CN208450879U - Hatch coaming closes up fillet weld seam tooling - Google Patents

Hatch coaming closes up fillet weld seam tooling Download PDF

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Publication number
CN208450879U
CN208450879U CN201821006865.9U CN201821006865U CN208450879U CN 208450879 U CN208450879 U CN 208450879U CN 201821006865 U CN201821006865 U CN 201821006865U CN 208450879 U CN208450879 U CN 208450879U
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China
Prior art keywords
hatch coaming
side plate
fillet weld
closes
weld seam
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CN201821006865.9U
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Chinese (zh)
Inventor
杨青
初俊强
丁剑锋
吕树庆
张学招
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China International Marine Containers Group Co Ltd
Yantai CIMC Raffles Offshore Co Ltd
CIMC Offshore Engineering Institute Co Ltd
Longkou CIMC Raffles Offshore Co Ltd
Haiyang CIMC Raffles Offshore Co Ltd
Original Assignee
China International Marine Containers Group Co Ltd
Yantai CIMC Raffles Offshore Co Ltd
CIMC Offshore Engineering Institute Co Ltd
Longkou CIMC Raffles Offshore Co Ltd
Haiyang CIMC Raffles Offshore Co Ltd
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Application filed by China International Marine Containers Group Co Ltd, Yantai CIMC Raffles Offshore Co Ltd, CIMC Offshore Engineering Institute Co Ltd, Longkou CIMC Raffles Offshore Co Ltd, Haiyang CIMC Raffles Offshore Co Ltd filed Critical China International Marine Containers Group Co Ltd
Priority to CN201821006865.9U priority Critical patent/CN208450879U/en
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Abstract

The utility model provides a kind of hatch coaming and closes up fillet weld seam tooling, is used to support angle welder to weld the seam of hatch coaming and deck, including support base and attachment base.Support base has a supporting plane, which is adapted with the junction on hatch coaming and deck, and slides for angle welder along supporting plane and weld the fillet weld between hatch coaming and deck.Attachment base is adsorbed on hull and connect with support base, so that support base is relatively fixed with hull.The attachment base that hatch coaming in the utility model closes up fillet weld seam tooling is adsorbed on hull, and it is connect with support base and support base is smoothly fixed on hull, it slide angle welder can along the supporting plane of support base and the fillet weld between deck and hatch coaming welded, entire welding process automation degree is high, human resources are saved, reduce the influence of human factor, and welding efficiency is high, welding quality is good, welding stability is good.

Description

Hatch coaming closes up fillet weld seam tooling
Technical field
The utility model relates to technical field of processing equipment, in particular to a kind of hatch coaming closes up fillet weld seam tooling.
Background technique
Ship hatch closed structure is the structure between deck and hatch board, not only to guarantee ship bulk strength, also The weight for bearing hatch board generallys use strong structure design and selection high strength steel.Hatch coaming closes up the welding matter of weld seam Amount and precision influence the safety of ship and the watertight of hatch board, if welding quality is unqualified, it will crack, become Shape is not able to satisfy the design needs of sealing cover, and that causes to scrap does over again.
In the past, technology welder really up to the mark is recruited mostly when carrying out hatch coaming and closing up welding using manual welding form, is somebody's turn to do Though method can guarantee welding quality, welder technical ability itself is depended on, welding cost is higher, and hatch coaming size is larger, weldering Connect that the time is long, and production efficiency is low, construction quality is easily reduced after long working.
Utility model content
The purpose of this utility model is to provide a kind of hatch coamings to close up fillet weld seam tooling, to solve in the prior art The problem of.
In order to solve the above technical problems, the utility model, which provides a kind of hatch coaming, closes up fillet weld seam tooling, for branch Support angle welding machine is to weld the seam of hatch coaming and deck, comprising: support base has a supporting plane, the supporting plane with it is described The junction on hatch coaming and the deck is adapted, and is slided for the angle welder along the supporting plane and welded the cabin Mouth encloses the fillet weld between the deck;Attachment base is adsorbed on the hull and connect with the support base, so that described Support base and the hull are relatively fixed.
Preferably, the support base includes the workbench with the supporting plane and the branch for supporting the workbench Support;Support frame as described above includes the support plate of side plate and vertical connecting lateral plate upper end, and stretches upwards from the support plate end Baffle out.
Preferably, the attachment base includes: magnetic force block, by magnetic-adsorption on the hull;Connector, described in connection Magnetic force block and the side plate.
Preferably, the connector adjustably connects the side plate and makes the distance between the side plate and the hull It is adjustable;The magnetic force block is equipped with the first connecting hole, and the side plate is equipped with the second connecting hole;The connector includes a spiral shell Column, and along adjustable two nut in the position of the stud, the stud is matched with first connecting hole and second connecting hole It closes and connects the attachment base and the side plate, the two sides of the two nuts point column side plate.
Preferably, multiple attachment bases are set along the short transverse interval of the side plate, the side plate is equipped with multiple be used for The second connecting hole being connected with the attachment base.
Preferably, multiple support frames as described above are arranged at intervals at the workbench bottom and support the workbench;Respectively Support frame passes through the attachment base respectively and is connected on hull.
Preferably, the spacing between adjacent two support frame is 3~5m.
Preferably, support frame as described above further includes set on the supporting rib stiffener between the support plate and the side plate;It is described Side plate reinforcing rib is additionally provided on side plate.
Preferably, the workbench is equipped with the positioning plate extended downwardly, the positioning plate close to the side of the side plate It is held out against with the periphery on the deck;The other side of the workbench is equipped with the limit plate stretched out upwards, the limit plate and institute Baffle is stated to hold out against.
Preferably, the workbench is equipped with multiple lightening holes.
As shown from the above technical solution, the advantages of the utility model and the hatch in the utility model is had the active effect that The attachment base for enclosing fillet weld seam tooling is adsorbed on hull, and is connect with support base and be smoothly fixed on support base On hull, it slide angle welder can along the supporting plane of support base and the fillet weld between deck and hatch coaming welded, Entire welding process automation degree is high, has saved human resources, has reduced the influence of human factor.And the cabin of the utility model The welding efficiency that mouth encloses fillet weld seam tooling is high, welding quality is good, welding stability is good.
Detailed description of the invention
Fig. 1 is that the utility model hatch coaming closes up the schematic diagram that fillet weld seam tooling preferred embodiment is installed and used;
Fig. 2 is that the utility model hatch coaming closes up the side view that fillet weld seam tooling preferred embodiment is installed and used;
Fig. 3 is the schematic diagram of the utility model attachment base preferred embodiment.
Wherein, the reference numerals are as follows: 1, hatch coaming closes up fillet weld seam tooling;11, support base;111, work is flat Platform;1111, lightening hole;1112, positioning plate;1113, limit plate;112, support frame;1121, side plate;1122, support plate;1126, Baffle;12, attachment base;121, magnetic force block;122, connector;1221, stud;1222, nut;2, automatic fillet welding carriage;21, machine Frame;22, walking mechanism;23, welding gun fixing piece;24, welding gun;25, locating part;3, hatch coaming;4, hull;41, deck.
Specific embodiment
The exemplary embodiment for embodying the utility model features and advantages will describe in detail in the following description.It should be understood that Be that the utility model can have various variations in different embodiments, all do not depart from the model of the utility model It encloses, and the descriptions and illustrations are essentially for illustration purposes, rather than to limit the utility model.
Preferred implementation in order to further illustrate the principles of the present invention and structure, now in conjunction with attached drawing to the utility model Example is described in detail.
Refering to fig. 1 to Fig. 3, the utility model provides a kind of hatch coaming and closes up fillet weld seam tooling 1, is used to support fillet welding Machine is to weld the seam of hatch coaming 3 Yu deck 41, including supporting the support base 11 of angle welder and being steadily fixed on support base 11 Attachment base 12 on hull 4.Support base 11 has a supporting plane, the junction of the supporting plane and hatch coaming 3 and deck 41 It is adapted, and slide angle welder can along supporting plane and weld the fillet weld between hatch coaming 3 and deck 41.Attachment base 12 is inhaled It invests on hull 4 and is connect with support base 11, so that support base 11 and hull 4 are relatively fixed.Pass through attachment base 12 and support base 11 are smoothly installed on angle welder outside hull 4 and solderable hatch coaming 3 and deck 41.
Support base 11 includes the support frame 112 with the workbench 111 and support working platform 111 of supporting plane.Branch The support plate 1122 of support 112 including 1121 upper end of side plate 1121 and vertical connecting lateral plate, and from 1122 end of support plate to The baffle 1126 of upper stretching.Specifically, in the present embodiment, support frame 112 is spliced by flat steel bar.
More preferably, support frame 112 further includes increasing branch set on the supporting rib stiffener between support plate 1122 and side plate 1121 The intensity of bonding strength and then increase support frame 112 between fagging 1122 and side plate 1121 is with better support working platform 111。
Further, side plate reinforcing rib is additionally provided on side plate 1121.Specifically, in the present embodiment, side plate reinforcing rib includes Multistage gusset, the first gusset that multistage gusset is bonded with 1121 bottom of side plate, the first gusset bend and stretch to 1126 direction of baffle 4th muscle of third gusset and connection third gusset and side plate 1121 that the second gusset out, the second gusset end are stretched out upwards Plate.Side plate reinforcing rib is integrally in the shape stretched out to 1126 direction of baffle, the gravity that side plate 1121 is born can be dispersed, thus Strengthen the intensity of support frame 112.
Workbench 111 is equipped with the positioning plate 1112 extended downwardly, positioning plate 1112 and first by the side of proximal panel 1121 The periphery of plate 41 is held out against.The other side of workbench 111 is equipped with the limit plate 1113 stretched out upwards, limit plate 1113 and baffle 1126 hold out against.Positioning plate 1112 limits workbench 111 with 1113 collective effect of limit plate, and without being welded in support Plate 1122.When hatch coaming 3 and the fillet weld seam on deck 41 terminate, directly workbench 111 can be dismantled.In addition, work is flat The limit plate 1113 of platform 111 can be with diagonal welder is limited and is avoided angle welder and is generated displacement difference and then shadow in sliding Ring welding quality.Specifically, in the present embodiment, workbench 111 is process by stainless steel plate.
Workbench 111 is equipped with multiple lightening holes 1111, to mitigate the weight of workbench 111.Lightening hole 1111 is set In angle welder walking mechanism 22 without place.
Attachment base 12 includes by magnetic-adsorption in magnetic force block 121 and connection magnetic force block 121 and side plate 1121 on hull 4 Connector 122.Attachment base 12 is by magnetic-adsorption in making the hatch coaming of the utility model close up fillet weld seam work on hull 4 Connection can be realized with hull 4 without destroying hull 4 by filling 1.When needing to carry out welding, can be connected by magnetic force solid Due on hull 4;At the end of welding, connection is released.More preferably, the adjustably connecting lateral plate of connector 122 1121 and keep the distance between side plate 1121 and hull 4 adjustable.
Refering to Fig. 3, magnetic force block 121 is equipped with the first connecting hole, and side plate 1121 is equipped with the second connecting hole.Connector 122 Including a stud 1221, and along adjustable two nut 1222 in the position of stud 1221, stud 1221 and the first connecting hole and second Connecting hole cooperates and connects attachment base 12 and side plate 1121, and two nuts 1222 divide the two sides of column side plate 1121.More preferably, each nut Gasket is additionally provided between 1222 and pedestal.
More preferably, the short transverse along side plate 1121 is arranged at intervals with two attachment bases 12, set on side plate 1121 there are two The second connecting hole for being connected with attachment base 12.It can not only guarantee that biggish adsorption strength keeps support base 11 more stable Ground is installed on hull 4, but also can be guaranteed the verticality of support frame 112 and then be guaranteed the levelness of panel, and angle welder is made Preferably slided along panel.In other embodiments, the quantity and arrangement mode of attachment base 12 can be arranged according to actual needs.
Further, multiple support frames 112 are arranged at intervals at 111 bottom of workbench and support working platform 111.Each Support 112 is connected on hull 4 by attachment base 12 respectively.More preferably, the spacing between adjacent two support frame 112 is 3~5m. The spacing can be set according to actual needs.
More preferably, angle welder be automatic fillet welding carriage 2 comprising rack 21, set on 21 bottom of rack walking mechanism 22, set In in rack 21 welding gun fixing piece 23, adjustable angle be set to welding gun fixing piece 23 on welding gun 24 and in rack 21 Locating part 25.Locating part 25 protrudes out 21 side of rack and supports with hatch coaming 3, limits to automatic fillet welding carriage 2.
The hatch coaming of the utility model closes up the working principle of fillet weld seam tooling 1: by the positioning plate of workbench 111 1112 hold out against deck 41, and the hatch coaming of the utility model is closed up fillet weld seam tooling 1 by magnetic force block 121 and is installed on ship On body 4, then by connector 122 adjust support frame 112 make the baffle 1126 of support frame 112 and the limit plate of workbench 111 1113 hold out against, and 24 pipette tips of welding gun for then adjusting automatic fillet welding carriage 2 are allowed at the fillet weld for being directed toward hatch coaming 3 and deck 41, open Dynamic automatic fillet welding carriage 2, automatic fillet welding carriage 2 are moved and are welded on workbench 111.
The hatch coaming of the utility model closes up fillet weld seam tooling 1 and closes up angle especially suitable for deck 41 and hatch coaming 3 The welding of weld seam, but not limited to this, it may also be used for the welding of the weld seam that close up fillet weld similar of hatch coaming 3, such as living area Bulkhead plate closes up the welding of fillet weld.
As shown from the above technical solution, the advantages of the utility model and the hatch in the utility model is had the active effect that The attachment base for enclosing fillet weld seam tooling is adsorbed on hull, and is connect with support base and be smoothly fixed on support base On hull, it slide angle welder can along the supporting plane of support base and the fillet weld between deck and hatch coaming welded, Entire welding process automation degree is high, has saved human resources, has reduced the influence of human factor.And the cabin of the utility model The welding efficiency that mouth encloses fillet weld seam tooling is high, welding quality is good, welding stability is good.
The above is only the preferable possible embodiments of the utility model, not limit the protection scope of the utility model, all fortune The variation of the equivalent structure made by the utility model specification and accompanying drawing content, is all contained in the protection scope of the utility model It is interior.

Claims (10)

1. a kind of hatch coaming closes up fillet weld seam tooling, it is used to support angle welder to weld the seam of hatch coaming and deck, It is characterized in that, comprising:
Support base has a supporting plane, which is adapted with the junction of the hatch coaming and the deck, and can It is slided for the angle welder along the supporting plane and welds the fillet weld between the hatch coaming and the deck;
Attachment base is adsorbed on hull and connect with the support base, so that the support base and the hull are relatively fixed.
2. hatch coaming according to claim 1 closes up fillet weld seam tooling, which is characterized in that the support base includes tool There is the workbench of the supporting plane and supports the support frame of the workbench;Support frame as described above includes side plate and vertically connects Connect the support plate of side plate upper end, and the baffle stretched out upwards from the support plate end.
3. hatch coaming according to claim 2 closes up fillet weld seam tooling, which is characterized in that the attachment base includes:
Magnetic force block, by magnetic-adsorption on the hull;
Connector connects the magnetic force block and the side plate.
4. hatch coaming according to claim 3 closes up fillet weld seam tooling, which is characterized in that
The connector adjustably connects the side plate and keeps the distance between the side plate and the hull adjustable;
The magnetic force block is equipped with the first connecting hole, and the side plate is equipped with the second connecting hole;
The connector includes a stud, and along adjustable two nut in the position of the stud, the stud and described first connects It connects hole and second connecting hole cooperation and connects the attachment base and the side plate, the two sides of the two nuts point column side plate.
5. hatch coaming according to claim 4 closes up fillet weld seam tooling, which is characterized in that along the height of the side plate Multiple attachment bases are arranged in direction interval, and the side plate is equipped with multiple the second connecting holes for being connected with the attachment base.
6. hatch coaming according to claim 2 closes up fillet weld seam tooling, which is characterized in that between multiple support frames as described above The workbench is supported every being set to the workbench bottom;
Each support frame passes through the attachment base respectively and is connected on hull.
7. hatch coaming according to claim 6 closes up fillet weld seam tooling, which is characterized in that between adjacent two support frame Spacing be 3~5m.
8. hatch coaming according to claim 2 closes up fillet weld seam tooling, which is characterized in that support frame as described above further includes Supporting rib stiffener between the support plate and the side plate;
Side plate reinforcing rib is additionally provided on the side plate.
9. hatch coaming according to claim 2 closes up fillet weld seam tooling, which is characterized in that the workbench is close The side of the side plate is equipped with the positioning plate extended downwardly, and the positioning plate and the periphery on the deck are held out against;The work is flat The other side of platform is equipped with the limit plate stretched out upwards, and the limit plate is held out against with the baffle.
10. hatch coaming according to claim 9 closes up fillet weld seam tooling, which is characterized in that on the workbench Equipped with multiple lightening holes.
CN201821006865.9U 2018-06-27 2018-06-27 Hatch coaming closes up fillet weld seam tooling Active CN208450879U (en)

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CN201821006865.9U CN208450879U (en) 2018-06-27 2018-06-27 Hatch coaming closes up fillet weld seam tooling

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Application Number Priority Date Filing Date Title
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110560985A (en) * 2019-09-27 2019-12-13 广船国际有限公司 Ship welding tool
CN110844023A (en) * 2019-10-22 2020-02-28 广州文冲船厂有限责任公司 Automatic walking operation vehicle for ship hatch coaming
CN113600980A (en) * 2021-07-30 2021-11-05 广船国际有限公司 Welding tool
CN113681215A (en) * 2021-07-27 2021-11-23 上海外高桥造船海洋工程有限公司 Magnetic device for working platform of automatic angle welder

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110560985A (en) * 2019-09-27 2019-12-13 广船国际有限公司 Ship welding tool
CN110560985B (en) * 2019-09-27 2021-12-07 广船国际有限公司 Ship welding tool
CN110844023A (en) * 2019-10-22 2020-02-28 广州文冲船厂有限责任公司 Automatic walking operation vehicle for ship hatch coaming
CN113681215A (en) * 2021-07-27 2021-11-23 上海外高桥造船海洋工程有限公司 Magnetic device for working platform of automatic angle welder
CN113600980A (en) * 2021-07-30 2021-11-05 广船国际有限公司 Welding tool

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