CN208410949U - A kind of intelligent thermoregulating composite material and mattress - Google Patents
A kind of intelligent thermoregulating composite material and mattress Download PDFInfo
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- CN208410949U CN208410949U CN201820873485.9U CN201820873485U CN208410949U CN 208410949 U CN208410949 U CN 208410949U CN 201820873485 U CN201820873485 U CN 201820873485U CN 208410949 U CN208410949 U CN 208410949U
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Abstract
The utility model discloses a kind of intelligent thermoregulating composite material and mattresses, composite material includes cold fabric layer, including ultra-high molecular weight polyethylene precoat, elastic packed layer and bottom fabric, bottom fabric is connected with polyethylene fabric by connecting line, and elastic packed layer is between bottom fabric and polyethylene fabric；Air-permeable layer, including one layer of warp knit sandwich fabric；The bottom surface of warp knit sandwich fabric is mutually glued with bottom fabric.Mattress includes above-mentioned intelligent thermoregulating composite material.It is glued that the utility model has used the cold fabric containing ultra-high molecular weight polyethylene fabric and warp knit sandwich fabric to carry out, and silica gel particle is provided with as anti-slip layer on the surface of warp knit sandwich fabric, so that the breathable performance of the composite material is good, heating is slow, good cooling effect, so that ultra high molecular weight polyethylene fiber is able to maintain the low temperature of long period to the intelligent thermoregulating composite material in use, so that human body touch is felt ice-cold, and is suitable for that all kinds of daily necessities are made.
Description
Technical field
The utility model relates to technical field of textile fabric, especially a kind of intelligent thermoregulating composite material and mattress.
Background technique
Ultra-high molecular weight polyethylene (UHMWPE) fiber is the powdery superelevation point by average relative molecular mass 1,000,000 or more
Sub- weight northylen is raw material, using a kind of with high-intensitive, high-modulus high-performance fiber made of gel spinning method.Because
The highly oriented and high extended chain crystallinity of its macromolecular and the intensity and modulus for possessing superelevation, while there is light, resistance to purple again
Outside, the excellent performances such as impact resistance, seawater corrosion resistance are listed as the big high-performance fiber in the world today three with carbon fiber, aramid fiber.Superelevation
Molecular weight polyethylene fiber surface is in chemical inertness, is had to acid, alkali, general chemicals and organic solvent very strong anticorrosive
Property；In addition, because of the unsaturated group on ultra high molecular weight polyethylene fiber molecule, with fast light, resistant to heat aging Optimality
Energy；Its energy absorption capacity and abrasion resistance properties are better than aramid fiber, and ultra high molecular weight polyethylene fiber density only has 0.97g/cm3, can float
In the water surface, and persistently it is dipped in water and is still able to maintain its performance.Ultra high molecular weight polyethylene fiber also has the characteristics that health is nontoxic,
Any safeguard measure is not needed in actual use.And ultra high molecular weight polyethylene fiber also has good hydrophobicity, resists
Imparted, self-lubrication and wearability, and it is soft, there is longer flex life.Due to ultra high molecular weight polyethylene fiber
The physical molecular structure of itself makes it have certain inertia, and cryogenic property is prominent, if therefore by ultra high molecular weight polyethylene fiber system
At object cooling after then the object temperature can keep certain low temperature in certain time, heat up slower, if if mattress is made,
The person of will use feels cool and comfortable, is conducive to sleep, and cooling effect is got well than the mattress on open market.
Currently, with the development of economy, continuous improvement of people's living standards, the requirement to the comfort level of daily necessity
It is higher and higher.Many people like being laid with cushion or mattress, various beds currently on the market when taking one's seat or recumbency is slept
Pad or cushion are mainly using made of common fabric or for made by bamboo chip, straw mat, effect is only capable of improving certain relax
Appropriateness, the effects of without absorbing sweat deodorization, part easily perspiration people using recoil pad be easy it is smelly, breed bacterium, easily heat rash appears and thoroughly
Gas is bad etc., adversely affects to human health；And cushion in the prior art or mattress are not allowed in the hot summer
Easily cooling, use are uncomfortable.Therefore, a kind of fabric good with permeability, being capable of intelligent thermoregulating is needed in the prior art
The daily necessities such as cushion, mattress, chair cushion, sheet are made, so that user improves comfort level in summer use.
Utility model content
The purpose of the utility model is to provide a kind of intelligent thermoregulating composite material, it is suitable for that all kinds of daily necessities are made, it should
Composite material permeability is good, heating is slow, good cooling effect.
The another object of the utility model is to provide a kind of mattress, is made of above-mentioned intelligent thermoregulating composite material, can
So that the mattress when in use being capable of intelligent high temperature.
In order to solve the above technical problems, purpose of the utility model is realized as follows:
A kind of intelligent thermoregulating composite material involved in the utility model, comprising:
Cold fabric layer, including ultra-high molecular weight polyethylene precoat, elastic packed layer and bottom fabric；The bottom
Fabric is connected with polyethylene fabric by connecting line, and the elastic packed layer is between bottom fabric and polyethylene fabric；
Air-permeable layer, including one layer of warp knit sandwich fabric；The bottom surface of warp knit sandwich fabric is mutually glued with bottom fabric.
Ultra high molecular weight polyethylene fiber (English UHMWPE) is called extended chain polyethylene fiber or high-strength high-modulus polyethylene
Fiber is a kind of high-performance fiber, is to utilize the poly- second of gel spinning and super drawing technology by average molecular weight 1,000,000 or more
Fiber made of alkene spinning.It has high intensity, high-modulus, good chemical resistance and weatherability, high-energy absorption, low leads
Electrically, the excellent properties such as X-ray and certain waterproofness be can pass through, thus in military, space flight navigation engineering and high-performance, matter
The fields such as light composite material, sports movement apparatus have broad application prospects.Due to the molecule of ultra high molecular weight polyethylene fiber
Chain does not contain amino, hydroxyl or other active groups, and crystallinity is high, therefore it has for the media such as water, acid, alkali stabilization, gently
Matter and very high energy absorption characteristics.The product manufactured with this fiber will not be due to losing with the contact such as acid, alkali, dirty seawater
Its intensity.The fiber also has excellent weather resistance, and the characteristic of its high-strength and high-modulus is still able to maintain under long-time illumination.
As a further illustration of the above scheme, the surface of the warp knit sandwich fabric is provided with anti-slip layer.It can
So that the composite material will not slide when being placed on other objects.
As a further illustration of the above scheme, the anti-slip layer is silica gel particle；The elastic packed layer is to wash
Synthetic fibre high stretch yarn.POLYESTER HIGH ELASTIC YARN can so that when being compressed by external pressure of cold fabric layer, can restore.
As a further illustration of the above scheme, the connecting line forms hexagon bee on high molecular polythene precoat
Nido pattern.Hexagonal honeycomb enables to reply effect more preferable.
As a further illustration of the above scheme, the side length of the hexagon is 0.8-1.5cm.The selection of the side length can
So that cold fabric layer quickly returns back to original state.
A kind of mattress involved in the utility model, including above-mentioned intelligent thermoregulating composite material.
The beneficial effects of the utility model are: a kind of intelligent thermoregulating composite material involved in the utility model, uses
Cold fabric containing ultra-high molecular weight polyethylene fabric and warp knit sandwich fabric carry out gluing, and in warp knit sandwich fabric
Surface be provided with silica gel particle as anti-slip layer so that the breathable performance of the composite material is good, heating is slow, cooling effect
It is good, so that ultra high molecular weight polyethylene fiber is able to maintain the low of long period to the intelligent thermoregulating composite material in use
Temperature makes human body touch feel ice-cold, and is suitable for that all kinds of daily necessities are made.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of intelligent thermoregulating composite material involved in the utility model；
Fig. 2 is the structural schematic diagram of cold fabric layer.
Label is described as follows in figure: 1- cold fabric layer；11- ultra-high molecular weight polyethylene precoat；The filling of 12- elasticity
Layer；13- bottom fabric；14- connecting line；2- air-permeable layer；3- anti-slip layer；31- silica gel particle.
Specific embodiment
The present invention will be further described in the following with reference to the drawings and specific embodiments.
Embodiment one
It elaborates in conjunction with Fig. 1 and Fig. 2 to the present embodiment.A kind of intelligent thermoregulating composite surface involved in the present embodiment
Material, including cold fabric layer, air-permeable layer.
Cold fabric layer, including ultra-high molecular weight polyethylene precoat, elastic packed layer and bottom fabric.Bottom fabric with
Polyethylene fabric is connected by connecting line, and elastic packed layer is between bottom fabric and polyethylene fabric.In the present embodiment,
Obtained by cold fabric passes through weft knitting as ultra-high molecular weight polyethylene long filament and polyester filament, ultra-high molecular weight polyethylene long filament shape
At ultra-high molecular weight polyethylene fabric, polyester filament forms bottom fabric, and used connecting line is also polyester filament.It is weaving
In the process, elastic packed layer is filled between ultra-high molecular weight polyethylene fabric and bottom fabric, in the present embodiment, elasticity
Filled layer is POLYESTER HIGH ELASTIC YARN beam, and terylene high resiliency tow is in arranged in parallel.The grammes per square metre model of selected cold fabric shell fabric
Enclose is 350 grams every square metre or so.The 30-40% of cold fabric shared by ultra-high molecular weight polyethylene fabric, selected superelevation
The specification of molecular weight polyethylene long filament is 150D144f, 100D120f.
Connecting line also uses polyester filament, and selected polyester filament is 75D36f.And connecting line is in high molecular polythene
Hexagonal honeycomb pattern is formed on precoat.In the present embodiment, select hexagon for regular hexagon, the range of choice of side length
For 0.8-1.5cm.Further, it is selected as 1cm.The honey comb like pattern of the regular hexagon of the side length when in use, is formed by
It is not in sliding phenomenon that hexagonal shaped pattern, which is using being,.
Due to the macromolecular structure of ultra high molecular weight polyethylene fiber itself, high-energy absorption, this fiber is made to have one
Fixed inertia generates memory effect, takes out for a period of time under being placed in the fiber compared with low temperature environment and is put into another higher temperatures ring
When border, the fiber under higher temperatures environment can itself it is lasting keep a period of time low temperature, i.e., the heating under higher temperatures environment compared with
Slowly, compare other materials, and surface temperature is lower.Therefore utilize ultra high molecular weight polyethylene fiber this characteristic, i.e., for
Surface can be ultra-high molecular weight polyethylene fabric by the characteristic that environment temperature has certain inertia to be able to maintain long period low temperature
Fabric meets some products for needing low temperature fabric, and ice-cold fabric made of experiment results proved as cold fabric layer
Ice-cold effect is preferable.
Ultra high molecular weight polyethylene fiber relies on the multi-channel structure of fiber itself, it can be ensured that the fast transfer of moisture,
Also rely on wider surface region, accelerate evaporation.Designated surface region can be quickly diffused to by water droplet, disperse sweat and
Moisture makes fabric gas permeability with higher, and evaporation makes human body more nice and cool.
Used ultra-high molecular weight polyethylene fabric can provide the most comfortable by dual thermal conditioning in any season
Temperature can prevent first temperature change to prevent creeping chill when the temperature of the surroundings is low；And when environment temperature it is higher, can expel
Heat and moisture, are not easy that heat rash appears using human body.
Air-permeable layer is selected as one layer of warp knit sandwich fabric in the present embodiment.Selected warp knit sandwich fabric includes
Have meshed surface and the close bottom surface knitted, centre is connected by long filament.Due to having more closely knit bottom surface, so that table
It is too big that the mesh in face is unlikely to deformation.Warp knit sandwich fabric has good gas permeability and appropriate regulating power.Three-dimensional mesh
Institutional framework makes it be known as the screen cloth that can be breathed.For other opposite plate fabrics, warp knit sandwich fabric gas permeability is more
By force, and by air circulation, surface remains comfortable dry and comfortable.Sandwich fabric it is mesh-structured, have passed through in production engineering
High-temperature shaping.When exposed to external forces, can extend along the direction of power, when pulling force reduction is withdrawn, mesh can be restored to original again
The shape come.Material can keep certain elongation percentage and the deformation that relaxes horizontal, longitudinal.Sandwich fabric is by more
Polymer Synthesizing fiber filament.It is formed using knitting weave warp knit, it is not only secured, is able to bear high-intensitive pulling force and tears
It splits, and smooth comfortable.Warp knit sandwich fabric can adapt to hand washing, machine washing, dry-cleaning, easy to clean clean.Three-layer type is ventilative
Structure, ventilation are easily dried.
Be in intelligent thermoregulating composite material involved in the present embodiment cold fabric layer and air-permeable layer is mutually glued, being will be through
Bottom surface and the bottom fabric for compiling sandwich fabric are mutually glued fixed by the binder of environment-friendly type textile fabric.Why select
Glued fixed form, rather than the mode of quilting mutually fixes cold fabric layer with air-permeable layer, if being because of the side using quilting
Formula, the region between quilting line, in use, it may appear that the phenomenon that sliding, influence the usage experience of user.If keeping away
Exempt from that this occurs, used solution first is that increase the density of quilting, the other is using by the way of gluing by two
Shell fabric is fixed together.If production cost and production efficiency can be greatly increased using the mode for increasing quilting density.It is selected
Warp knit sandwich fabric the grammes per square metre scope be 350-400 grams every square metre.
The surface of warp knit sandwich fabric is provided with anti-slip layer in intelligent thermoregulating composite material in the present embodiment.Setting is anti-
The purpose of slip layer is the seat cushion for having used the fabric, mattress etc. when being placed on carrier, is not in entire seat cushion or bed
The sliding relative to carrier of pad.
Further, anti-slip layer is preferably silica gel particle in the present embodiment.Silica gel particle is easier with other objects
It is in contact, is capable of providing bigger frictional force, so that the intelligent thermoregulating composite material needs bigger external force that could slide.
Embodiment two
A kind of intelligent thermoregulating composite material, the difference with embodiment one involved in the present embodiment be, cold fabric layer
It is as elastic packed layer, polyester fiber fabric using ultra high molecular polyethylene fabric, POLYESTER HIGH ELASTIC YARN as bottom fabric, three
Layer degree of setting gradually is combined into one by polyester filament, forms cold fabric layer.
Cold fabric layer and bottom fabric can be woven fabric, also can be weft-knitted fabric or non-woven fabric.
Embodiment three
The present embodiment is related to a kind of mattress, including intelligent thermoregulating composite material described in embodiment one or embodiment two.It will
Above-mentioned intelligent thermoregulating composite material is by cutting into required size, then bound edge is formed.
Example IV
The present embodiment is related to a kind of intelligent thermoregulating composite material production technology, including compound, dispensing and coiled step.
In this step it is mentioned it is compound refer to cold fabric layer and air-permeable layer are carried out it is glued fixed.Choose embodiment
One or embodiment two mentioned in cold fabric layer, and choose warp knit sandwich fabric as air-permeable layer, by cold fabric layer
Bottom fabric and warp knit sandwich fabric glue on bottom surface bonding, the used adhesive environment-friendly type glue compound for fabric
Stick.It is glued using being carried out under conditions of heating pressurization for the tempering air layer and air-permeable layer of upper glue bond, so that temperature adjustment is empty
Gas-bearing formation is mutually fixed with air-permeable layer, forms intelligent thermoregulating composite material.The temperature of cold fabric layer and air-permeable layer at 210-220 DEG C
Under, carry out under 1 ton of pressure it is glued fixed.Used equipment is double glue groove mesh belt compounding machines, makees gluing using Environment-friendlyglue glue
Agent, and pressed against with high temperature resistant mesh belt, it comes into full contact with composite material with drying cylinder, improves drying effect, the material after making processing is soft
It is soft, water-fastness, fastness is good.
Dispensing refers to using spot gluing equipment by silica gel dispensing to warp knit sandwich web surface, in warp knit sandwich fabric
Surface forms one layer by the formed anti-slip layer of silica gel particle.Spot gluing equipment used in this step drips glue using non-contact type
Pump, the glue point for eliminating conventional method generation draw tail.The spacing of silica gel particle is 1mm, is highly 0.2mm.
Composite material after dispensing is coiled, it can be got ready to be subsequent using the composite material.For example, if subsequent is raw
Obstetric table pad can carry out cutting into required size, and carry out bound edge.
The preferred embodiments of the present invention have been described in detail above.It should be appreciated that the ordinary skill people of this field
Member according to the present utility model can conceive without creative work makes many modifications and variations.Therefore, all this technology necks
Technical staff passes through logic analysis, reasoning or limited reality according to the design of the utility model on the basis of existing technology in domain
Available technical solution is tested, it all should be within the scope of protection determined by the claims.
Claims (6)
1. a kind of intelligent thermoregulating composite material characterized by comprising
Cold fabric layer, including ultra-high molecular weight polyethylene precoat, elastic packed layer and bottom fabric；The bottom fabric
It is connected with polyethylene fabric by connecting line, the elastic packed layer is between bottom fabric and polyethylene fabric；
Air-permeable layer, including one layer of warp knit sandwich fabric；
The bottom surface of warp knit sandwich fabric is mutually glued with bottom fabric.
2. intelligent thermoregulating composite material as described in claim 1, which is characterized in that the surface of the warp knit sandwich fabric
It is provided with anti-slip layer.
3. intelligent thermoregulating composite material as claimed in claim 2, which is characterized in that the anti-slip layer is silica gel particle；Institute
The elastic packed layer stated is POLYESTER HIGH ELASTIC YARN.
4. intelligent thermoregulating composite material as described in claim 1, which is characterized in that the connecting line is in high molecular polythene face
Hexagonal honeycomb pattern is formed on the bed of material.
5. intelligent thermoregulating composite material as claimed in claim 4, which is characterized in that the side length of the hexagon is 0.8-
1.5cm。
6. a kind of mattress, which is characterized in that including intelligent thermoregulating composite material as described in claim 1.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201820873485.9U CN208410949U (en) | 2018-06-06 | 2018-06-06 | A kind of intelligent thermoregulating composite material and mattress |
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| CN201820873485.9U CN208410949U (en) | 2018-06-06 | 2018-06-06 | A kind of intelligent thermoregulating composite material and mattress |
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| CN208410949U true CN208410949U (en) | 2019-01-22 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108527958A (en) * | 2018-06-06 | 2018-09-14 | 李金松 | A kind of intelligent thermoregulating composite material, production technology and mattress |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108527958A (en) * | 2018-06-06 | 2018-09-14 | 李金松 | A kind of intelligent thermoregulating composite material, production technology and mattress |
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