CN208416985U - A kind of water pump on-line detecting system - Google Patents
A kind of water pump on-line detecting system Download PDFInfo
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- CN208416985U CN208416985U CN201821020642.8U CN201821020642U CN208416985U CN 208416985 U CN208416985 U CN 208416985U CN 201821020642 U CN201821020642 U CN 201821020642U CN 208416985 U CN208416985 U CN 208416985U
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Abstract
The utility model provides a kind of water pump on-line detecting system, including by using distributed frame host computer layer and now working lining forms, the host computer layer includes status data server, WEB server and computer work, now the working lining includes the independent data collection station being arranged in by each pump equipment, the status data server is for storing, analysis, manage the unit real-time status data sent from each data collector and other monitoring systems, historical state data and various characteristics, Tthe utility model system software can compare the vibration of same type water pump on the same stage, pressure, the status monitoring amount of pressure fluctuation, operating status for lateral comparison distinct device provides foundation, and provide early warning, alarm and defencive function, pre-alarm system can be compound for the alarm section setting of single parameter and multichannel Condition bound sets level-one alarm, secondary alarm and shuts down serious alarm, and output alarm and tripping relay signal logic configuration can flexible settings.
Description
Technical field
The utility model relates to water pump online detection instrument field, specially a kind of water pump on-line detecting system.
Background technique
It is each largely to apply to urban water supply, chemical industry, electric power, metallurgy, water conservancy and environmental protection etc. as a kind of water delivery tool for water pump
A field plays an important role for the development of national economy.However water pump is big power consumer again, if system design does not conform to
Reason, pump selection is improper or the operational efficiency of water pump is not high, will all directly contribute the waste of the energy.Therefore, on-line checking water pump
Performance understands the actual operating mode of water pump, is that the transformation of online military service pump performance improves reliable data, to improve water
The operational efficiency of pump, reaching energy-efficient purpose is necessary.Current water pump operation operating condition deviates design value, and water pump is long
Phase runs not only vibration under big flow, noise increases, but also the impeller of water pump is also very easy to add by cavitation damage
The collective effect of gravel in water, greatly shortens the service life of water pump.But in existing water pump operation system, all only
The one point data of water pump actual operating mode can be detected, condition is good, also can only detection flows, pressure and power, it is not clear that
Water pump actual operating mode point is in the position of entire performance curve.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, the utility model provides a kind of water pump on-line detecting system, solves above-mentioned mention
It arrives in the prior art, in existing water pump operation system, can only all detect the one point data of water pump actual operating mode, condition
It alright, also can only detection flows, pressure and power, it is not clear that water pump actual operating mode point is in the position of entire performance curve
The problem of setting.
(2) technical solution
In order to achieve the above object, the utility model is achieved by the following technical programs: a kind of water pump on-line checking system
System, including by using distributed frame host computer layer and now working lining forms, the host computer layer includes that status data takes
Business device, WEB server and computer work, now the working lining include the independent data being arranged in by each pump equipment
Acquisition station；
The data collection station includes sensor module, communication interface and the attachment to match with sensor module, and
It is uniformly integrated in the cabinet of standard, the data collection station is used to join the vibration of water pump, pressure, pressure fluctuation, differential pressure etc.
The signals such as number carry out data sampling and processing, analysis, and are shown in the form of figure, chart, curve etc., while to dependency number
According to characteristic parameter extraction is carried out, set state data are obtained, complete the early warning and alarm of unit failure, the data collection station is logical
The network switch is crossed to communicate with the status data server and the WEB server respectively；
The status data server is for storing, analyzing, managing from each data collector and the transmission of other monitoring systems
Unit real-time status data, historical state data and the various characteristics to come over carries out data analysis；
The WEB server is responsible for issuing the various data of Unit State Monitor System, can will be counted by ethernet wan
According to being issued, and can be in a manner of short message, mail etc. by the warning message real-time informing operations staff in water pump state；
The computer work configures a set of industrial PC system, containing the big screen LCD for being not less than 22 cun, institute
It states industrial PC system to be arranged in the Central Control Room of engineering, operations staff and supervisor of construction can pass through the close of appropriate level
Code accesses to system, wherein high level operations person can the indexs such as alarming value, dangerous values to system modify.
Preferably, the sensor module include vibrating sensor, pressure sensor, vibration piezoelectric acceleration sensor with
And differential pressure pickup.
Preferably, the data of the data collection station acquisition reach the shape in the host computer layer by way of Ethernet
On state data server and WEB server, analyzed for further status monitoring.
Preferably, the status data server also has the software communicated with central control computer monitoring system and hard
Part interface realizes the data exchange with computer supervisory control system and other systems.
Preferably, the cabinet degree of protection IP56, cabinet body are welded using stainless steel 304, and cabinet door uses two-door structure, cabinet
Body is wall mounted versions, and WATERPROOF PACKING GLAND is matched in bottom of cabinet aperture outlet.
Preferably, the industrial PC system passes through Ethernet and the data collection station and the status data now
Server carries out data exchange.
Preferably, the status data server use DELL R630 rack-mount server, built-in 2 10/100/
1000Mbps RJ45 Ethernet interface, 1 road RS232 serial ports, 4 USB ports.
Preferably, the data collection station runs TN8000 data collection system, can real-time synchronization acquisition water pump vibration,
The parameters such as pressure, pressure fluctuation, differential pressure and related duty parameter data, with structural schematic diagram, rod figure, table, real-time tendency etc.
The relevant parameter that form real-time display is monitored, and pass through three nets (movement, telecommunications, connection) and Ethernet, wifi interface, it will
Data reach WEB server described in state and realize long-range monitoring analysis and diagnosis.
Preferably, the TN8000 data collection system can provide the analysis tools such as waveform, spectrogram, Waterfall plot, deeply
Analysis vibration, pressure fluctuation and noisy signal characteristic, automatically extract the characteristics such as peak-to-peak value, virtual value and spectrum distribution, sentence
Disconnected the reason of may causing abnormal vibrations, pressure fluctuation, predict the safe condition of monitoring device.
Preferably, in use, being used for by data collection station to parameters such as the vibration of water pump, pressure, pressure fluctuation, differential pressures
Equal signals carry out data sampling and processing, analysis, and are shown in the form of figure, chart, curve etc., while to related data
Characteristic parameter extraction is carried out, set state data are obtained, completes the early warning and alarm of unit failure, status data server is used for
Storage, manages the unit real-time status data sent from each data collector and other monitoring systems, historic state at analysis
Data and various characteristics carry out data analysis, and WEB server is responsible for issuing the various data of Unit State Monitor System,
Data can be issued by ethernet wan, and can be real by the warning message in water pump state in a manner of short message, mail etc.
Shi Tongzhi operations staff, computer work configure a set of industrial PC system, containing the big screen LCD for being not less than 22 cun,
The industrial PC system is arranged in the Central Control Room of engineering, and operations staff and supervisor of construction can pass through appropriate level
Password accesses to system, wherein high level operations person can the indexs such as alarming value, dangerous values to system modify.
(3) beneficial effect
The utility model provides a kind of water pump on-line detecting system, have it is following the utility model has the advantages that
1, Tthe utility model system software can compare the vibration of same type water pump, pressure, the state of pressure fluctuation on the same stage
Monitoring quantity, equipment and monitoring parameters may be selected, and provide foundation for the operating status of lateral comparison distinct device, and provide pre-
Alert, alarm and defencive function, pre-alarm system can be the alarm section setting of single parameter and multichannel compound condition bound
If level-one alarm, secondary alarm and the serious alarm of shutdown, output alarm can flexible setting with tripping relay signal logic configuration.
2, data and system test data under the different operating conditions that this system accumulates automatically for a long time are provided various by system
Analysis tool can be used with the dynamic of dynamic evaluation water pump, steady-state performance, the performance curve Auto-Generation Tool provided by system
Family, which is not required to complicated operation, can be obtained the characteristic curve of the various dynamic steady-state performances of water pump.
3, the utility model provides powerful and complete database management function, can store all parameters initial data,
Characteristic and sample data, database use efficient data compression technique, can store water pump stable state for a long time, cross and tide over
Number of passes evidence and high density recorder data, provide black box writing function, the complete number before and after exception information occurs in recordable water pump
According to, it is ensured that complete, detailed data can be provided when accident occurs for water pump for analyzing and diagnosing.
4, the utility model provides dedicated DB Backup function, the number that can be retrieved to entire database or user
According to being backed up, and Backup Data playback function is provided, provides complete data retrieval function and above-mentioned database is examined
Rope, for historical data base, user can be by the data of analysis needed for input retrieval operating condition selection, for event data or test
Data, user can select corresponding data by event lists list or test list, since real-time data base has quickly
Large Volume Data read functions, therefore the data for meeting condition can be obtained rapidly by retrieving user.
5, the utility model is mating provides a set of practical auto state analysis report generation software, can automatically generate each
Kind state analysis report, the operating status of water pump is easily understood and grasped convenient for user, this system is made full use of to realize water pump
Repair based on condition of component and optimization operation, system system auto state analysis report generate the automatic diagnosis skill of correlation that software combines system
Art and correlation analysis tool can analyze template automatically according to the state report of setting and choose relevant data, automatic to carry out accordingly
Calculating and extract corresponding characteristic, corresponding handling suggestion is proposed according to characteristic, correlated results is with Field Force
Text, table, curve and the graphics mode that should be readily appreciated that and receive are nested in the state report analysis template of customization, are formed certainly
Dynamic state analysis report.
6, the utility model is responsible for issuing the various data and analyzing and diagnosing of water pump condition monitoring system by WEB server
As a result, now water pump data can send data to WEB server by wide area network, WEB server passes through ethernet wan again
Data are issued, realize remote diagnosis, which can be used as the stand-by platform of data query, real time monitoring, Ren He electricity
Brain does not need to install any program, as long as this system data can be remotely accessed after input network address and associated cryptographic,
Modification, Senior Administrator can early warning to each water pump operation state, dangerous values be configured, this system supports short message, mail
Etc. modes by the warning message real-time informing operations staff in water pump state.
Detailed description of the invention
Fig. 1 is Tthe utility model system functional block diagram.
Specific embodiment
The embodiments of the present invention is described below in detail, the example of the embodiment is shown in the accompanying drawings, wherein
Same or similar label indicates same or similar element or element with the same or similar functions from beginning to end.Lead to below
It crosses the embodiment being described with reference to the drawings to be exemplary, is only used for explaining the utility model, and should not be understood as practical to this
Novel limitation.
In the description of the present invention, it should be understood that term " center ", " longitudinal direction ", " transverse direction ", " length ", " width
Degree ", " thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside",
The orientation or positional relationship of the instructions such as " clockwise ", " counterclockwise " be based on the orientation or positional relationship shown in the drawings, be only for
Convenient for description the utility model and simplify description, rather than the device or element of indication or suggestion meaning must have specifically
Orientation is constructed and operated in a specific orientation, therefore should not be understood as limiting the present invention.In addition, term " first ",
" second " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicates indicated technology
The quantity of feature.Define " first " as a result, the feature of " second " can explicitly or implicitly include it is one or more
The feature.The meaning of " plurality " is two or more in the description of the present invention, unless otherwise clearly specific
It limits.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " is pacified
Dress ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally
Connection；It can be mechanical connection, be also possible to be electrically connected or can mutually communicate；It can be directly connected, it can also be in
Between medium be indirectly connected, can be the connection inside two elements or the interaction relationship of two elements.For this field
For those of ordinary skill, the concrete meaning of above-mentioned term in the present invention can be understood as the case may be.
In the present invention unless specifically defined or limited otherwise, fisrt feature the "upper" of second feature or it
"lower" may include that the first and second features directly contact, and also may include that the first and second features are not direct contacts but lead to
Cross the other characterisation contact between them.Moreover, fisrt feature includes above the second feature " above ", " above " and " above "
One feature is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.First is special
Sign is directly below and diagonally below the second feature including fisrt feature under the second feature " below ", " below " and " below ", or only
Indicate that first feature horizontal height is less than second feature.
Following disclosure provides many different embodiments or example is used to realize the different structure of the utility model.
In order to simplify the disclosure of the utility model, hereinafter the component of specific examples and setting are described.Certainly, they are only
Example, and purpose does not lie in limitation the utility model.In addition, the utility model can in different examples repeat reference numerals
And/or reference letter, this repetition are for purposes of simplicity and clarity, itself not indicate discussed various embodiments
And/or the relationship between setting.In addition, the example of various specific techniques and material that the utility model provides, but this
Field those of ordinary skill can be appreciated that the application of other techniques and/or the use of other materials.
The utility model embodiment provides a kind of water pump on-line detecting system, including by the host computer using distributed frame
Layer and now working lining form, and the host computer layer includes status data server, WEB server and computer work, described
Now working lining includes the independent data collection station being arranged in by each pump equipment；
The data collection station includes sensor module, communication interface and the attachment to match with sensor module, and
It is uniformly integrated in the cabinet of standard, the data collection station is used to join the vibration of water pump, pressure, pressure fluctuation, differential pressure etc.
The signals such as number carry out data sampling and processing, analysis, and are shown in the form of figure, chart, curve etc., while to dependency number
According to characteristic parameter extraction is carried out, set state data are obtained, complete the early warning and alarm of unit failure, the data collection station is logical
The network switch is crossed to communicate with the status data server and the WEB server respectively；
The status data server is for storing, analyzing, managing from each data collector and the transmission of other monitoring systems
Unit real-time status data, historical state data and the various characteristics to come over carries out data analysis；
The WEB server is responsible for issuing the various data of Unit State Monitor System, can will be counted by ethernet wan
According to being issued, and can be in a manner of short message, mail etc. by the warning message real-time informing operations staff in water pump state；
The computer work configures a set of industrial PC system, containing the big screen LCD for being not less than 22 cun, institute
It states industrial PC system to be arranged in the Central Control Room of engineering, operations staff and supervisor of construction can pass through the close of appropriate level
Code accesses to system, wherein high level operations person can the indexs such as alarming value, dangerous values to system modify.
Wherein, the sensor module include vibrating sensor, pressure sensor, vibration piezoelectric acceleration sensor and
The data of differential pressure pickup, the data collection station acquisition reach the status number in the host computer layer by way of Ethernet
It according on server and WEB server, is analyzed for further status monitoring, the status data server also has and middle control
The software and hardware interface that computer supervisory control system is communicated are realized and are handed over the data of computer supervisory control system and other systems
It changes, the cabinet degree of protection IP56, cabinet body is welded using stainless steel 304, and cabinet door uses two-door structure, and cabinet body is wall-mounted knot
WATERPROOF PACKING GLAND is matched in structure, bottom of cabinet aperture outlet, and the industrial PC system is acquired by Ethernet and the data now
It stands and the status data server carries out data exchange, the status data server uses DELL R630 rack service
Device, built-in 2 10/100/1000Mbps RJ45 Ethernet interface, 1 road RS232 serial ports, 4 USB ports, the data collection station
Run TN8000 data collection system, can real-time synchronization acquisition water pump parameters and the phase such as vibration, pressure, pressure fluctuation, differential pressure
Pass duty parameter data, the relevant parameter that real-time display is monitored in the form of structural schematic diagram, rod figure, table, real-time tendency etc.,
And by three nets (movement, telecommunications, connection) and Ethernet, wifi interface, data are reached into WEB server described in state and are realized
Long-range monitoring analysis and diagnosis, the TN8000 data collection system can provide the analysis work such as waveform, spectrogram, Waterfall plot
Tool analyses in depth vibration, pressure fluctuation and noisy signal characteristic, automatically extracts the features such as peak-to-peak value, virtual value and spectrum distribution
Data judge the reason of may causing abnormal vibrations, pressure fluctuation, predict the safe condition of monitoring device.
In conclusion being used to believe parameters such as the vibration of water pump, pressure, pressure fluctuation, differential pressure etc. by data collection station
Number data sampling and processing, analysis are carried out, and is shown in the form of figure, chart, curve etc., while related data is carried out
Characteristic parameter extraction obtains set state data, completes the early warning and alarm of unit failure, status data server is for depositing
Storage, manages the unit real-time status data sent from each data collector and other monitoring systems, historic state number at analysis
According to and various characteristics, carry out data analysis, WEB server be responsible for issue Unit State Monitor System various data, can
Data are issued by ethernet wan, and can be real-time by the warning message in water pump state in a manner of short message, mail etc.
Notify operations staff, computer work configures a set of industrial PC system, containing the big screen LCD for being not less than 22 cun, institute
It states industrial PC system to be arranged in the Central Control Room of engineering, operations staff and supervisor of construction can pass through the close of appropriate level
Code accesses to system, wherein high level operations person can the indexs such as alarming value, dangerous values to system modify.
Secondly, Tthe utility model system software can compare the shape of the vibration of same type water pump, pressure, pressure fluctuation on the same stage
State monitoring quantity, equipment and monitoring parameters may be selected, and provide foundation for the operating status of lateral comparison distinct device, and provide pre-
Alert, alarm and defencive function, pre-alarm system can be the alarm section setting of single parameter and multichannel compound condition bound
If level-one alarm, secondary alarm and the serious alarm of shutdown, output alarm can flexible setting with tripping relay signal logic configuration.
Also, data and system test data under the different operating conditions that this system accumulates automatically for a long time are provided by system
Various analysis tools can automatically generate work by the performance curve that system provides with the dynamic of dynamic evaluation water pump, steady-state performance
Tool, user, which is not required to complicated operation, can be obtained the characteristic curve of the various dynamic steady-state performances of water pump.
Also, the utility model provides powerful and complete database management function, can store the original number of all parameters
According to, characteristic and sample data, database uses efficient data compression technique, can store water pump stable state, mistake for a long time
Transient data and high density recorder data, provide black box writing function, and recordable water pump occurs complete before and after exception information
Entire data, it is ensured that complete, detailed data can be provided when accident occurs for water pump for analyzing and diagnosing.
Also, the utility model provides dedicated DB Backup function, can be retrieved to entire database or user
Data backed up, and provide Backup Data playback function, provide complete data retrieval function to above-mentioned database into
Row retrieval, for historical data base, user can by the data analyzed needed for input retrieval operating condition selection, for event data or
Test data, user can select corresponding data by event lists list or test list, since real-time data base has
Fast high-capacity reading data function, therefore the data for meeting condition can be obtained rapidly by retrieving user.
Also, the utility model is mating to provide a set of practical auto state analysis report generation software, can give birth to automatically
It is reported at various state analysis, the operating status of water pump is easily understood and grasped convenient for user, this system is made full use of to realize
The repair based on condition of component of water pump and optimization operation, the correlation that system system auto state analysis report generation software combines system are examined automatically
Disconnected technology and correlation analysis tool can analyze template automatically according to the state report of setting and choose relevant data, automatic to carry out
Corresponding characteristic is calculated and extracted accordingly, corresponding handling suggestion is proposed according to characteristic, correlated results is with scene
Text, table, curve and the graphics mode that personnel should be readily appreciated that and receive are nested in the state report analysis template of customization, shape
At auto state analysis report.
Also, the utility model is responsible for issuing the various data and analysis of water pump condition monitoring system by WEB server
Diagnostic result, now water pump data can send data to WEB server by wide area network, WEB server pass through again wide area with
Too net issues data, realizes remote diagnosis, which can be used as the stand-by platform of data query, real time monitoring, appoints
What computer does not need to install any program, as long as can remotely be visited this system data after input network address and associated cryptographic
Ask, modify, Senior Administrator can early warning to each water pump operation state, dangerous values be configured, this system supports short message, postal
The modes such as part are by the warning message real-time informing operations staff in water pump state.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (8)
1. a kind of water pump on-line detecting system, it is characterised in that: including by the host computer layer and existing work using distributed frame
Make layer composition, the host computer layer includes status data server, WEB server and computer work, now the working lining
Including the independent data collection station being arranged in by each pump equipment；
The data collection station includes sensor module, communication interface and the attachment to match with sensor module, and uniformly
Be integrated in the cabinet of standard, the data collection station by the network switch respectively with the status data server and described
WEB server communication；
The status data server is sent for storing, analyzing, managing from each data collector and other monitoring systems
Unit real-time status data, historical state data and various characteristics, carry out data analysis；
The computer work configures a set of industrial PC system, containing the big screen LCD for being not less than 22 cun, the work
Control computer system is arranged in the Central Control Room of engineering.
2. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the sensor module includes vibration
Dynamic sensor, pressure sensor, vibration piezoelectric acceleration sensor and differential pressure pickup.
3. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the data collection station acquisition
Data are reached by way of Ethernet in status data server and WEB server in the host computer layer.
4. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the status data server is also
With the software and hardware interface communicated with central control computer monitoring system.
5. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the cabinet degree of protection
IP56, cabinet body are welded using stainless steel 304, and cabinet door uses two-door structure, and cabinet body is wall mounted versions, bottom of cabinet aperture outlet.
6. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the industrial PC system passes through
Ethernet with now the data collection station and the status data server carry out data exchange.
7. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the status data server is adopted
With DELL R630 rack-mount server, built-in 2 10/100/1000Mbps RJ45 Ethernet interface, 1 road RS232 serial ports, 4
A USB port.
8. a kind of water pump on-line detecting system according to claim 1, it is characterised in that: the data collection station operation
Data are reached state by three nets (movement, telecommunications, connection) and Ethernet, wifi interface by TN8000 data collection system
The WEB server realizes long-range monitoring analysis and diagnosis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821020642.8U CN208416985U (en) | 2018-06-29 | 2018-06-29 | A kind of water pump on-line detecting system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821020642.8U CN208416985U (en) | 2018-06-29 | 2018-06-29 | A kind of water pump on-line detecting system |
Publications (1)
| Publication Number | Publication Date |
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| CN208416985U true CN208416985U (en) | 2019-01-22 |
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ID=65107594
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114294194A (en) * | 2021-12-31 | 2022-04-08 | 江苏中迈德流体科技有限公司 | Axial plunger type high-pressure water pump |
-
2018
- 2018-06-29 CN CN201821020642.8U patent/CN208416985U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114294194A (en) * | 2021-12-31 | 2022-04-08 | 江苏中迈德流体科技有限公司 | Axial plunger type high-pressure water pump |
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