outer rim is unlikely to scratch the inner wall of horizontal tank body.Cantilever 40 can be two, three or more It is more.

Further refering to fig. 1, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model Specific embodiment, driving device are motor 1, internal combustion engine, steam turbine or pneumatic motor etc..Optional motor 1 is zero motor, is turned Speed is adjustable, using frequency conversion or other stepless speed regulation technologies, to need material in equipment according to sterilizing or fermentation process The interior residence time.

Further refering to fig. 1, the rotating air-duct passes through the flange seal lid and ventilation letter 7 at the horizontal tank body both ends The position of shell be designed with the packing shaft seal of sealing or the packing shaft seal or mechanical shaft seal of mechanical shaft seal sealing.

Further refering to fig. 1, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model One of specific embodiment, rotating air-duct 23 is connected outside tank body with the shaft 3 of motor 1 by ventilation letter axle envelope 5 and shaft coupling 4 It connects, other end is by axle envelope in tank Ligation in vitro rotating air-duct connector 13.Rotating air-duct 23 passes through left flange seal lid 18 Contact site is equipped with " O " type sealing ring, and ventilation is avoided to walk short circuit without rotation ventilation duct 23.

Further refering to fig. 1, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model Specific embodiment, the ventilation letter 7 connecting with tank body are equipped with fan connecting tube 14, and front end connection blower (is not drawn in figure Out), rear end close to ventilation letter part be equipped with sterilizing filter 15 and volume damper 16, volume damper 16 and ventilation letter it Between be connected with steam inlet branch pipe, steam inlet branch pipe is equipped with steam control valve 17.Setting ventilation letter 7 can play air quantity Certain buffer function.Match for the ease of the exhaust outlet (i.e. the outlet of rotating air-duct connector 13) of another equipment of same concatenation Other branch pipe (being not drawn into figure) can be set between volume damper 16 and ventilation letter 7 in pipe connection.

Further refering to fig. 1, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model Specific embodiment, the blower used can be according to overcoming wanting for pipeline and sterilizing filter resistance and tank pressure and Boiler pressure control The well known basic, normal, high pressure roots blower of selection, centrifugal blower, axial flow blower, flow-mixing blower fan, crossflow fan or other blowers are asked, It is sterile can be selected in medicine, food, sterile (dustless) ventilation in electronics industry toilet or hospital operating room for its mating sterilizing filter The efficient sterilizing filter that ventilation uses.It, can be during the fermentation when needing to carry out anaerobism or amphimicrobian solid state fermentation Stop ventilation, or is passed through the non-oxidizing gas such as nitrogen, carbon dioxide.Volume damper 16 can be it is various forms of manually, Pneumatically or electrically regulating valve

Further refering to fig. 1, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model Specific embodiment, flange seal lid include the left flange seal end cap 18 and right blue sealed end that the both ends of horizontal tank body are arranged in Lid 11, wherein right flange seal end cap 11 is equipped with the air-exhausting duct being connected to horizontal tank interior, air-exhausting duct is equipped with pressure gauge 31, Temperature Humidity Sensor (being not drawn into figure) and tank pressure regulation valve 32.

Further referring to Fig.2, one kind as solid material continuous sterilization and Zymolysis Equipment provided by the utility model Specific embodiment, 21 side of feed inlet are equipped with inoculation mouth 38 and close the cap nut 39 of inoculation mouth 38, can when needing to be inoculated with Cap nut 39 is opened under pyrosphere protection, cultured liquid seeds are poured into tank through inoculation mouth 38, then use cap nut 39 close inoculation mouth 38.Can also first under pyrosphere protection with the sterile hose to sterilize in advance by inoculation mouth and special seed bottle phase Even, then liquid seeds are pressed into tank by pressure difference.

As shown in Fig. 1, as the utility model solid material continuous sterilization and one specific embodiment of Zymolysis Equipment, Main component are as follows: motor 1 is used to support the motor bracket 2 of motor 1, the shaft 3 of the power output of motor 1, letter axle envelope 5 of divulging information With right flange seal lid axle envelope 12, rotating air-duct air inlet hole 6, letter 7 of divulging information, inlet regulating valve 8 and out water regulating valve 28, collet put Water valve 9, jacket steam valve 29, rotating air-duct connector 13, fan connecting tube 14, sterilizing filter 15, volume damper 16 lead to The steam valve 17 of wind letter, the flange at the both ends of tank body include the left flange 19 of tank body and the right flange 30 of tank body, right flange seal lid 11 With left flange seal lid 18, " O " type sealing ring 20, feed inlet 21 and discharge port 10, collet 22, rotating air-duct 23, spiral transmission Device 24, branch vent 25, bearing support arm 26, bearing 27, pressure gauge 31, tank pressure regulation valve 32 are used to support the preceding branch of tank body The rear truckle 37 (each pair) on the front truckle 34 and after-poppet 36 on fore-stock 33 is arranged in frame 33 and tank body after-poppet 36, Crossbeam 35 (a pair) and a whole set of temperature, humidity, wind pressure, air quantity and the revolving speed control of reinforcement effect are played between front and back support System (being not drawn into figure) processed.Due to good airproof performance, it is able to achieve the operation under positive pressure under sterile ventilation, so as to effectively prevent miscellaneous bacteria Invasion.

Horizontal tank body with collet 22, material inlet 10 and material outlet 21, can with two sections of large-diameter steel pipes or its The nested production of his tubes of material (inner tube is Heat Conduction Material), can also be made, both ends add the left flange 19 of tank body and tank body by roll bending Right flange 30, then closed with the right flange seal lid 11 of tank body and the left flange seal lid 18 of tank body.The draw ratio of tank body is as needed It can choose in a big way, for example 3 ︰, 1 to 50 ︰ 1, to adapt to different solid state fermentation projects.It is sleeping for what is be obliquely installed Formula tank body, horizontal tilt degree will be arranged smaller as far as possible, for example between 0 degree to 10 degree, to reduce the resistance of material transmission, avoid Transmit process is blocked.

Further, in the side of the feed inlet 21, equipped with the inoculation mouth 38 (see attached drawing 2) with closing cap nut 39, For carrying out interval inoculation, or piping (being not drawn into figure) and seeding tank using pyrosphere technology or pressure difference technology to fermentation process It is connected and carries out vaccinization.In order to reduce the radiation loss to environment, in the available well known fireproofing and heat resistant material example in tank body periphery Such as rock wool, mineral wool, ceramic wool, high temperature foam are thermally shielded heat preservation.

Rotating air-duct connector 13 can be blocked when single-stage is run with blank off, and according to the technological requirements in multistage operation Can also blank off, can also be connect by the ventilation letter winding pipe for being piped with concatenating another equipment behind.

The ventilation letter 7 of solid material continuous sterilization described in the utility model and sterilizing and fermentation system is one left with tank body Integrated sealed cylinder is made in flange seal cover board 18, and rotating air-duct 23 is passed through by " O " type sealing ring 20 and ventilation letter axle envelope 5 Wherein, then by being located at the external shaft coupling 4 of horizontal tank it is connected with the shaft 3 of motor.There are opening and wind in the outside of ventilation letter 7 Machine connecting tube 14 is connected, and efficient sterilizing filter 15, volume damper 16 and branch pipe steam are equipped on the fan connecting tube Valve 17.It is piped connection for the ease of the exhaust outlet (i.e. the outlet of rotating air-duct connector 13) of another equipment of same concatenation, Between volume damper 16 and ventilation letter 7 or other branch pipe can be set on the inside of 17 branch pipe of steam valve (not draw in figure Out).

The screw spreader 24 that the utility model uses, being mounted on rotating air-duct 23 has a constant pitch continuous helical The tube auger conveyer of piece is commonly called as tubular type auger.When motor 1 drives rotating air-duct 23 to rotate, solid material will be horizontal It is transmitted in tank body from input end to outlet end, until continuous by 10 discharge system of discharge port, or into the solid-state of another concatenation Zymolysis Equipment.The design of the screw pitch of continuous helical piece can be adjusted according to the speed of solid ferment process speed, make solid-state Material has adjustable transmission Process Extents appropriate in equipment.The flight edge of screw spreader 24 and horizontal inner tank wall Spacing it is small as far as possible, but do not touch mutually, must have higher manufacture and installation accuracy thus, and install 1 or more in middle section A bearing 27 is supported on the inner wall of the tank body with sag-resistant, bearing 27 by support arm 26.

The motor 1 that the utility model uses is a kind of zero motor, can be threephase asynchronous or three-phase synchronous electricity Motivation or dc motor realize low-speed running with well known various braking techniques.One special case of the utility model be using Three-phase permanent synchronizes slow-speed motor, due to being p-m rotor, so there is no need to excitation, and number of poles up to hundred extremely more than, do not need to subtract Fast machine and reach the slow-speed of revolution, starting torque is big, stabilization of speed, and reliable for operation, noise is low, and temperature rise is low, speed-regulating range width, efficiency Height, energy-saving effect are significant.Speed regulation can use converter technique, and electromagnetic speed-adjusting or other stepless speed regulation technologies can also be used.Speed regulation Range is set according to solid state fermentation speed, and for example 0~60 rev/min.If 1 revolving speed of motor being adjustable is not able to satisfy low speed still The requirement of solid state fermentation process can also be controlled using the method for interval start and stop motor 1.

Rotating air-duct 23 and ventilation letter 7 between and the ventilation letter axle envelope 5 between the right flange seal lid 11 of rotating air-duct 23 With right flange seal lid axle envelope 12, it can be well known packing shaft seal, end face axle envelope, leather cup axle envelope, piston ring axle envelope or other machines Tool axle envelope is also possible to the labyrinth seal for using steam or filtrated air as sealing medium.

Inlet regulating valve 8 on collet goes out water regulating valve 28 and sterile wind inlet adjusting valve 16 and sterile wind outlet regulating Valve 32 can be manual, ball valve pneumatically or electrically, shut-off valve, gate valve, butterfly valve, plug valve, diaphragm valve etc..It can not also Using regulating valve, and recycle the control of cold and hot water flow and the control of the frequency conversion fan amount of being aerated using variable frequency pump.

Rotating air-duct connector 13 itself is fixation and static, passes through right flange seal lid 12 and rotating air-duct 23 Be connected, according to have different forms using the difference of axle envelope.When for example using packing shaft seal, rotating air-duct connector 13 Also serve as filler compactor；When using end face axle envelope, rotating air-duct connector 13 is with spring, hydraulic or air pressure pressing device quiet Ring.

Screw spreader 24 is tube auger transmission device, can not only arbitrarily adjust travel speed of the material in system, And the stirring and ventilation dispersion effect of branch vent 25 are combined, material and material and air can be made without dead angle to obtain uniformly Mixing.Since material is to ferment in transmit process, therefore the utility model is especially suitable for single-stage or multi-stage solid stage material Continuous sterilization and fermentation.And when motor stalling causes material static, it can also be used to single batch of discontinuous fermentation.

The temperature and flow for adjusting collet circulation hot water or cold water, for controlling the temperature of tank body internal solid material, thus 1 year The four seasons can be carried out ferment at constant temperature, and the recycling of water can also save significantly on temperature control water consumption.

Since the draw ratio of tank body is bigger, the diameter of tank body is smaller, and what motor 1 drove is that torque is accordingly also lesser Rotating air-duct, for rotary barrel type solid-state fermentation tank and other big torque rotating-shaft-type solid fermenting jars, the power of consumption wants small Much, therefore there are significant power savings.

The utility model additionally provides a kind of solid material being made of more solid material continuous sterilizations and Zymolysis Equipment Continuous sterilization and fermentation system, including solid material continuous sterilization and Zymolysis Equipment containing any one and multinomial above-mentioned characteristic, The charging of previous solid material continuous sterilization and the discharge port of Zymolysis Equipment and latter solid material continuous sterilization and Zymolysis Equipment Mouthful connection, realize simple solid-state continuous sterilization operation or simple solid-state continuous fermentation operation or feeding, sterilizing, cooling, Fermentation, the sequence continuous operation to discharge, to promote fermentation efficiency.

The beneficial effect of solid material continuous sterilization and fermentation system provided by the utility model is: more due to using Concatenated solid material continuous sterilization of platform and Zymolysis Equipment can extend when the continuous sterilization for simple solid material Sterilization time reaches sterilization effect more thoroughly；When continuously fermenting for simple solid material, fermentation time can be extended, Keep fermentation more mature；When being used for sequence continuous feed, sterilizing, cooling, fermentation and discharging, can flexibly divide according to the technological requirements Equipment with sterilizing, cooling and fermentation combines number of units, carries out whole process efficiently, in an orderly manner, to increase substantially fermentation Production efficiency increases fermentation yield.The sequence of this solid material charging, sterilizing, cooling, fermentation and discharging is carried out continuously, also It can avoid multiple batch turning and operate the living contaminants that may cause, and alleviate labor intensity.This solid material being obliquely installed connects Continuous sterilizing and Zymolysis Equipment plane are turned back the perpendicular layers of arrangement and horizontally disposed solid material continuous sterilization and Zymolysis Equipment Folded installation, can save installation space, improve workshop utilization rate.

Further, a kind of specific reality referring to Figure 4 together to Fig. 6, as fermentation system provided by the utility model Mode is applied, when solid material continuous sterilization is to be arranged with horizontal direction in angle with Zymolysis Equipment, multiple solid materials are continuous Sterilizing and the connection status projection in the horizontal direction of Zymolysis Equipment are arranged in fold-line-shaped.When solid material continuous sterilization and fermentation When equipment is in being horizontally disposed with, multiple solid material continuous sterilizations and Zymolysis Equipment are laminated in vertical direction and connect.Both connections Mode can be such that solid material smoothly transmits without blocking under normal circumstances.

When multiple solid material continuous sterilizations and Zymolysis Equipment are obliquely installed, the specific value of gradient should be connected with two Equipment is subject to when same level height is installed, one discharge port can just connect with another feed inlet.And gradient is When zero, two or more series devices are located at different height, make one discharge port just also can feed inlet phase with another It connects (see attached drawing 6).But regardless of the gradient of tank body, the flange on material inlet 10 and material outlet 21 should all keep water It is flat.

Application method:

The utility model solid material continuous sterilization and Zymolysis Equipment and continuous sterilization and fermentation system are as solid material Continuous sterilization and sterilizing installation are in use, first closing volume damper 16 and inlet regulating valve 8, opening clamp jacket water cock 9 will press from both sides The steam valve 17 on ventilation letter is opened in set 22 after water emptying, steaming can also be passed through by jacket steam valve 29 in collet 22 when necessary Vapour is with accelerated warming, and then by the solid material mixed from 21 continuous feed of feed inlet, controlling the revolving speed of motor 1, (or interval is opened Stop) and steam flow, and adjust the open degree of tank pressure regulation valve 32, the reading of pressure gauge 31 made to keep certain positive pressure (example It such as 10~100kPa), discharges discharge port 10 is fed to since feed inlet 21, according to the requirement control one to sterility The fixed time (for example 5~30 minutes), implement the continuous sterilization of solid material.If residence time of material is too short in single device And cause sterilizing to be not thorough, can two or more series operations, such sterilization time will extend one times at most times.

The utility model solid material continuous sterilization makes with fermentation system as solid-state continuous fermentation equipment with Zymolysis Equipment Used time can carry out sterilizing, cooling and being seeded in other device systems, then continuously by sterile transmission device It is sent into this system, then passes through the sterile conveyer motor of synchronously control solid material and this solid material continuous sterilization and sterilizing and hair The revolving speed of ferment system motor 1 adjusts the transmission speed of material, makes material stay long enough in equipment, and when outlet reaches To fermenting-ripening index.If the material after 1 equipment is fermented cannot still reach maturity index, 1 at most platform can be concatenated and set It is standby, implement two to multistage solid-state continuous fermentation.

It, can when the utility model solid material continuous sterilization and fermentation system are as sterilizing and fermentation integration apparatus operation Steam sky is used to sterilize in advance solid material continuous sterilizations at different levels and Zymolysis Equipment that more head and the tail have concatenated, the solid-state hair mixed Ferment raw material is continuously introduced into level-one tank from feed inlet 21, while steam is passed through in collet 22 and rotating air-duct 23, opens motor 1, Screw spreader 24 starts running, and the revolving speed by adjusting motor 1 controls the transmission speed of material, and material is in one side is advanced It sterilizes on one side, the feed inlet 21 of discharge port 10 and second level tank of the raw material then to have sterilized through level-one tank enters second level tank, simultaneously The collet cooling water and motor for opening second level tank, control the travel speed of raw material, and be passed through filtrated air in rotating air-duct 23, Temperature reaches temperature required by technique (for example 45~25 DEG C) when it being made to reach second level tank outlet 10 and three-level tank import 21, into Enter and be inoculated with by the inoculation mouth 37 of 21 side of feed inlet after three-level tank, open motor and filtrated air and temperature, humidity, Wind pressure, air quantity and revolution speed control system, continuously ferment.According to fermentation rate, level Four, Pyatyi or six grades can be concatenated again Tank carries out second level, three-level or level Four and continuously ferments, to ensure fermenting-ripening.The necessary synchronously control of system motor revolving speeds at different levels, with Keep the movement speed of material in systems at different levels consistent, it is ensured that any section do not block, not fracture.

The utility model solid material continuous sterilization is with Zymolysis Equipment as single batch fermentation equipment in use, can fill in material Motor is shut down after full whole system, stops the transmission of material, ventilation or single batch of aerobic or anaerobic solid-state fermentation of stuffy progress, hair Restart motor after ferment is mature, material is sent to postprocessing working procedures from discharge port discharge.

If fermentation process is an obligate anaerobic process, can be passed through when carrying out anaerobism single batch fermentation or continuously fermenting Nitrogen, carbon dioxide gas or other non-oxidizing gases, carry out whole process in the state of isolating oxygen.

The above is only usage mode citings, can also derive a variety of usage modes by the imagination.For example only by this system Continuous sterilization and cooling system as solid material use, successively packing to shallow tray fermentation, large cylinder fermentation or pack hair Ferment.Regardless of being compared using which kind of mode of operation with conventional solid-state fermentation, labour can be significantly saved, labour is improved Productivity, and realize pure-blood ferment stringent as liquid fermentation, eliminate microbiological contamination, it is ensured that product quality.

The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model Protection scope within.

Claims (10)

1. solid material continuous sterilization and Zymolysis Equipment, it is characterised in that: horizontal including double headed roller flange and flange seal lid Tank body, the collet that the horizontal tank external week is arranged in, is arranged in the horizontal tank bracket for being used to support the horizontal tank body Inlet port and outlet port on body, the rotating air-duct for ventilating into tank body that the horizontal tank interior is set and The driving device for driving the rotating air-duct to rotate outside the horizontal tank body is set, further includes described for measuring The Temperature Humidity Sensor and air quantity of temperature and humidity state, tank pressure, temperature and humidity, revolution speed control system in horizontal tank body.

2. solid material continuous sterilization as described in claim 1 and Zymolysis Equipment, it is characterised in that: under described collet one end Portion is equipped with circulating water inlet and recirculated water discharge tube, and the circulating water inlet is equipped with inlet regulating valve, the recirculated water Discharge tube is equipped with collet discharging valve, and the top of the other end is equipped with circulating water outlet pipe and steam pipe, the circulating water outlet pipe It is equipped with water regulating valve, the steam pipe is equipped with jacket steam valve.

3. solid material continuous sterilization as described in claim 1 and Zymolysis Equipment, it is characterised in that: the one of the horizontal tank body End is equipped with ventilation letter, and the ventilation letter and the horizontal tank body are tightly connected, and the ventilation letter is equipped with fan connecting tube and steaming Steam pipe, the fan connecting tube are equipped with air filter for removing bacteria and volume damper, and the steam pipe is adjusted equipped with steam Valve.

4. solid material continuous sterilization as claimed in claim 3 and Zymolysis Equipment, it is characterised in that: described rotating air-duct one end It being connect through the ventilation letter with the driving device, the other end is connect through the horizontal tank body with rotating air-duct connector, Several air inlet holes are arranged in the part that the rotating air-duct is located in the ventilation letter, are equipped with positioned at the intracorporal part of the horizontal tank In screw spreader and several bending branch vents as air outlet, the outer rim of the auger conveyor and the horizontal tank body Wall fitting.

5. solid material continuous sterilization as described in claim 1 and Zymolysis Equipment, it is characterised in that: the driving device includes Motor, steam turbine, internal combustion engine or pneumatic motor.

6. solid material continuous sterilization as claimed in claim 4 and Zymolysis Equipment, it is characterised in that: be located at the horizontal tank The rotating air-duct in internal portion be equipped with several bearings for being used to support the rotating air-duct and the screw spreader and The support arm or boom of spring bearing.

7. solid material continuous sterilization as described in claim 1 or 4 and Zymolysis Equipment, it is characterised in that: described sleeping being located at The rotating air-duct of formula tank interior is equipped with several cantilevers, is equipped with pulley in the end of the cantilever, the pulley is close to The inner wall of the tank body.

8. solid material continuous sterilization as described in claim 1 or 4 and Zymolysis Equipment, it is characterised in that: the rotating air-duct Across the horizontal tank body both ends flange seal lid and ventilation letter shell position be designed with sealing packing shaft seal or Mechanical shaft seal.

9. the solid material continuous sterilization and fermentation system that are composed in series by this solid material continuous sterilization and Zymolysis Equipment, special Sign is: including solid material continuous sterilization and Zymolysis Equipment described in claim 1~8 any one, the solid material connects The quantity of continuous sterilizing and Zymolysis Equipment is multiple, and the previous solid material continuous sterilization and the discharge port of Zymolysis Equipment are with after The one solid material continuous sterilization is connected to the feed inlet of Zymolysis Equipment.

10. solid material continuous sterilization as claimed in claim 9 and fermentation system, it is characterised in that: when the solid material Continuous sterilization and Zymolysis Equipment are multiple solid material continuous sterilizations and Zymolysis Equipment when being arranged with horizontal direction in angle Connection status projection in the horizontal direction arrange in broken line or linear；When the solid material continuous sterilization and Zymolysis Equipment In it is horizontally disposed when, multiple solid material continuous sterilizations and Zymolysis Equipment are in the direction of vertical level in stacking connection.