Summary of the invention
The purpose of this utility model is in view of the problems of the existing technology, to provide a kind of for waste incineration pyrolysis oven
Control cabinet, control cabinet start and stop that are reliable and secure, easy to operate, can control pyrolysis oven motor, realizes to entire waste incineration
The functions such as monitoring, alarm, record, charting, inquiry, printing, the network of each physical quantity of pyrolysis oven.
The purpose of this utility model solves by the following technical programs:
A kind of control cabinet for waste incineration pyrolysis oven, the cabinet body being connected by a hinge including side and cabinet door, it is special
Sign is: breaker of plastic casing, miniature circuit breaker, fuse has been mounted side by side in the inner cavity top of the cabinet body, and in above-mentioned three
Underface PLC module is set, in the underface of PLC module, contactor and electrothermal relay, intermediate relay, frequency converter are set,
Intermediate relay is located at the underface of contactor and electrothermal relay and frequency converter is located on the right side of the two, the cabinet body it is interior
Connecting terminal is arranged in chamber lower part;It is provided with control instructions area in the middle part of the cabinet door, control switch is equipped in control instructions area
And indicator light.
Miniature circuit breaker and fuse arranged side by side is arranged right below 24V Switching Power Supply, and 24V Switching Power Supply, small
Type breaker and fuse are all located at the right side of breaker of plastic casing.
The 24V Switching Power Supply and miniature circuit breaker are connected respectively to carry out with contactor and electrothermal relay, frequency converter
Power supply, and breaker of plastic casing is connected with 24V Switching Power Supply, miniature circuit breaker carries out distribution respectively.
The top in the control instructions area is equipped with the value that can display real-time pyrolysis oven physical quantity and settable height alarming value
Digital display meter.
The top of the digital display meter is equipped with the multifunctional meter that can display real-time the control cabinet Current Voltage.
Corresponding control switch is connected with frequency converter by intermediate relay to realize on the spot in the control instructions area
Control, frequency converter are connected by connecting terminal with variable-frequency motor;And frequency converter and indicator light phase corresponding in control instructions area
Connection is to feed back to control instructions area for the real-time status of frequency converter.
Corresponding control switch is connected to realize and control on the spot with contactor and electrothermal relay in the control instructions area,
Contactor and electrothermal relay are connected by connecting terminal with ordinary motor;And in contactor and electrothermal relay and control instructions area
Corresponding indicator light is connected so that the real-time status of contactor and electrothermal relay is fed back to control instructions area.
The fuse is connected with control instructions area by route to protect the circuit in control cabinet.
The PLC module is connected respectively remotely to be controlled and by two with contactor and electrothermal relay, frequency converter
The real-time status of person feeds back to PLC module.
The PLC module uses Siemens 300PLC module.
The utility model has the following advantages compared with prior art:
The control cabinet of the utility model passes through the position of each component of rational deployment, so that cabinet external and internal compositions are succinct and are convenient for cloth
Line;The control cabinet can be realized the control of cabinet face and long-range control, realize the monitoring to each physical quantity of entire pyrolysis oven, alarm,
Record, charting, inquiry, printing, network function, it is reliable and secure and easy to operate, enable pyrolysis oven safe and reliable, high
Effect operation.
Specific embodiment
The utility model is further described with embodiment with reference to the accompanying drawing.
It is as shown in Figs 1-4: a kind of control cabinet for waste incineration pyrolysis oven, the cabinet body being connected by a hinge including side
And cabinet door, breaker of plastic casing 1, miniature circuit breaker 2, fuse 3 has been mounted side by side on the inner cavity top of cabinet body, it is arranged side by side
Miniature circuit breaker 2 and fuse 3 are arranged right below 24V Switching Power Supply 4, and 24V Switching Power Supply 4, miniature circuit breaker 2 and fusing
Device 3 is all located at the right side of breaker of plastic casing 1, and Siemens is arranged in the underface of breaker of plastic casing 1,24V Switching Power Supply 4
Contactor and electrothermal relay 6, intermediate relay 7, frequency converter 8 is arranged in the underface of PLC module 5 in 300PLC module 5, intermediate
Relay 7 is located at the underface of contactor and electrothermal relay 6 and frequency converter 8 is located on the right side of the two, in the inner cavity of cabinet body
Connecting terminal is arranged in lower part;It is provided with control instructions area 12 in the middle part of cabinet door, control switch is equipped in control instructions area 12
And indicator light, the value that can display real-time pyrolysis oven physical quantity and settable height alarming value are equipped in the top in control instructions area 12
Digital display meter 11, being equipped in the top of digital display meter 11 can display real-time the multifunctional meter 10 of the control cabinet Current Voltage.Above-mentioned
In control cabinet, 24V Switching Power Supply 4 and miniature circuit breaker 2 are connected respectively to carry out with contactor and electrothermal relay 6, frequency converter 8
Power supply, and breaker of plastic casing 1 is connected with 24V Switching Power Supply 4, miniature circuit breaker 2 carries out distribution respectively;In control instructions area 12
Corresponding control switch is connected by intermediate relay 7 with frequency converter 8 to be controlled on the spot with realizing, frequency converter 8 passes through terminals
Son 9 is connected with variable-frequency motor;And frequency converter 8 is connected with by frequency converter 8 with corresponding indicator light in control instructions area 12
Real-time status feeds back to control instructions area 12;Corresponding control switch and 6 phase of contactor and electrothermal relay in control instructions area 12
Connection is controlled on the spot with realizing, contactor and electrothermal relay 6 are connected by connecting terminal 9 with ordinary motor;And contactor and
Electrothermal relay 6 is connected with corresponding indicator light in control instructions area 12 with the real-time status of contactor and electrothermal relay 6 is anti-
It is fed to control instructions area 12;And fuse 3 is connected with control instructions area 12 by route to protect the circuit in control cabinet.
PLC module 5 is connected respectively with contactor and electrothermal relay 6, frequency converter 8 remotely to be controlled, and above-mentioned the two is led to respectively
Corresponding circuit is crossed to be connected with PLC module 5 the real-time status of contactor and electrothermal relay 6, frequency converter 8 is fed back to PLC
Module 5, PLC module 5 can receive the letter of oxygen content, pH value, temperature transmitter, pressure sensor, flowmeter, regulating valve feedback
It ceases and shows above-mentioned physical quantity by digital display meter 11, while PLC module 5 can control to adjust that valve is given, motor opens
PLC module 5 can be fed back to by stopping signal, solenoid valve start stop signal, switch valve start stop signal and above-mentioned signal data.
In above-mentioned control cabinet, being always spaced apart for breaker of plastic casing 1 in control cabinet, it is strong to possess short circuit breaking capacity, electricity
Flow the wide feature of rate range;Motor is spaced apart for miniature circuit breaker 2, possesses that nominal short-circuit breaking capacity is high, and safety is more
Height, high fire-retardance, high temperature resistant, impact-resistant feature;Fuse 3 is wide with selectivity, cut-off current characteristics are good, breaking capacity is high, installation
The advantages that easy to maintain;24V Switching Power Supply 4 has the advantages that small power consumption, high-efficient, small in size, light-weight, voltage stabilized range is wide;
Siemens's 300PLC module 5 is the Medium PLC for belonging to Modular Structure Design, has the following characteristics that programmed method is easy to learn,
Possess simple and practical distributed frame and general network capabilities, function and cost performance are high, and maintenance load is small, repairs
It is convenient and small in size, energy consumption it is low;Contactor in contactor and electrothermal relay 6 is the on-off for controlling motor, contactor and
Electrothermal relay in electrothermal relay 6 is mainly used for protecting the overload of motor in electric drive system and to other electrical equipments
The control of febrile state, it is therefore an objective to prevent the equipment long-time heavy overload such as motor, caused by motor etc. it is apparatus insulated
The phenomenon that aging accelerates, service life shortens, even burns;The main function of intermediate relay 7 is to play letter in circuit
Number transmitting and transformation, can realize multi-channel control with it, and low power control signal can be converted to the contact of large capacity
Movement to drive electrical executive component to work, and can replace small-size contactor, increase contact rating, changeover contact type;Become
Frequency device 8 can reduce rush of current and energy conservation when starting motor, and frequency converter 8 uses electromagnetic design, reduces stator and rotor
Resistance value, adapt to busy shift under different working conditions;Connecting terminal 9 is for the corresponding component on the control cabinet and incinerator
Carry out the connection of route;Multifunctional meter 10 can display real-time the electric current and voltage of control cabinet;Digital display meter 11 can display real-time pyrolysis
The value of the physical quantity of furnace, and settable height alarming value.
The control cabinet of the utility model is able to achieve following function by Siemens 300PLC module 5:
By taking the air blast of pyrolysis oven as an example: the air blast of a combustion room and dual firing chamber is combustion-supporting, the air-introduced machine guidance before chimney of burning
Flue gas is discharged from chimney.Control cabinet carry out system control must satisfy following index: (1), air-introduced machine by comparing plus PID
The method of adjusting makes its discharge capacity be greater than the sum of air blower intake to guarantee that flue gas will not be leaked elsewhere;(2), draw simultaneously
The discharge capacity of blower is unable to excess to guarantee that flue gas is greater than two seconds in the residence time of dual firing chamber;(3), the co content in flue gas cannot
Exceeded, which has determined the reasonable interval of dual firing chamber's blow rate required, i.e. CO is exceeded, illustrates that dual firing chamber's oxygen-supplying amount is insufficient, it should add
Big air blast, air blower are also to apply the regulative mode for comparing and adding PID.
For dual firing chamber, it has the control requirement of itself: (1), temperature will be in 1100 DEG C or so of section;
(2), temperature is higher, and oxygen demand is bigger, and the blow rate required is bigger, to achieve the purpose that oxygen-excess combustion;(3), it is in pyrolysis gas
When peroxide spontaneous combustion, the blow rate required is bigger, and temperature will be lower;(4), otherwise when pyrolysis gas is in few oxygen spontaneous combustion, the blow rate required is got over
Greatly, temperature will be higher;(5), the air blast of a combustion room controls dual firing chamber's spontaneous combustion exhaust gas volumn, has also directly determined the need of dual firing chamber
Oxygen amount.For a combustion room, its control require be: (1), temperature will be in 650-850 DEG C of range intervals;(2), it burns
It should be anoxycausis, as long as under the premise of guaranteeing its spontaneous combustion, air blast is supplied oxygen as few as possible;(3), temperature is higher, and oxygen needs
Ask bigger, the blow rate required is bigger, to achieve the purpose that spontaneous combustion;(4), when temperature of lower is too low, it is combustion-supporting combustor should to be started;
(5), when temperature of lower reaches a certain level, stop combustor, allow rubbish spontaneous combustion, it is combustion-supporting with air blast;(6), guarantee top and the bottom
Temperature gradient, to form anaerobic pyrolysis;(7), air blast is reduced when the temperature is excessively high, to force temperature to reduce.
The control cabinet of the utility model is in use, it is that the starting of cabinet face is gone back that selected control knob 1-SA1 selection control mode, which can be used,
It is that PLC remotely starts, Fig. 3 is the contactor of the utility model and the control drawing of electrothermal relay part, selected control knob 1-SA1
Can select control mode is the starting of cabinet face or remote PLC starting, when selected control knob 1-SA1 rotates to the left side, selection cabinet face
When starting, when pressing electric motor starting button 1-SB2, the coil of contactor 1-KM1 obtains electric, and the normally opened contact of contactor becomes normal
Closed contact, then wire size 1-2 is connected and is kept with wire size 1-3, then major loop is connected, motor work once electrified;When electric current is excessive, heat after
When electric appliance overload acts, electrothermal relay normally opened contact becomes normally closed, and normally-closed contact becomes normally opened, then 1-4 and N1001 is disconnected, and controls back
Road power-off, the coil losing electricity of contactor 1-KM1, motor is out of service, and L1001 and 1-6 are connected, and trouble light obtains electric, indicating fault
Lamp lights.
The control cabinet of the utility model in use, selected control knob 1-SA1 can select control mode be the starting of cabinet face or
Remote PLC starting, as shown in figure 4, pressing motor when selected control knob 1-SA1 rotates to the starting of left side selection cabinet face and opening
When dynamic button 1-SB2, the coil of intermediate relay 1-K1 obtains electric, the normally opened contact change normally-closed contact of intermediate relay, then wire size
1-8 is connected with wire size 1-9, and frequency converter 8 receives enabling signal, and frequency converter 8 starts, 8 internal operation relay (terminal of frequency converter
22,24) it connects, then intermediate relay 1-K2, contactor 1-KM1 are obtained electric, the radiator fan work of frequency converter 8.It is opened in frequency converter 8
In the state of dynamic, motor stop button 1-SB1 is pressed, control loop power loss disconnects, then intermediate relay 1-K1 is powered off, wire size 1-
8 and 1-9 power-off, frequency converter 8 are out of service.When frequency converter 8 breaks down, 8 internal fault relay of frequency converter (terminal 25,
27) it connects external failure intermediate relay 1-K3 line to connect, then normally opened, the line of the normally closed change in the contact of failure intermediate relay 1-K3
Number 1-4 and N1001 is disconnected, and control loop power-off, then intermediate relay 1-K1 is powered off, and wire size 1-8 and 1-9 power-off, frequency converter 8 stop
It only runs, frequency converter 8 can receive the 4-20mA signal from Siemens's 300PLC module 5 by No. 5, No. 6 terminals, change electricity
Machine revolving speed, and the current rotating speed of motor can be fed back by No. 8, No. 9 terminals.
The utility model can select controlling party by the switching of the selected control knob in the control instructions area 12 on control cabinet
Formula, it can also be operated with regard to ground terminal (cabinet face) in remote port (on computer) operation, which can pass through computer reality
Now to functions such as the monitoring of each physical quantity of entire pyrolysis oven, alarm, record, charting, inquiry, printing, networks.To pyrolysis oven
The ignition temperature progress closed-loop control for aoxidizing room temperature, dual firing chamber's negative pressure, chilling tower temperature degree, combustion chamber, to their oxygen-supplying amount
Closed-loop control is carried out, but also participates in each control ring using the flue gas analysis result of smoke outlet and these physical quantitys of flue gas flow
Section;The negative pressure to dual firing chamber is adjusted by PID, is automatically adjusted to the temperature of chilling tower, high degree of automation and adjusting essence
It spends sensitive.
The control cabinet of the utility model passes through the position of each component of rational deployment, so that cabinet external and internal compositions are succinct and are convenient for cloth
Line;The control cabinet can be realized the control of cabinet face and long-range control, realize the monitoring to each physical quantity of entire pyrolysis oven, alarm,
Record, charting, inquiry, printing, network function, it is reliable and secure and easy to operate, enable pyrolysis oven safe and reliable, high
Effect operation.
Above embodiments are only to illustrate the technical idea of the utility model, and the protection model of the utility model cannot be limited with this
Enclose, it is all according to the utility model proposes technical idea, any changes made on the basis of the technical scheme each falls within this reality
Within the scope of novel protected;The technology that the utility model is not directed to can be realized by the prior art.