CN208408980U - A kind of high flexibility slide unit - Google Patents

A kind of high flexibility slide unit Download PDF

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Publication number
CN208408980U
CN208408980U CN201820221067.1U CN201820221067U CN208408980U CN 208408980 U CN208408980 U CN 208408980U CN 201820221067 U CN201820221067 U CN 201820221067U CN 208408980 U CN208408980 U CN 208408980U
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China
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plate
mobile
connect
track frame
fixture
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CN201820221067.1U
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Chinese (zh)
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马亮
贾志骏
熊少平
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Wei Intelligent Electromechanical (shanghai) Ltd By Share Ltd
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Wei Intelligent Electromechanical (shanghai) Ltd By Share Ltd
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Priority to CN201820221067.1U priority Critical patent/CN208408980U/en
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Abstract

The utility model discloses a kind of high flexibility slide units, for switching soldering cramping apparatus, including track fixed cell, driving unit, clamp moving unit and fixture load bearing unit;Driving unit is located at the top of track fixed cell, and removably connect with clamp moving unit;Fixture load bearing unit is movably coupled to the top of clamp moving unit, and driving unit can make clamp moving unit mobile at the top of track fixed cell;Soldering cramping apparatus is connected to the top of fixture load bearing unit;Two clamp moving units are located at the both ends at the top of track fixed cell, and two fixture load bearing units are removably connect with two clamp moving units respectively, and driving unit is located between two clamp moving units.The technical program makes the piece uploading of soldering cramping apparatus no longer occupy welding beat, greatly reduces fixture switching time and improves repetitive positioning accuracy, improves the automatization level of fixture switching, while substantially increasing production efficiency.

Description

A kind of high flexibility slide unit
Technical field
The utility model relates to assembling manufacturing field, in particular to a kind of high flexibility slide unit.
Background technique
With the development of science and technology and the progress of society, demand of the people to automobile is increasingly strong, the competition of automobile industry More fierce, in order to meet the market demand, automotive type is increasing, and market periods are gradually shortened.In order to improve automobile production The automatization level of efficiency and production line reduces production cost, expands utilization rate of equipment and installations, while in order to adapt to various work The flexible automation level of skill, production line is particularly important.
Currently, most domestic automobile manufacturing company is when carrying out multi-vehicle-type production, it usually needs various shares one Production line when switching over to the soldering cramping apparatus on production line, generally takes the form of manual switching, and needs to shut down production Line resumes production again after the completion of to be switched.Time-consuming for this switching mode, high labor cost, and switching difficulty is big, is unfavorable for nowadays Increasingly keen competition situation.
Secondly, requiring the beat of production line also higher and higher, current domestic many automobiles with the increase of automobile demand All there is the problems such as robot waiting time is too long, production efficiency is low, super beat in the production line of components manufacturer, so that production The production capacity wretched insufficiency of line is unable to satisfy the increasingly strong demand of automobile market.
Utility model content
To solve the above-mentioned problems, the utility model provides a kind of high flexibility slide unit.The technical program is by utilizing track Fixed cell, driving unit, clamp moving unit and fixture load bearing unit are realized when one of soldering cramping apparatus is in workspace When, the soldering cramping apparatus for being located at the first switch area or the second switch area can be replaced, so that the piece uploading of soldering cramping apparatus no longer accounts for It with welding beat, greatly reduces fixture switching time and improves repetitive positioning accuracy, improve the automation of fixture switching Level, while substantially increasing production efficiency.
One of the utility model high flexibility slide unit, for switching soldering cramping apparatus, including track fixed cell, driving list Member, clamp moving unit and fixture load bearing unit;The driving unit is located at the top of the track fixed cell, and with it is described Clamp moving unit removably connects;The fixture load bearing unit is movably coupled to the top of the clamp moving unit Portion, the driving unit can make the clamp moving unit mobile at the top of the track fixed cell;The soldering cramping apparatus It is connected to the top of the fixture load bearing unit;
Two clamp moving units are located at the both ends at the top of the track fixed cell, and two fixtures are held Carrier unit is removably connect with two clamp moving units respectively, and it is mobile that the driving unit is located at two fixtures Between unit.
In above scheme, the track fixed cell includes track frame, steel plate, guide rail, rack gear, release mechanism and inserts Plate;
The steel plate is laid in the track frame, is set respectively on the inside of the both ends in the width direction of the track frame It is equipped with the guide rail, the extending direction of the guide rail is parallel with the length direction of the track frame, and the rack gear is fixed on institute It states in track frame, the both ends of the rack gear extend along the length direction of the track frame respectively;
The steel plate is parallel to the horizontal plane, and vertical plane is mutually perpendicular to the horizontal plane, the gear teeth of the rack gear with it is described Vertical plane is parallel, and the gear teeth of the rack gear and the horizontal plane form acute angle;
One end on the length direction of the track frame is set as the first switch area, by the length of the track frame The other end on direction is set as the second switch area, and the medium position of the track frame is set as workspace;
The release mechanism includes safety pin and emergency seat, and it is long that two emergency seats are located at the track frame The both ends on direction are spent, two emergency seats are separately fixed on the upper surface of the track frame, and two safety are inserted Pin is removably connect with two emergency seats respectively;
The plate be c-type structure, the plate include upper plate, lower plugboard and both ends respectively with the upper plate and under The connection plate of plate connection;The lower plugboard is inserted into the guide rail;Several described plates are arranged in the track Two sides in the width direction of frame.
In above scheme, the track fixed cell further includes leveling lower margin, drag chain and track position limiting structure, the leveling Lower margin is connected on the lower surface of the track frame, and the drag chain is located at the side of the track frame;
The leveling lower margin includes leveling seat and leveling bolt, and the leveling seat includes leveling bottom plate and leveling side plate, and two A leveling side plate is connected with the two opposite sides of bottom plate that level respectively, and is mutually perpendicular to the leveling bottom plate, The leveling bolt passes through the leveling bottom plate and connect with ground, and the leveling side plate is ladder structure of right angle, the leveling side The right-angle side side of plate is connect with the leveling bottom plate, and the bottom edge of the leveling side plate is connect with the track frame facet, The leveling bottom plate is located at the lower section of the track frame;The leveling lower margin has several, several described leveling lower margins Profile along the track frame lower surface is sequentially arranged;
Two track position limiting structures are located at the both ends on the length direction of the track frame, and two describedly Rail position limiting structure is separately fixed on the upper surface of the track frame, and the track position limiting structure includes the first limit plate, the One limit base, the first securing plate, the second limit base, the second limit plate and the second securing plate;
First limit base and the second limit base are arranged symmetrically and fix using the axis of the track frame as line of symmetry In the axis two sides of the track frame, the bottom of first limit plate is connect with first limit base, second limit The bottom of position plate is connect with second limit base;
Two first securing plates connect with the two sides of first limit plate respectively and hang down with first limit plate Directly, the bottom of first limit plate is connect with first limit base, and two second securing plates are respectively with described second The two sides of limit plate connect and, the bottom of second limit plate and second limit base company vertical with second limit plate It connects.
In above scheme, the driving unit includes driving motor, retarder, gear, electric mechanism, switching mechanism and drive Dynamic bottom plate;
The driving bottom plate is located at the top of the track frame and connect with the upper surface of the upper plate, the driving Motor and retarder are separately fixed at the upper surface of the driving bottom plate, the motor shaft of the driving motor and the retarder Axis connection is inputted, the output shaft of the retarder passes through the driving bottom plate, and is located at the lower section of the driving bottom plate;The tooth Wheel case is fixed to each other on the output shaft of the retarder, and with the output shaft of the retarder, the gear and the rack gear Intermeshing, the driving motor drive the gear to roll on the rack gear by the retarder, keep the driving single Axial movement of the member along the rack gear;
The electric mechanism is fixed on the upper surface of the driving bottom plate, and two electric mechanisms are along the track frame Length direction be arranged symmetrically in the two sides of the retarder;The switching mechanism is fixed on the upper surface of the driving bottom plate, The switching mechanism is removably connect with the clamp moving unit, length of two switching mechanisms along the track frame Degree direction is arranged symmetrically in the two sides of the retarder.
In above scheme, the electric mechanism includes double-rod cylinder, electrical cover, inserts male connector, electrical base and protection knot fastly Structure;
The bottom of the electrical base is fixed on the upper surface of the driving bottom plate, on the length direction electrically covered One end be opening, the other end on the length direction electrically covered is sealing, and the top electrically covered has connection institute The internal upper hopper chute with the external world of electrical cover is stated, the bottom electrically covered has the downslide being connected to inside the electrical cover with the external world Slot, the upper hopper chute and gliding groove are parallel with the length direction electrically covered respectively, one end of the upper hopper chute and the electricity The open communication of gas hood, one end of the gliding groove and the open communication electrically covered, the double-rod cylinder are located at the electricity Inside gas hood;
The top of the electrical base passes through the gliding groove and connect with the bottom of the cylinder body of the double-rod cylinder, the electricity The opening of gas hood is connected to one end of the sealing electrically covered, the double rod gas towards the retarder, the fast slotting male connector The piston rod of cylinder is connect with the inside of described electrical cover sealing one end;
The protection structure includes protective cover, connecting rod, connection stabilizer blade, protection otic placode and connection supporting plate;The connection branch One end of plate is connect with the electric seat, and the connection supporting plate is Z-shaped plate, and the connection supporting plate includes the upper branch being located above The connecting plate that plate, underlying lower carrier plate and both ends are connect with the upper supporting plate and lower carrier plate respectively, the upper supporting plate with Lower carrier plate is mutually perpendicular to, and the upper supporting plate is parallel to each other with horizontal plane;
The upper supporting plate is connect with the electrical base;The side of the protective cover towards the fast slotting male connector is opening, The protective cover is silent backwards to the side of the fast slotting male connector;The connection stabilizer blade is L-shaped structure, and the connection stabilizer blade includes Horizontal leg, vertical stabilizer blade and stabilizer blade otic placode, the stabilizer blade otic placode are located at the side of the horizontal leg and the intersection of vertical stabilizer blade, The bottom of the stabilizer blade otic placode is connect with the horizontal leg, and the side of the stabilizer blade otic placode is connect with the vertical stabilizer blade;
The side of side of the vertical stabilizer blade towards the horizontal leg is connect with the silent side of the protective cover, The horizontal leg is rotatably connect backwards to one end of the vertical stabilizer blade with the lower carrier plate;The protection otic placode is fixed on The bottom of the fast slotting male connector, one end of the connecting rod are rotatably connect with the protection otic placode, the connecting rod it is another One end is rotatably connect with the stabilizer blade otic placode;
The switching mechanism includes single pole cylinder and switching pedestal;The switching pedestal is L-shaped structure, the switching pedestal Horizontal component be fixed on the upper surface of the driving bottom plate, the vertical portion of the switching pedestal and the single pole cylinder Side connection, the piston rod of the single pole cylinder is mutually perpendicular to the driving bottom plate, and the piston rod of the single pole cylinder can be from The lower section of the driving bottom plate is stretched to above the driving bottom plate.
In above scheme, the top of the double-rod cylinder has the cylinder body double rod suction nozzle for being connected to the double-rod cylinder and double Bar exhaust nozzle, the double rod suction nozzle and double rod exhaust nozzle are pierced by from the upper hopper chute respectively;The side of the single pole cylinder has There are the cylinder body single pole suction nozzle and single pole exhaust nozzle for being connected to the single pole cylinder;
The driving unit further includes gas circuit three linked piece, zero-bit pointer and valve island;The gas circuit three linked piece is fixed on described Drive bottom plate upper surface, the gas circuit three linked piece respectively with the double rod suction nozzle, double rod exhaust nozzle, single pole suction nozzle and list Bar exhaust nozzle connection, for controlling the double-rod cylinder and single pole cylinder;The valve island and the male connector of inserting fastly are towards the electricity The side of gas hood connects, and the zero-bit pointer is connected to the side that the driving bottom plate covers track frame upper surface side On.
In above scheme, the clamp moving unit includes mobile station, bindiny mechanism, locking mechanism and mobile mechanism;Two A clamp moving unit is located at first switch area and the second switch area;
The mobile station is located at the top of the track frame, the bindiny mechanism be connected to the mobile station described Upwardly toward on one end side of the driving unit, two locking mechanisms are connected to the movement for track lengths of frame side For platform on the both ends side on track frame width direction, the mobile mechanism is fixed on the inside of the mobile station;
The mobile station includes mobile framework and movable plate, and the movable plate is covered on the upper surface of the mobile framework And connect with the mobile framework, the upper surface of the upper plate and the following table face contact of the mobile framework and with the movement Frame connection, the movable plate have the supported hole and pilot hole for being connected to the movable plate upper and lower surfaces;
The bindiny mechanism includes attachment base and connection otic placode, and the attachment base is fixed on the mobile framework described in On the side of driving unit, the connection otic placode is connect with the attachment base, and the piston rod of the horizontal bar cylinder is inserted into the company In the pin hole of ear connecting plate, it connect the driving unit with the mobile station;
The locking mechanism includes locking seat, Double-ear connector, lock shaft and handle, and the locking seat is fixed on the shifting On the side on track frame width direction, the Double-ear connector is connected in the locking seat dynamic frame, described One end of lock shaft is rotatably connect by shaft with the Double-ear connector, the other end of the lock shaft and the handle Connection, the handle are connected on the side of the lock shaft side, and the lock shaft has connection lock shaft two sides side The lock hole in face, the axis of the handle and the axis of the lock shaft are mutually perpendicular to, the axis of the lock hole and the lock Dead axle is mutually perpendicular to, and the axis of the lock hole and the axis of the handle are parallel to each other;
The mobile mechanism includes support wheel, directive wheel, support guide pedestal;The support guide pedestal is L-shaped structure, The support guide pedestal includes mobile and horizontal plate interconnected and mobile vertical plate, and the mobile and horizontal plate and horizontal plane are flat Row, the mobile vertical plate and horizontal plane;The support wheel and the mobile vertical plate are backwards to the side of mobile and horizontal plate Connection, the directive wheel are connect with the side of the mobile and horizontal plate towards mobile vertical plate, the axis of the support wheel and institute The axis for stating directive wheel is mutually perpendicular to;The top of the support wheel passes through the supported hole, and is located at the top of the movable plate; The directive wheel passes through the pilot hole, and is located at the top of the movable plate.
In above scheme, the clamp moving unit further includes buffer gear, locking insert and safety plug-board;
The buffer gear includes buffer, limited block, buffering bottom plate and buffing pad;The buffering bottom plate is fixed on described Movable plate is towards the upper surface of described driving unit one end, and the buffing pad is L-shaped structure, and the buffing pad includes being connected with each other Buffered water plate it is gentle rush vertical plate, the bottom of the buffered water plate is connect with the top of the buffering bottom plate, described to delay Bath plate is located at the buffering vertical plate backwards to the side of the driving unit, and it is vertical that the buffer is fixed on the buffering On plate, the formed punch of the buffer is located at the buffering vertical plate towards the side of the buffered water plate, and the limited block is solid The buffering vertical plate is scheduled on towards on the side of the buffered water plate;
The locking insert is connect with the mobile framework backwards to one end side of the driving unit, the locking insert It is parallel to the horizontal plane, the locking insert has the locking through slot for being connected to the locking insert upper and lower surfaces;
The safety plug-board is connect with the mobile framework backwards to the lower surface of one end of the driving unit, the safety Plate has safe jack, and one end of the safety pin passes through the safe jack and is inserted into the emergency seat, makes described Mobile station is fixed to each other with the track frame.
In above scheme, the fixture load bearing unit includes plummer, clamping block, locking bolt, locks reinforcing bolt, is resistance to Abrasive stick, lockplate, knob plunger and fastly insert female;
The soldering cramping apparatus is connected to the upper surface of plummer, and the plummer is located at the top of the mobile station, described Clamping block is connected to the plummer on the side of the driving unit side, and one end of the locking bolt passes through described Clamping block and the locking through slot, and it is located at the lower section of the locking insert, the locking is reinforced bolt and is inserted positioned at the locking The lower section of plate is simultaneously connect with the locking bolt;
The female slotting fastly is fixed on the plummer towards on the side of the driving unit side, and fast inserts with described Male connector matching;
Two locking mechanisms are fixed on the side of mobile framework two sides on track frame width direction On, the lockplate is fixed on the plummer on the side on track frame width direction, and the lockplate is located at The plummer is towards one end of the driving unit;Two lockplates are separately fixed at the plummer in the track On side on frame width direction, two locking mechanisms are corresponded to each other with two lockplates respectively;The locking Plate has the lock slots for being connected to the lockplate both side surface, and the outward opening of the lock slots is located at the bottom side of the lockplate Bian Shang;
The lock shaft is rotated around the Double-ear connector, is stuck in the lock shaft in the lock slots, the rotation Button plunger passes through the side of the lockplate and is inserted into the lock hole, and the handle and knob plunger cooperate and clamp institute Lockplate is stated, is fixed on the plummer in the mobile station;
The upper surface of the wear rib is connected to the bottom of the plummer, and the extending direction of the wear rib is with described The length direction of rail framework is consistent, contacts at the top of the lower surface of the wear rib and the support wheel, the side of the wear rib Side is contacted with the side of the directive wheel, and the plummer is enable to move in the mobile station;Several described moving machines Structure arranged in a manner of matrix in the mobile station, several described wear ribs are in the bottom of the plummer successively parallel cloth It sets.
A kind of switching soldering cramping apparatus method of high flexibility slide unit, utilizes a kind of above-mentioned high flexibility slide unit, which is characterized in that Including monotype fixture switching flow, dimorphism fixture switching flow and polytypic fixture switching flow;
Monotype fixture switching flow, comprising the following steps:
S1. two mobile stations are individually positioned in the first switch area and the second switch area, two mobile stations respectively with track The upper plate connection at both ends, move two mobile stations can along the length direction of the track frame respectively on the length direction of frame It is dynamic;Two safety pins of the first switch area and the second switch area will be located at, is each passed through safe jack and is inserted into two safety In seat, two mobile stations is made to be fixed to each other respectively with the track frame;
S2. two soldering cramping apparatus are connected on the upper surface of two plummers, and soldering cramping apparatus is inserted female with fast Connection;Two plummers are slided in two mobile stations respectively, until two plummers with respectively with the limit in mobile station Block contact, wherein the wear rib of plummer bottom is contacted with support wheel, and directive wheel is contacted with the side of plummer, for holding Microscope carrier is oriented to, and plummer slides on the upper surface of the mobile station along the length direction of track frame from outside;
S3. operating handle rotates lock shaft around the Double-ear connector, and then the lock shaft is made to be stuck in lock slots It is interior, then knob plunger is passed through into the side of the lockplate and is inserted into the lock hole, the plummer is fixed on by realization In the mobile station;
S4. the welding fixture for being located at the first switch area is set as fixture, the weld clip of the second switch area will be located at Tool is set as spare grips, starts the driving motor in driving unit, and driving motor drives retarder to rotate gear, gear band Dynamic driving unit is mobile towards the first switch area;
S5. the double-rod cylinder in driving unit towards the first switch area side is operated, the piston rod of the double-rod cylinder is made It stretches out, and then it is fast on the plummer of the first switch area to be located at the electrical cover on the outside of the double-rod cylinder together with fast slotting male connector direction It is mobile to insert female, and connect the male connector slotting fastly with the female slotting fastly, realizes fixture and valve island and pneumatic triple piece Between connection, and then realize to the energization of fixture and ventilation work, while can also pass through the valve island and pneumatic three Part controls the fixture;Wherein, during towards slotting female is mobile fastly, slotting male connector will drive and protects slotting male connector fastly fastly Earflap plate is mobile, and protection otic placode will make connecting rod generate downward deflection, and then form downward thrust to connection stabilizer blade, connects Stabilizer blade surrounds connection supporting plate because of the downward thrust by connecting rod and rotates down, and then deflects down protective cover, so that Slotting male connector is in communication with the outside fastly;
S6. the single pole cylinder in driving unit towards fixture side is operated, the piston rod of the single pole cylinder is stretched out And it is inserted into the pin hole for the connection otic placode of clamp moving unit for being located at the first switch area, makes driving unit and is located at the first switching The clamp moving unit in area is connected with each other, wherein the pin hole of connection otic placode is high-precision positioning hole;Meanwhile it extracting and being located at first The safety pin of switch area move the mobile station positioned at the first switch area can on track frame;
S7. the driving motor in driving unit is operated again, and driving motor drives retarder to rotate gear, and gear drives Driving unit and the clamp moving unit for carrying fixture are mobile towards workspace;
If S8. fixture breaks down or damage, operation of drive motor make driving unit drive carry fixture Clamp moving unit it is mobile towards the first switch area, operate the double-rod cylinder in driving unit towards the first switch area side Piston rod is shunk, and then makes the electrical cover on the outside of the double-rod cylinder together with the fast plummer inserted male connector and be located at the first switch area backwards On it is fast to insert female mobile, and be detached from the male connector slotting fastly and the female slotting fastly, realize between fixture and valve island It is detached from;Wherein, for slotting male connector during backwards to slotting female is mobile fastly, slotting male connector will drive protection otic placode mobile fastly, protection fastly Otic placode will make connecting rod generate upward deflection, and then form upward pulling force to connection stabilizer blade, connect stabilizer blade because being connected The upward pulling force of bar and be rotated up around connection supporting plate, and then upward deflect protective cover, so that slotting male connector and extraneous fastly Barrier inserts male connector to avoid external dust or physical damage fastly;
S9. the single pole cylinder in driving unit towards spare grips side is operated, the piston rod of the single pole cylinder is shunk And it is detached from the connection otic placode for being located at the clamp moving unit of the first switch area, make driving unit and the fixture for being located at the first switch area Mobile unit is mutually disengaged;Meanwhile the safety pin for being located at the first switch area being placed through to the safe jack of the first switch area, And be inserted into the emergency seat of the first switch area, make mutually solid positioned at the mobile station of the first switch area and the track frame It is fixed;
S10. operation of drive motor makes driving unit be moved to the movement of the second switch area, operates in driving unit towards second The double-rod cylinder of switch area side stretches out the piston rod of the double-rod cylinder, and then makes the electrical cover on the outside of the double-rod cylinder Insert male connector together with fast towards fast on the plummer for being located at the second switch area to insert female mobile, and make it is described insert fastly male connector with it is described Slotting female connection fastly, realizes the connection between spare grips and valve island and pneumatic triple piece, and then realize and lead to spare grips Electricity and ventilation work, while also the spare grips can be controlled by the valve island and pneumatic triple piece;
S11. the single pole cylinder in driving unit towards spare grips side is operated, the piston rod of the single pole cylinder is stretched out And it is inserted into the pin hole for the connection otic placode of clamp moving unit for being located at the second switch area, makes driving unit and is located at the second switching The clamp moving unit in area is connected with each other;Meanwhile the safety pin for being located at the second switch area is extracted, make positioned at the second switch area Mobile station can move on track frame;
S12. the driving motor in driving unit is operated again, and driving motor drives retarder to rotate gear, gear band Dynamic driving unit and the clamp moving unit for carrying spare grips are mobile towards workspace;
Dimorphism fixture switching flow, comprising the following steps:
D1. two mobile stations are individually positioned in the first switch area and the second switch area, two mobile stations respectively with track The upper plate connection at both ends, move two mobile stations can along the length direction of the track frame respectively on the length direction of frame It is dynamic;Two safety pins of the first switch area and the second switch area will be located at, is each passed through safe jack and is inserted into two safety In seat, two mobile stations is made to be fixed to each other respectively with the track frame;
D2. two soldering cramping apparatus are connected on the upper surface of two plummers, and soldering cramping apparatus is inserted female with fast Connection;Two plummers are slided in two mobile stations respectively, until two plummers with respectively with the limit in mobile station Block contact, wherein the wear rib of plummer bottom is contacted with support wheel, and directive wheel is contacted with the side of plummer, for holding Microscope carrier is oriented to, and plummer slides on the upper surface of the mobile station along the length direction of track frame from outside;
D3. operating handle rotates lock shaft around the Double-ear connector, and then the lock shaft is made to be stuck in lock slots It is interior, then knob plunger is passed through into the side of the lockplate and is inserted into the lock hole, the plummer is fixed on by realization In the mobile station;
D4. the welding fixture for being located at the first switch area is set as the first fixture, the weld clip of the second switch area will be located at Tool is set as the second fixture, starts the driving motor in driving unit, and driving motor drives retarder to rotate gear, gear band Dynamic driving unit is mobile towards the first switch area;
D5. the double-rod cylinder in driving unit towards the first switch area side is operated, the piston rod of the double-rod cylinder is made It stretches out, and then it is fast on the plummer of the first switch area to be located at the electrical cover on the outside of the double-rod cylinder together with fast slotting male connector direction It is mobile to insert female, and connect the male connector slotting fastly with the female slotting fastly, realizes the first fixture and valve island and pneumatic triple piece Between connection, and then realize to the energization of the first fixture and ventilation work, while can also pass through the valve island and pneumatic three Part controls first fixture;Wherein, during towards slotting female is mobile fastly, slotting male connector will drive and protects slotting male connector fastly fastly Earflap plate is mobile, and protection otic placode will make connecting rod generate downward deflection, and then form downward thrust to connection stabilizer blade, connects Stabilizer blade surrounds connection supporting plate because of the downward thrust by connecting rod and rotates down, and then deflects down protective cover, so that Slotting male connector is in communication with the outside fastly;
D6. the single pole cylinder in driving unit towards the first fixture side is operated, the piston rod of the single pole cylinder is stretched out And it is inserted into the pin hole for the connection otic placode of clamp moving unit for being located at the first switch area, makes driving unit and is located at the first switching The clamp moving unit in area is connected with each other, wherein the pin hole of connection otic placode is high-precision positioning hole;Meanwhile it extracting and being located at first The safety pin of switch area move the mobile station positioned at the first switch area can on track frame;
D7. the driving motor in driving unit is operated again, and driving motor drives retarder to rotate gear, and gear drives Driving unit and the clamp moving unit for carrying the first fixture are mobile towards workspace;
If D8. the first fixture breaks down or damage, operation of drive motor make driving unit drive carry the first fixture Clamp moving unit it is mobile towards the first switch area, operate the double-rod cylinder in driving unit towards the first switch area side Piston rod is shunk, and then makes the electrical cover on the outside of the double-rod cylinder together with the fast plummer inserted male connector and be located at the first switch area backwards On it is fast to insert female mobile, and be detached from the male connector slotting fastly and the female slotting fastly, realize between the first fixture and valve island It is detached from;Wherein, for slotting male connector during backwards to slotting female is mobile fastly, slotting male connector will drive protection otic placode mobile fastly, protection fastly Otic placode will make connecting rod generate upward deflection, and then form upward pulling force to connection stabilizer blade, connect stabilizer blade because being connected The upward pulling force of bar and be rotated up around connection supporting plate, and then upward deflect protective cover, so that slotting male connector and extraneous fastly Barrier inserts male connector to avoid external dust or physical damage fastly;
D9. the single pole cylinder in driving unit towards the second fixture side is operated, the piston rod of the single pole cylinder is shunk And it is detached from the connection otic placode for being located at the clamp moving unit of the first switch area, make driving unit and the fixture for being located at the first switch area Mobile unit is mutually disengaged;Meanwhile the safety pin for being located at the first switch area being placed through to the safe jack of the first switch area, And be inserted into the emergency seat of the first switch area, make mutually solid positioned at the mobile station of the first switch area and the track frame It is fixed;
D10. operation of drive motor makes driving unit be moved to the movement of the second switch area, operates in driving unit towards second The double-rod cylinder of switch area side stretches out the piston rod of the double-rod cylinder, and then makes the electrical cover on the outside of the double-rod cylinder Insert male connector together with fast towards fast on the plummer for being located at the second switch area to insert female mobile, and make it is described insert fastly male connector with it is described Slotting female connection fastly, realizes the connection between the second fixture and valve island and pneumatic triple piece, and then realize and lead to the second fixture Electricity and ventilation work, while second fixture can be also controlled by the valve island and pneumatic triple piece;
D11. the single pole cylinder in driving unit towards the second fixture side is operated, the piston rod of the single pole cylinder is stretched out And it is inserted into the pin hole for the connection otic placode of clamp moving unit for being located at the second switch area, makes driving unit and is located at the second switching The clamp moving unit in area is connected with each other;Meanwhile the safety pin for being located at the second switch area is extracted, make positioned at the second switch area Mobile station can move on track frame;
D12. the driving motor in driving unit is operated again, and driving motor drives retarder to rotate gear, gear band Dynamic driving unit and the clamp moving unit for carrying the second fixture are mobile towards workspace;
Polytypic fixture switching flow, comprising the following steps:
T1. two mobile stations are individually positioned in the first switch area and the second switch area, two mobile stations respectively with track The upper plate connection at both ends, move two mobile stations can along the length direction of the track frame respectively on the length direction of frame It is dynamic;Two safety pins of the first switch area and the second switch area will be located at, is each passed through safe jack and is inserted into two safety In seat, two mobile stations is made to be fixed to each other respectively with the track frame;
T2. soldering cramping apparatus includes the first fixture, the second fixture and third fixture;First fixture and the second fixture are connected respectively It connects on the upper surface of plummer and the plummer positioned at the second switch area for being located at the first switch area, and inserts female fastly for two It is connect respectively with the first fixture and the second fixture;Two plummers are slided in two mobile stations respectively, are carried until two Platform with contacted respectively with the limited block in mobile station, wherein the wear rib of plummer bottom is contacted with support wheel, directive wheel with hold The side of microscope carrier contacts, and for being oriented to plummer, plummer slides into institute from outside along the length direction of track frame It states on the upper surface of mobile station;
T3. operating handle rotates lock shaft around the Double-ear connector, and then the lock shaft is made to be stuck in lock slots It is interior, then knob plunger is passed through into the side of the lockplate and is inserted into the lock hole, the plummer is fixed on by realization In the mobile station;
T4. start the driving motor in driving unit, driving motor drives retarder to rotate gear, and gear drives driving Unit is mobile towards the first switch area;
T5. the double-rod cylinder in driving unit towards the first switch area side is operated, the piston rod of the double-rod cylinder is made It stretches out, and then it is fast on the plummer of the first switch area to be located at the electrical cover on the outside of the double-rod cylinder together with fast slotting male connector direction It is mobile to insert female, and connect the male connector slotting fastly with the female slotting fastly, realizes the first fixture and valve island and pneumatic triple piece Between connection, and then realize to the energization of the first fixture and ventilation work, while can also pass through the valve island and pneumatic three Part controls first fixture;Wherein, during towards slotting female is mobile fastly, slotting male connector will drive and protects slotting male connector fastly fastly Earflap plate is mobile, and protection otic placode will make connecting rod generate downward deflection, and then form downward thrust to connection stabilizer blade, connects Stabilizer blade surrounds connection supporting plate because of the downward thrust by connecting rod and rotates down, and then deflects down protective cover, so that Slotting male connector is in communication with the outside fastly;
T6. the single pole cylinder in driving unit towards the first fixture side is operated, the piston rod of the single pole cylinder is stretched out And it is inserted into the pin hole for the connection otic placode of clamp moving unit for being located at the first switch area, makes driving unit and is located at the first switching The clamp moving unit in area is connected with each other, wherein the pin hole of connection otic placode is high-precision positioning hole;Meanwhile it extracting and being located at first The safety pin of switch area move the mobile station positioned at the first switch area can on track frame;
T7. the driving motor in driving unit is operated again, and driving motor drives retarder to rotate gear, and gear drives Driving unit and the clamp moving unit for carrying the first fixture are mobile towards workspace;
If T8. the first fixture breaks down or damage, operation of drive motor make driving unit drive carry the first fixture Clamp moving unit it is mobile towards the first switch area, operate the double-rod cylinder in driving unit towards the first switch area side Piston rod is shunk, and then makes the electrical cover on the outside of the double-rod cylinder together with the fast plummer inserted male connector and be located at the first switch area backwards On it is fast to insert female mobile, and be detached from the male connector slotting fastly and the female slotting fastly, realize between the first fixture and valve island It is detached from;Wherein, for slotting male connector during backwards to slotting female is mobile fastly, slotting male connector will drive protection otic placode mobile fastly, protection fastly Otic placode will make connecting rod generate upward deflection, and then form upward pulling force to connection stabilizer blade, connect stabilizer blade because being connected The upward pulling force of bar and be rotated up around connection supporting plate, and then upward deflect protective cover, so that slotting male connector and extraneous fastly Barrier inserts male connector to avoid external dust or physical damage fastly;
T9. the single pole cylinder in driving unit towards the second fixture side is operated, the piston rod of the single pole cylinder is shunk And it is detached from the connection otic placode for being located at the clamp moving unit of the first switch area, make driving unit and the fixture for being located at the first switch area Mobile unit is mutually disengaged;Meanwhile the safety pin for being located at the first switch area being placed through to the safe jack of the first switch area, And be inserted into the emergency seat of the first switch area, make mutually solid positioned at the mobile station of the first switch area and the track frame It is fixed;
T10. operation of drive motor makes driving unit be moved to the movement of the second switch area, operates in driving unit towards second The double-rod cylinder of switch area side stretches out the piston rod of the double-rod cylinder, and then makes the electrical cover on the outside of the double-rod cylinder Insert male connector together with fast towards fast on the plummer for being located at the second switch area to insert female mobile, and make it is described insert fastly male connector with it is described Slotting female connection fastly, realizes the connection between the second fixture and valve island and pneumatic triple piece, and then realize and lead to the second fixture Electricity and ventilation work, while second fixture can be also controlled by the valve island and pneumatic triple piece;
T11. the single pole cylinder in driving unit towards the second fixture side is operated, the piston rod of the single pole cylinder is stretched out And it is inserted into the pin hole for the connection otic placode of clamp moving unit for being located at the second switch area, makes driving unit and is located at the second switching The clamp moving unit in area is connected with each other;Meanwhile the safety pin for being located at the second switch area is extracted, make positioned at the second switch area Mobile station can move on track frame;
T12. the driving motor in driving unit is operated again, and driving motor drives retarder to rotate gear, gear band Dynamic driving unit and the clamp moving unit for carrying the second fixture are mobile towards workspace;
T13. prepare a fixture load bearing unit again, third fixture be connected on the plummer of the fixture load bearing unit, Third fixture is connect with fast female of inserting;
T14. knob plunger is dismantled, and operating handle rotates lock shaft around the Double-ear connector, makes the locking Axis is detached from lock slots, so that the plummer for being connected with the first fixture is detached from the mobile station for being located at the first switch area;
T15. the fixture load bearing unit for being connected with the first fixture is skidded off into the mobile station positioned at the first switch area, then will connection There is the plummer of the fixture load bearing unit of third fixture, slides into the mobile station for being located at the first switch area, until being connected with third The plummer of fixture is contacted with the limited block in the mobile station for being located at the first switch area;
T16. operating handle rotates the lock shaft positioned at the first switch area around the Double-ear connector, and then makes described Lock shaft is stuck in the lock slots for the fixture load bearing unit for being connected with third fixture, then knob plunger is passed through and is connected with third folder The side of the lockplate of the fixture load bearing unit of tool is simultaneously inserted into the lock hole, and the plummer of third fixture will be connected with It is fixed in the mobile station;
T17. operation of drive motor makes driving unit that the clamp moving unit for carrying the second fixture be driven to cut towards second Area's movement is changed, operates in driving unit and is shunk towards the piston rod of the double-rod cylinder of the second switch area side, and then make the double rod Electrical cover on the outside of cylinder makes institute together with the fast fast slotting female movement inserting male connector and being located on the plummer of the second switch area backwards It states slotting male connector fastly and the female slotting fastly is detached from, realize the disengaging between the second fixture and valve island;
T18. start the driving motor in driving unit, driving motor drives retarder to rotate gear, and gear, which drives, to be driven Moving cell is mobile towards the first switch area;The double-rod cylinder in driving unit towards the first switch area side is operated, is made described double The piston rod of bar cylinder stretches out, and then makes the electrical cover on the outside of the double-rod cylinder together with fast male connector of inserting towards positioned at the first switch area Plummer on it is fast to insert female mobile, and connect the male connector slotting fastly with the female slotting fastly, realization third fixture and valve Connection between island and pneumatic triple piece, and then realize energization and ventilation work to third fixture, while can also be by described Valve island and pneumatic triple piece control the third fixture;The single pole cylinder in driving unit towards third fixture side is operated, It stretches out the piston rod of the single pole cylinder and is inserted into the pin hole of connection otic placode of the clamp moving unit positioned at the first switch area, It is connected with each other driving unit with the clamp moving unit for being located at the first switch area, meanwhile, extract the peace for being located at the first switch area Full bolt move the mobile station positioned at the first switch area can on track frame;The driving electricity in driving unit is operated again Machine, driving motor drive retarder to rotate gear, and gear drives driving unit and carries the mobile list of fixture of third fixture Member is mobile towards workspace.
Advantages and beneficial effects of the utility model lie in that the utility model provides a kind of high flexibility slide unit, realizes and work as One of soldering cramping apparatus can replace the soldering cramping apparatus for being located at the first switch area or the second switch area at workspace, So that the piece uploading of soldering cramping apparatus no longer occupies welding beat, greatly reduces fixture switching time and improve resetting essence Degree, improves the automatization level of fixture switching, while substantially increasing production efficiency.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only It is some embodiments of the utility model, for those of ordinary skill in the art, before not making the creative labor property It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is a kind of structural perspective of high flexibility slide unit of the utility model;
Fig. 2 is the schematic enlarged-scale view of part A in Fig. 1;
Fig. 3 is the schematic enlarged-scale view of part B in Fig. 1;
Fig. 4 is the schematic enlarged-scale view of C portion in Fig. 1;
Fig. 5 is the structural schematic diagram of track fixed cell in a kind of high flexibility slide unit of the utility model;
Fig. 6 is the structural schematic diagram of driving unit in a kind of high flexibility slide unit of the utility model;
Fig. 7 is the side structure schematic view of driving unit in a kind of high flexibility slide unit of the utility model;
Fig. 8 is the structural schematic diagram of clamp moving unit in a kind of high flexibility slide unit of the utility model;
Fig. 9 is the schematic enlarged-scale view of the part D in Fig. 8;
Figure 10 is that the structure of clamp moving unit in a kind of high flexibility slide unit of the utility model removes the structure after movable plate Schematic diagram.
In figure: 1, track fixed cell 2, driving unit 3, clamp moving unit
4, fixture load bearing unit 11, track frame 12, steel plate
13, guide rail 14, rack gear 15, release mechanism
16, plate 17, leveling lower margin 18, drag chain 19, track position limiting structure
111, the first switch area 112, the second switch area 113, workspace
151, safety pin 152, emergency seat 161, upper plate 162, lower plugboard
163, plate 171, leveling seat 172, leveling bolt are connected
1711, bottom plate 1712, leveling side plate 191, the first limit plate are leveled
192, the first limit base 193, the first securing plate 194, the second limit plate
195, the second limit base 196, the second securing plate
21, driving motor 22, retarder 23, gear 24, electric mechanism
25, switching mechanism 26, driving bottom plate 27, gas circuit three linked piece 28, zero-bit pointer
29, valve island 241, double-rod cylinder 242, electrically cover 243, fastly slotting male connector
244, electrical base 245, protection structure 2411, double rod suction nozzle
2412, double rod exhaust nozzle 2451, protective cover 2452, connecting rod
2453, stabilizer blade 2454, protection otic placode 2455, connection supporting plate are connected
24531, horizontal leg 24532, vertical stabilizer blade 24533, stabilizer blade otic placode
24551, upper supporting plate 24552, lower carrier plate 24553, connecting plate
251, single pole cylinder 252, switching pedestal 2511, single pole suction nozzle
2512, single pole exhaust nozzle
31, mobile station 32, bindiny mechanism 33, locking mechanism 34, mobile mechanism
35, buffer gear 36, locking insert 37, safety plug-board
311, mobile framework 312, movable plate 313, supported hole
314, pilot hole 321, attachment base 322, connection otic placode
331, locking seat 332, Double-ear connector 333, lock shaft
334, handle 335, lock hole 341, support wheel 342, directive wheel
343, support guide pedestal 3431, mobile vertical plate 3432, mobile and horizontal plate
351, buffer 352, limited block 353, buffering bottom plate 354, buffing pad
3511, formed punch 3541, buffered water plate 3542, buffering vertical plate
361, through slot 371, safe jack are locked
41, plummer 42, clamping block 43, locking bolt
44, bolt 45, lockplate 46, knob plunger are reinforced in locking
47, female 48, lock slots are inserted fastly
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below Example is only used for clearly illustrating the technical solution of the utility model, and cannot be used as a limitation the protection model of limitation the utility model It encloses.
As shown in Fig. 1-Figure 10, the utility model is a kind of high flexibility slide unit, (is not shown in figure for switching soldering cramping apparatus Out), including track fixed cell 1, driving unit 2, clamp moving unit 3 and fixture load bearing unit 4;Driving unit 2 is located at ground The top of rail fixed cell 1, and removably connect with clamp moving unit 3;Fixture load bearing unit 4 is movably coupled to press from both sides Has the top of mobile unit 3, driving unit 2 can make clamp moving unit 3 mobile at the top of track fixed cell 1;Be welded folder Tool is connected to the top of fixture load bearing unit 4;
Two clamp moving units 3 are located at the both ends at 1 top of track fixed cell, and two fixture load bearing units 4 divide It is not connect removably with two clamp moving units 3, driving unit 2 is located between two clamp moving units 3.
Specifically, track fixed cell 1 includes track frame 11, steel plate 12, guide rail 13, rack gear 14,15 and of release mechanism Plate 16;
Steel plate 12 is laid in track frame 11, is respectively arranged with and is led on the inside of the both ends in the width direction of track frame 11 The extending direction of rail 13, guide rail 13 is parallel with the length direction of track frame 11, and rack gear 14 is fixed in track frame 11, rack gear 14 both ends extend along the length direction of track frame 11 respectively;
Steel plate 12 is parallel to the horizontal plane, and vertical plane is mutually perpendicular to horizontal plane, and the gear teeth of rack gear 14 are parallel with vertical plane, tooth The gear teeth and horizontal plane of item 14 form acute angle;
One end on the length direction of track frame 11 is set as the first switch area 111, by the length of track frame 11 The other end on direction is set as the second switch area 112, and the medium position of track frame 11 is set as workspace 113;
Release mechanism 15 includes safety pin 151 and emergency seat 152, and two emergency seats 152 are located at track frame 11 Both ends on length direction, two emergency seats 152 are separately fixed on the upper surface of track frame 11, two safety pins 151 It is removably connect with two emergency seats 152 respectively;
Plate 16 be c-type structure, plate 16 include upper plate 161, lower plugboard 162 and both ends respectively with upper plate 161 and The connection plate 163 that lower plugboard 162 connects;Lower plugboard 162 is inserted into guide rail 13;Several plates 16 are arranged in track frame Two sides in the width direction of frame 11.
Preferably, track fixed cell 1 further includes leveling lower margin 17, drag chain 18 and track position limiting structure 19, levels lower margin 17 are connected on the lower surface of track frame 11, and drag chain 18 is located at the side of track frame 11;Wherein, connect with gas circuit three linked piece 27 The tracheae connect is located in drag chain 18, to avoid driving unit 2 when driving clamp moving unit 3, tracheae is caused to damage;
Leveling lower margin 17 includes leveling seat 171 and leveling bolt 172, and leveling seat 171 includes leveling bottom plate 1711 and leveling Side plate 1712, two leveling side plates 1712 connects with leveling bottom plate 1711 opposite two sides respectively, and with level bottom plate 1711 are mutually perpendicular to, and leveling bolt 172 passes through leveling bottom plate 1711 and connect with ground, and leveling side plate 1712 is right-angled trapezium knot Structure, the right-angle side side for leveling side plate 1712 are connect with leveling bottom plate 1711, level bottom edge and the track frame 11 of side plate 1712 Side connection, leveling bottom plate 1711 is located at the lower section of track frame 11;Leveling lower margin 17 has several, several leveling ground Profile of the foot 17 along 11 lower surface of track frame is sequentially arranged;
Two track position limiting structures 19 are located at the both ends on the length direction of track frame 11, two track limit knots Structure 19 is separately fixed on the upper surface of track frame 11, and track position limiting structure 19 includes the first limit plate 191, the first limit base 192, the first securing plate 193, the second limit base 195, the second limit plate 194 and the second securing plate 196;
First limit base 192 and the second limit base 195 are arranged symmetrically and fix using the axis of track frame 11 as line of symmetry In the axis two sides of track frame 11, the bottom of the first limit plate 191 is connect with the first limit base 192, the second limit plate 194 Bottom is connect with the second limit base 195;
Two the first securing plates 193 are connect with the two sides of the first limit plate 191 and vertical with the first limit plate 191 respectively, The bottom of first limit plate 191 is connect with the first limit base 192, two the second securing plates 196 respectively with the second limit plate 194 Two sides connection is simultaneously vertical with the second limit plate 194, and the bottom of the second limit plate 194 is connect with the second limit base 195.
Specifically, driving unit 2 includes driving motor 21, retarder 22, gear 23, electric mechanism 24, switching mechanism 25 With driving bottom plate 26;
Driving bottom plate 26 is located at the top of track frame 11 and connect with the upper surface of upper plate 161,21 He of driving motor Retarder 22 is separately fixed at the upper surface of driving bottom plate 26, and the motor shaft of driving motor 21 and the input shaft of retarder 22 connect It connects, the output shaft of retarder 22 passes through driving bottom plate 26, and is located at the lower section of driving bottom plate 26;23 sets of gear in retarder 22 It on output shaft, and is fixed to each other with the output shaft of retarder 22, gear 23 and rack gear 14 are intermeshed, and driving motor 21 is by subtracting Fast device 22 drives gear 23 to roll on rack gear 14, makes driving unit 2 along the axial movement of rack gear 14;
Electric mechanism 24 is fixed on the upper surface of driving bottom plate 26, and two electric mechanisms 24 are along the length side of track frame 11 To the two sides for being arranged symmetrically in retarder 22;Switching mechanism 25 is fixed on the upper surface of driving bottom plate 26, switching mechanism 25 and folder Have mobile unit 3 removably to connect, two switching mechanisms 25 are arranged symmetrically in retarder along the length direction of track frame 11 22 two sides.
Further, electric mechanism 24 includes double-rod cylinder 241, electrically cover 242, fastly slotting male connector 243, electrical base 244 With protection structure 245;
The bottom of electrical base 244 is fixed on the upper surface of driving bottom plate 26, one on the length direction of electrical cover 242 End is opening, and the other end on the length direction of electrical cover 242 is sealing, and the top of electrical cover 242 has the electrical cover 242 of connection Internal and extraneous upper hopper chute, the bottom of electrical cover 242 have electrical 242 inside of cover of connection and extraneous gliding groove, upper hopper chute Parallel with the length direction of electrical cover 242 respectively with gliding groove, the open communication of one end of upper hopper chute and electrical cover 242 glides The open communication of one end of slot and electrical cover 242, double-rod cylinder 241 are located inside electrical cover 242;
The top of electrical base 244 passes through gliding groove and connect with the bottom of the cylinder body of double-rod cylinder 241, electrical cover 242 For opening towards retarder 22, fast slotting male connector 243 is connected to one end of the sealing of electrical cover 242, the piston rod of double-rod cylinder 241 with The inside connection of electrical 242 sealing one end of cover;
Protecting structure 245 includes protective cover 2451, connecting rod 2452, connection stabilizer blade 2453, protection otic placode 2454 and connection Supporting plate 2455;One end of connection supporting plate 2455 is connect with electric seat, and connection supporting plate 2455 is Z-shaped plate, and connection supporting plate 2455 includes Upper supporting plate 24551, underlying lower carrier plate 24552 and the both ends being located above respectively with upper supporting plate 24551 and lower carrier plate The connecting plate 24553 of 24552 connections, upper supporting plate 24551 are mutually perpendicular to lower carrier plate 24552, upper supporting plate 24551 and horizontal plane phase It is mutually parallel;
Upper supporting plate 24551 is connect with electrical base 244;Protective cover 2451 is opening towards the fast side for inserting male connector 243, is protected Shield 2451 is silent backwards to the side of fast slotting male connector 243;Connection stabilizer blade 2453 is L-shaped structure, and connection stabilizer blade 2453 includes water Flat stabilizer blade 24531, vertical stabilizer blade 24532 and stabilizer blade otic placode 24533, stabilizer blade otic placode 24533 are located at horizontal leg 24531 and vertical The side that stabilizer blade 24532 intersects, the bottom of stabilizer blade otic placode 24533 are connect with horizontal leg 24531, the side of stabilizer blade otic placode 24533 Face is connect with vertical stabilizer blade 24532;
Vertical stabilizer blade 24532 connects towards the side of the side of horizontal leg 24531 and the silent side of protective cover 2451 It connects, horizontal leg 24531 is rotatably connect backwards to one end of vertical stabilizer blade 24532 with lower carrier plate 24552;Protect otic placode 2454 It is fixed on the bottom of fast slotting male connector 243, one end of connecting rod 2452 is rotatably connect with protection otic placode 2454, connecting rod 2452 The other end rotatably connect with stabilizer blade otic placode 24533;
Switching mechanism 25 includes single pole cylinder 251 and switching pedestal 252;Switching pedestal 252 is L-shaped structure, switches pedestal 252 horizontal component is fixed on the upper surface of driving bottom plate 26, switches the vertical portion and single pole cylinder 251 of pedestal 252 Side connection, piston rod and the driving bottom plate 26 of single pole cylinder 251 are mutually perpendicular to, and the piston rod of single pole cylinder 251 can be from driving The top of bottom plate 26 stretches to the lower section of driving bottom plate 26.
Preferably, the top of double-rod cylinder 241 has the cylinder body double rod suction nozzle 2411 and double rod of connection double-rod cylinder 241 Exhaust nozzle 2412, double rod suction nozzle 2411 and double rod exhaust nozzle 2412 are pierced by from upper hopper chute respectively;The side of single pole cylinder 251 has There are the cylinder body single pole suction nozzle 2511 and single pole exhaust nozzle 2512 of connection single pole cylinder 251;
Driving unit 2 further includes gas circuit three linked piece 27, zero-bit pointer 28 and valve island 29;Gas circuit three linked piece 27 is fixed on driving The upper surface of bottom plate 26, gas circuit three linked piece 27 respectively with double rod suction nozzle 2411, double rod exhaust nozzle 2412, single pole suction nozzle 2511 It is connected with single pole exhaust nozzle 2512, for controlling double-rod cylinder 241 and single pole cylinder 251;Valve island 29 and fastly slotting 243 direction of male connector The side connection of electrical cover 242, zero-bit pointer 28 are connected to the side that driving bottom plate 26 covers 11 upper surface side of track frame On.
Preferably, gas circuit three linked piece 27 is connect with tracheae, is exported for receiving pressed gas, and by pressed gas to double rod Suction nozzle 2411 and single pole suction nozzle 2511, meanwhile, double rod exhaust nozzle 2412 and single pole exhaust nozzle 2512 also return pressed gas Reach gas circuit three linked piece 27.
Specifically, clamp moving unit 3 includes mobile station 31, bindiny mechanism 32, locking mechanism 33 and mobile mechanism 34;Two A clamp moving unit 3 is located at the first switch area 111 and the second switch area 112;
Mobile station 31 is located at the top of track frame 11, and bindiny mechanism 32 is connected to the long in track frame 11 of mobile station 31 Upwardly toward on one end side of driving unit 2, it is wide in track frame 11 that two locking mechanisms 33 are connected to mobile station 31 for degree side It spends on the both ends side on direction, mobile mechanism 34 is fixed on the inside of mobile station 31;
Mobile station 31 includes mobile framework 311 and movable plate 312, and movable plate 312 is covered on the upper surface of mobile framework 311 It above and with mobile framework 311 connect, the upper surface of upper plate 161 and the following table face contact of mobile framework 311 and and mobile framework 311 connections, movable plate 312 have the supported hole 313 and pilot hole 314 of connection 312 upper and lower surfaces of movable plate;
Bindiny mechanism 32 includes attachment base 321 and connection otic placode 322, and attachment base 321 is fixed on mobile framework 311 towards drive On the side of moving cell 2, connection otic placode 322 is connect with attachment base 321, the piston rod insertion connection otic placode 322 of horizontal bar cylinder In through-hole, it connect driving unit 2 with mobile station 31;
Locking mechanism 33 includes locking seat 331, Double-ear connector 332, lock shaft 333 and handle 334, and locking seat 331 is solid Mobile framework 311 is scheduled on the side in 11 width direction of track frame, Double-ear connector 332 is connected in locking seat 331, One end of lock shaft 333 is rotatably connect by shaft with Double-ear connector 332, the other end and handle 334 of lock shaft 333 Connection, handle 334 are connected on the side of 333 side of lock shaft, and lock shaft 333 has connection 333 two sides side of lock shaft Lock hole 335, the axis of handle 334 and the axis of lock shaft 333 are mutually perpendicular to, axis and 333 phase of lock shaft of lock hole 335 Mutually vertical, the axis of the axis and handle 334 of lock hole 335 is parallel to each other;
Mobile mechanism 34 includes support wheel 341, directive wheel 342, support guide pedestal 343;Support guide pedestal 343 is L Shape structure, support guide pedestal 343 include mobile and horizontal plate 3432 interconnected and mobile vertical plate 3431, mobile and horizontal plate 3432 are parallel to the horizontal plane, mobile vertical plate 3431 and horizontal plane;Support wheel 341 and mobile vertical plate 3431 are backwards to mobile The side of level board 3432 connects, and directive wheel 342 is connect with the side of mobile and horizontal plate 3432 towards mobile vertical plate 3431, props up The axis of the axis and directive wheel 342 of support wheel 341 is mutually perpendicular to;The top of support wheel 341 passes through supported hole 313, and is located at and moves The top of movable plate 312;Directive wheel 342 passes through pilot hole 314, and is located at the top of movable plate 312.
Specifically, clamp moving unit 3 further includes buffer gear 35, locking insert 3616 and safety plug-board 3716;
Buffer gear 35 includes buffer 351, limited block 352, buffering bottom plate 353 and buffing pad 354;Buffer bottom plate 353 It is fixed on upper surface of the movable plate 312 towards 2 one end of driving unit, buffing pad 354 is L-shaped structure, and buffing pad 354 includes mutual The buffered water plate 3541 and buffering vertical plate 3542 of connection, the bottom of buffered water plate 3541 and the top of buffering bottom plate 353 Connection, buffered water plate 3541 are located at buffering vertical plate 3542 backwards to the side of driving unit 2, and buffer 351 is fixed on buffering On vertical plate 3542, the formed punch 3511 of buffer 351 is located at buffering vertical plate 3542 towards the side of buffered water plate 3541, limit Position block 352 is fixed on buffering vertical plate 3542 towards on the side of buffered water plate 3541;
Locking insert 3616 is connect with mobile framework 311 backwards to one end side of driving unit 2, locking insert 3616 and water Plane is parallel, and locking insert 3616 has the locking through slot 361 of connection 3616 upper and lower surfaces of locking insert;
Safety plug-board 3716 is connect with mobile framework 311 backwards to the lower surface of one end of driving unit 2, safety plug-board 3716 With safe jack 371, one end of safety pin 151 passes through safe jack 371 and is inserted into emergency seat 152, makes mobile station 31 It is fixed to each other with track frame 11.
Specifically, fixture load bearing unit 4 include plummer 41, clamping block 42, locking bolt 43, locking reinforce bolt 44, Wear rib (not shown), lockplate 45, knob plunger 46 and fast slotting female 47;
Soldering cramping apparatus is connected to the upper surface of plummer 41, and plummer 41 is located at the top of mobile station 31, and clamping block 42 connects It connects on the side in plummer 41 backwards to 2 side of driving unit, one end of locking bolt 43 passes through clamping block 42 and locking through slot 361, and it is located at the lower section of locking insert 3616, lower section and and the locking bolt that bolt 44 is located at locking insert 3616 are reinforced in locking 43 connections;
Slotting female 47 is fixed on plummer 41 towards on the side of 2 side of driving unit fastly, and with fast slotting male connector 243 Match;
Two locking mechanisms 33 are fixed on mobile framework 311 in 11 width direction of track frame on the side of two sides, lock Fixed board 45 is fixed on plummer 41 on the side in 11 width direction of track frame, and lockplate 45 is located at plummer 41 towards drive One end of moving cell 2;Two lockplates 45 are separately fixed at plummer 41 on the side in 11 width direction of track frame, and two A locking mechanism 33 is corresponded to each other with two lockplates 45 respectively;Lockplate 45 has the locking of connection 45 both side surface of lockplate The outward opening of slot 48, lock slots 48 is located in the bottom side of lockplate 45;
Lock shaft 333 is rotated around Double-ear connector 332, is stuck in lock shaft 333 in lock slots 48, knob plunger 46 is worn It crosses the side of lockplate 45 and is inserted into lock hole 335, handle 334 and knob plunger 46 cooperate and clamp lockplate 45, make Plummer 41 is fixed in mobile station 31;
The upper surface of wear rib is connected to the bottom of plummer 41, the extending direction of wear rib and the length side of track framework To consistent, the lower surface of wear rib is contacted with the top of support wheel 341, and the side of wear rib is contacted with the side of directive wheel 342, Plummer 41 is set to move in mobile station 31;Several mobile mechanisms 34 arrange in a manner of matrix in mobile station 31, Several wear ribs are successively arranged in parallel in the bottom of plummer 41.
A kind of switching soldering cramping apparatus method of high flexibility slide unit, using a kind of above-mentioned high flexibility slide unit,
Including monotype fixture switching flow, dimorphism fixture switching flow and polytypic fixture switching flow;
Monotype fixture switching flow, comprising the following steps:
S1. two mobile stations 31 are individually positioned in the first switch area 111 and the second switch area 112, two mobile stations 31 It is connect respectively with the upper plate 161 at both ends on the length direction of track frame 11, makes two mobile stations 31 can be respectively along track frame The length direction of frame 11 is mobile;Two safety pins 151 of the first switch area 111 and the second switch area 112 will be located at, worn respectively It crosses safe jack 371 to be inserted into two emergency seats 152, two mobile stations 31 is made to be fixed to each other respectively with track frame 11;
S2. two soldering cramping apparatus are connected on the upper surface of two plummers 41, and by soldering cramping apparatus and slotting female fastly First 47 connection;Two plummers 41 are slided in two mobile stations 31 respectively, until two plummers 41 with respectively with movement Limited block 352 on platform 31 contacts, wherein the wear rib of 41 bottom of plummer is contacted with support wheel 341, directive wheel 342 with hold The side of microscope carrier 41 contacts, for being oriented to plummer 41, plummer 41 along track frame 11 length direction from outside It slides on the upper surface of mobile station 31;
S3. operating handle 334 rotates lock shaft 333 around Double-ear connector 332, and then lock shaft 333 is made to be stuck in lock Determine in slot 48, then knob plunger 46 is passed through into the side of lockplate 45 and is inserted into lock hole 335, realizes plummer 41 is fixed In mobile station 31;
S4. the welding fixture for being located at the first switch area 111 is set as fixture (not shown), second will be located at The welding fixture of switch area 112 is set as spare grips (not shown), starts the driving motor 21 in driving unit 2, drives Dynamic motor 21 drives retarder 22 to rotate gear 23, and gear 23 drives driving unit 2 mobile towards the first switch area 111;
S5. the double-rod cylinder 241 in driving unit 2 towards 111 side of the first switch area is operated, double-rod cylinder 241 is made Piston rod stretches out, and then makes the electrical cover 242 in 241 outside of double-rod cylinder together with fast male connector 243 of inserting towards positioned at the first switching It is mobile that fast on the plummer 41 in area 111 inserts female 47, and makes to insert male connector 243 fastly and connect with fast slotting female 47, realization filing appliance Connection between the island Ju Yufa 29 and pneumatic triple piece 27, and then realize energization and ventilation work to fixture, simultaneously also The fixture can be controlled by the valve island 29 and pneumatic triple piece 27;Wherein, slotting male connector 243 is inserting mother towards fast fastly During first 47 is mobile, slotting male connector 243 will drive protection otic placode 2454 mobile fastly, and protection otic placode 2454 will make connecting rod 2452 Downward deflection is generated, and then downward thrust is formed to connection stabilizer blade 2453, connects stabilizer blade 2453 because by connecting rod 2452 Downward thrust and rotated down around connection supporting plate 2455, and then deflect down protective cover 2451, so that inserting male connector fastly 243 are in communication with the outside;
S6. the single pole cylinder 251 in driving unit 2 towards fixture side is operated, the piston of the single pole cylinder 251 is made Bar is stretched out and is inserted into the through-hole of the connection otic placode 322 of the clamp moving unit 3 positioned at the first switch area 111, and driving unit 2 is made It is connected with each other with the clamp moving unit 3 for being located at the first switch area 111, wherein the pin hole of connection otic placode 322 is high accuracy positioning Hole;Meanwhile the safety pin 151 for being located at the first switch area 111 is extracted, make the mobile station 31 positioned at the first switch area 111 can be It is moved on track frame 11;
S7. the driving motor 21 in driving unit 2 is operated again, and driving motor 21 drives retarder 22 to make 23 turns of gear Dynamic, the drive driving unit 2 of gear 23 and the clamp moving unit 3 for carrying fixture are mobile towards workspace 113;
If S8. fixture breaks down or damage, operation of drive motor 21 make the drive of driving unit 2 carry filing appliance The clamp moving unit 3 of tool is mobile towards the first switch area 111, operates in driving unit 2 towards 111 side of the first switch area The piston rod of double-rod cylinder 241 is shunk, and then the electrical cover 242 in 241 outside of double-rod cylinder is made to insert male connector 243 backwards together with fast Fast slotting female 47 on the plummer 41 of the first switch area 111 is mobile, and makes to insert male connector 243 fastly and insert female 47 fastly to take off From realizing the disengaging between fixture and valve island 29;Wherein, slotting male connector 243 is inserting the mobile process of female 47 backwards to fast fastly In, slotting male connector 243 will drive protection otic placode 2454 mobile fastly, and it is upward inclined that protection otic placode 2454 generates connecting rod 2452 Turn, and then upward pulling force is formed to connection stabilizer blade 2453, connects stabilizer blade 2453 because of the upward pulling force by connecting rod 2452 And be rotated up around connection supporting plate 2455, and then upward deflect protective cover 2451, so that slotting male connector 243 is hindered with extraneous fastly Every inserting male connector 243 fastly to avoid external dust or physical damage;
S9. the single pole cylinder 251 in driving unit 2 towards spare grips side is operated, the piston of the single pole cylinder 251 is made Bar retracts and disengage from the connection otic placode 322 of the clamp moving unit 3 positioned at the first switch area 111, makes driving unit 2 and is located at the The clamp moving unit 3 of one switch area 111 is mutually disengaged;Meanwhile the safety pin 151 for being located at the first switch area 111 being passed through Safe jack 371 positioned at the first switch area 111, and be inserted into the emergency seat 152 of the first switch area 111, make to be located at The mobile station 31 of first switch area 111 is fixed to each other with track frame 11;
S10. operation of drive motor 21 makes driving unit 2 be moved to the movement of the second switch area 112, operates in driving unit 2 Towards the double-rod cylinder 241 of 112 side of the second switch area, stretch out the piston rod of double-rod cylinder 241, and then make the double-rod cylinder Electrical cover 242 on the outside of 241 is together with fast male connector 243 of inserting towards the fast slotting female on the plummer 41 for being located at the second switch area 112 47 is mobile, and makes to insert male connector 243 fastly and connect with fast slotting female 47, between realization spare grips and valve island 29 and pneumatic triple piece 27 Connection, and then realize to the energizations of spare grips and ventilation work, while can also pass through the valve island 29 and pneumatic triple piece 27 control the fixture;
S11. the single pole cylinder 251 in driving unit 2 towards spare grips side is operated, the work of the single pole cylinder 251 is made Stopper rod is stretched out and is inserted into the through-hole of the connection otic placode 322 of the clamp moving unit 3 positioned at the second switch area 112, keeps driving single Member 2 is connected with each other with the clamp moving unit 3 for being located at the second switch area 112;Meanwhile extracting the peace for being located at the second switch area 112 Full bolt 151 move the mobile station 31 positioned at the second switch area 112 can on track frame 11;
S12. the driving motor 21 in driving unit 2 is operated again, and driving motor 21 drives retarder 22 to make 23 turns of gear Dynamic, the drive driving unit 2 of gear 23 and the clamp moving unit 3 for carrying spare grips are mobile towards workspace 113;
Dimorphism fixture switching flow, comprising the following steps:
D1. two mobile stations 31 are individually positioned in the first switch area 111 and the second switch area 112, two mobile stations 31 It is connect respectively with the upper plate 161 at both ends on the length direction of track frame 11, makes two mobile stations 31 can be respectively along track frame The length direction of frame 11 is mobile;Two safety pins 151 of the first switch area 111 and the second switch area 112 will be located at, worn respectively It crosses safe jack 371 to be inserted into two emergency seats 152, two mobile stations 31 is made to be fixed to each other respectively with track frame 11;
D2. two soldering cramping apparatus are connected on the upper surface of two plummers 41, and by soldering cramping apparatus and slotting female fastly First 47 connection;Two plummers 41 are slided in two mobile stations 31 respectively, until two plummers 41 with respectively with movement Limited block 352 on platform 31 contacts, wherein the wear rib of 41 bottom of plummer is contacted with support wheel 341, directive wheel 342 with hold The side of microscope carrier 41 contacts, for being oriented to plummer 41, plummer 41 along track frame 11 length direction from outside It slides on the upper surface of mobile station 31;
D3. operating handle 334 rotates lock shaft 333 around Double-ear connector 332, and then lock shaft 333 is made to be stuck in lock Determine in slot 48, then knob plunger 46 is passed through into the side of lockplate 45 and is inserted into lock hole 335, realizes plummer 41 is fixed In mobile station 31;
D4. the welding fixture for being located at the first switch area 111 is set as the first fixture (not shown), second will be located at The welding fixture of switch area 112 is set as the second fixture (not shown), starts the driving motor 21 in driving unit 2, drives Dynamic motor 21 drives retarder 22 to rotate gear 23, and gear 23 drives driving unit 2 mobile towards the first switch area 111;
D5. the double-rod cylinder 241 in driving unit 2 towards 111 side of the first switch area is operated, double-rod cylinder 241 is made Piston rod stretches out, and then makes the electrical cover 242 in 241 outside of double-rod cylinder together with fast male connector 243 of inserting towards positioned at the first switching It is mobile that fast on the plummer 41 in area 111 inserts female 47, and makes to insert male connector 243 fastly and connect with fast slotting female 47, and realization first is pressed from both sides Connection between the island Ju Yufa 29 and pneumatic triple piece 27, and then realize energization and ventilation work to the first fixture, simultaneously also First fixture can be controlled by the valve island 29 and pneumatic triple piece 27;Wherein, slotting male connector 243 is inserting mother towards fast fastly During first 47 is mobile, slotting male connector 243 will drive protection otic placode 2454 mobile fastly, and protection otic placode 2454 will make connecting rod 2452 Downward deflection is generated, and then downward thrust is formed to connection stabilizer blade 2453, connects stabilizer blade 2453 because by connecting rod 2452 Downward thrust and rotated down around connection supporting plate 2455, and then deflect down protective cover 2451, so that inserting male connector fastly 243 are in communication with the outside;
D6. the single pole cylinder 251 in driving unit 2 towards the first fixture side is operated, the piston of the single pole cylinder 251 is made Bar is stretched out and is inserted into the through-hole of the connection otic placode 322 of the clamp moving unit 3 positioned at the first switch area 111, and driving unit 2 is made It is connected with each other with the clamp moving unit 3 for being located at the first switch area 111, wherein the pin hole of connection otic placode 322 is high accuracy positioning Hole;Meanwhile the safety pin 151 for being located at the first switch area 111 is extracted, make the mobile station 31 positioned at the first switch area 111 can be It is moved on track frame 11;
D7. the driving motor 21 in driving unit 2 is operated again, and driving motor 21 drives retarder 22 to make 23 turns of gear Dynamic, the drive driving unit 2 of gear 23 and the clamp moving unit 3 for carrying the first fixture are mobile towards workspace 113;
If D8. the first fixture breaks down or damage, operation of drive motor 21 make the drive of driving unit 2 carry the first folder The clamp moving unit 3 of tool is mobile towards the first switch area 111, operates in driving unit 2 towards 111 side of the first switch area The piston rod of double-rod cylinder 241 is shunk, and then the electrical cover 242 in 241 outside of double-rod cylinder is made to insert male connector 243 backwards together with fast Fast slotting female 47 on the plummer 41 of the first switch area 111 is mobile, and makes to insert male connector 243 fastly and insert female 47 fastly to take off From realizing the disengaging between the first fixture and valve island 29;Wherein, slotting male connector 243 is inserting the mobile process of female 47 backwards to fast fastly In, slotting male connector 243 will drive protection otic placode 2454 mobile fastly, and it is upward inclined that protection otic placode 2454 generates connecting rod 2452 Turn, and then upward pulling force is formed to connection stabilizer blade 2453, connects stabilizer blade 2453 because of the upward pulling force by connecting rod 2452 And be rotated up around connection supporting plate 2455, and then upward deflect protective cover 2451, so that slotting male connector 243 is hindered with extraneous fastly Every inserting male connector 243 fastly to avoid external dust or physical damage;
D9. the single pole cylinder 251 in driving unit 2 towards the second fixture side is operated, the piston of the single pole cylinder 251 is made Bar retracts and disengage from the connection otic placode 322 of the clamp moving unit 3 positioned at the first switch area 111, makes driving unit 2 and is located at the The clamp moving unit 3 of one switch area 111 is mutually disengaged;Meanwhile the safety pin 151 for being located at the first switch area 111 being passed through Safe jack 371 positioned at the first switch area 111, and be inserted into the emergency seat 152 of the first switch area 111, make to be located at The mobile station 31 of first switch area 111 is fixed to each other with track frame 11;
D10. operation of drive motor 21 makes driving unit 2 be moved to the movement of the second switch area 112, operates in driving unit 2 Towards the double-rod cylinder 241 of 112 side of the second switch area, stretch out the piston rod of double-rod cylinder 241, and then make the double-rod cylinder Electrical cover 242 on the outside of 241 is together with fast male connector 243 of inserting towards the fast slotting female on the plummer 41 for being located at the second switch area 112 47 is mobile, and makes to insert male connector 243 fastly and connect with fast slotting female 47, between the second fixture of realization and valve island 29 and pneumatic triple piece 27 Connection, and then realize to the energization of the second fixture and ventilation work, while can also pass through the valve island 29 and pneumatic triple piece 27 control second fixture;
D11. the single pole cylinder 251 in driving unit 2 towards the second fixture side is operated, the work of the single pole cylinder 251 is made Stopper rod is stretched out and is inserted into the through-hole of the connection otic placode 322 of the clamp moving unit 3 positioned at the second switch area 112, keeps driving single Member 2 is connected with each other with the clamp moving unit 3 for being located at the second switch area 112;Meanwhile extracting the peace for being located at the second switch area 112 Full bolt 151 move the mobile station 31 positioned at the second switch area 112 can on track frame 11;
D12. the driving motor 21 in driving unit 2 is operated again, and driving motor 21 drives retarder 22 to make 23 turns of gear Dynamic, the drive driving unit 2 of gear 23 and the clamp moving unit 3 for carrying the second fixture are mobile towards workspace 113;
Polytypic fixture switching flow, comprising the following steps:
T1. two mobile stations 31 are individually positioned in the first switch area 111 and the second switch area 112, two mobile stations 31 It is connect respectively with the upper plate 161 at both ends on the length direction of track frame 11, makes two mobile stations 31 can be respectively along track frame The length direction of frame 11 is mobile;Two safety pins 151 of the first switch area 111 and the second switch area 112 will be located at, worn respectively It crosses safe jack 371 to be inserted into two emergency seats 152, two mobile stations 31 is made to be fixed to each other respectively with track frame 11;
T2. soldering cramping apparatus includes the first fixture, the second fixture and third fixture (not shown);By the first fixture and Two fixtures are connected to the upper of the plummer 41 positioned at the first switch area 111 and the plummer 41 positioned at the second switch area 112 On surface, and female 47 is inserted fastly by two and is connect respectively with the first fixture and the second fixture;By two plummers 41 respectively two Slided in a mobile station 31, until two plummers 41 with contacted respectively with the limited block 352 in mobile station 31, wherein carrying The wear rib of 41 bottom of platform is contacted with support wheel 341, and directive wheel 342 is contacted with the side of plummer 41, for plummer 41 It is oriented to, plummer 41 slides on the upper surface of mobile station 31 along the length direction of track frame 11 from outside;
T3. operating handle 334 rotates lock shaft 333 around Double-ear connector 332, and then lock shaft 333 is made to be stuck in lock Determine in slot 48, then knob plunger 46 is passed through into the side of lockplate 45 and is inserted into lock hole 335, realizes plummer 41 is fixed In mobile station 31;
T4. start the driving motor 21 in driving unit 2, driving motor 21 drives retarder 22 to rotate gear 23, tooth Wheel 23 drives driving unit 2 mobile towards the first switch area 111;
T5. the double-rod cylinder 241 in driving unit 2 towards 111 side of the first switch area is operated, double-rod cylinder 241 is made Piston rod stretches out, and then makes the electrical cover 242 in 241 outside of double-rod cylinder together with fast male connector 243 of inserting towards positioned at the first switching It is mobile that fast on the plummer 41 in area 111 inserts female 47, and makes to insert male connector 243 fastly and connect with fast slotting female 47, and realization first is pressed from both sides Connection between the island Ju Yufa 29 and pneumatic triple piece 27, and then realize energization and ventilation work to the first fixture, simultaneously also First fixture can be controlled by the valve island 29 and pneumatic triple piece 27;Wherein, slotting male connector 243 is inserting mother towards fast fastly During first 47 is mobile, slotting male connector 243 will drive protection otic placode 2454 mobile fastly, and protection otic placode 2454 will make connecting rod 2452 Downward deflection is generated, and then downward thrust is formed to connection stabilizer blade 2453, connects stabilizer blade 2453 because by connecting rod 2452 Downward thrust and rotated down around connection supporting plate 2455, and then deflect down protective cover 2451, so that inserting male connector fastly 243 are in communication with the outside;
T6. the single pole cylinder 251 in driving unit 2 towards the first fixture side is operated, the piston of the single pole cylinder 251 is made Bar is stretched out and is inserted into the through-hole of the connection otic placode 322 of the clamp moving unit 3 positioned at the first switch area 111, and driving unit 2 is made It is connected with each other with the clamp moving unit 3 for being located at the first switch area 111, wherein the pin hole of connection otic placode 322 is high accuracy positioning Hole;Meanwhile the safety pin 151 for being located at the first switch area 111 is extracted, make the mobile station 31 positioned at the first switch area 111 can be It is moved on track frame 11;
T7. the driving motor 21 in driving unit 2 is operated again, and driving motor 21 drives retarder 22 to make 23 turns of gear Dynamic, the drive driving unit 2 of gear 23 and the clamp moving unit 3 for carrying the first fixture are mobile towards workspace 113;
If T8. the first fixture breaks down or damage, operation of drive motor 21 make the drive of driving unit 2 carry the first folder The clamp moving unit 3 of tool is mobile towards the first switch area 111, operates in driving unit 2 towards 111 side of the first switch area The piston rod of double-rod cylinder 241 is shunk, and then the electrical cover 242 in 241 outside of double-rod cylinder is made to insert male connector 243 backwards together with fast Fast slotting female 47 on the plummer 41 of the first switch area 111 is mobile, and makes to insert male connector 243 fastly and insert female 47 fastly to take off From realizing the disengaging between the first fixture and valve island 29;Wherein, slotting male connector 243 is inserting the mobile process of female 47 backwards to fast fastly In, slotting male connector 243 will drive protection otic placode 2454 mobile fastly, and it is upward inclined that protection otic placode 2454 generates connecting rod 2452 Turn, and then upward pulling force is formed to connection stabilizer blade 2453, connects stabilizer blade 2453 because of the upward pulling force by connecting rod 2452 And be rotated up around connection supporting plate 2455, and then upward deflect protective cover 2451, so that slotting male connector 243 is hindered with extraneous fastly Every inserting male connector 243 fastly to avoid external dust or physical damage;
T9. the single pole cylinder 251 in driving unit 2 towards the second fixture side is operated, the piston of the single pole cylinder 251 is made Bar retracts and disengage from the connection otic placode 322 of the clamp moving unit 3 positioned at the first switch area 111, makes driving unit 2 and is located at the The clamp moving unit 3 of one switch area 111 is mutually disengaged;Meanwhile the safety pin 151 for being located at the first switch area 111 being passed through Safe jack 371 positioned at the first switch area 111, and be inserted into the emergency seat 152 of the first switch area 111, make to be located at The mobile station 31 of first switch area 111 is fixed to each other with track frame 11;
T10. operation of drive motor 21 makes driving unit 2 be moved to the movement of the second switch area 112, operates in driving unit 2 Towards the double-rod cylinder 241 of 112 side of the second switch area, stretch out the piston rod of double-rod cylinder 241, and then make the double-rod cylinder Electrical cover 242 on the outside of 241 is together with fast male connector 243 of inserting towards the fast slotting female on the plummer 41 for being located at the second switch area 112 47 is mobile, and makes to insert male connector 243 fastly and connect with fast slotting female 47, between the second fixture of realization and valve island 29 and pneumatic triple piece 27 Connection, and then realize to the energization of the second fixture and ventilation work, while can also pass through the valve island 29 and pneumatic triple piece 27 control second fixture;
T11. the single pole cylinder 251 in driving unit 2 towards the second fixture side is operated, the work of the single pole cylinder 251 is made Stopper rod is stretched out and is inserted into the through-hole of the connection otic placode 322 of the clamp moving unit 3 positioned at the second switch area 112, keeps driving single Member 2 is connected with each other with the clamp moving unit 3 for being located at the second switch area 112;Meanwhile extracting the peace for being located at the second switch area 112 Full bolt 151 move the mobile station 31 positioned at the second switch area 112 can on track frame 11;
T12. the driving motor 21 in driving unit 2 is operated again, and driving motor 21 drives retarder 22 to make 23 turns of gear Dynamic, the drive driving unit 2 of gear 23 and the clamp moving unit 3 for carrying the second fixture are mobile towards workspace 113;
T13. prepare a fixture load bearing unit 4 again, third fixture is connected to the plummer 41 of the fixture load bearing unit 4 On, third fixture is connect with fast female 47 of inserting;
T14. knob plunger 46 is dismantled, and operating handle 334 rotates lock shaft 333 around Double-ear connector 332, makes to lock Dead axle 333 is detached from lock slots 48, so that being connected with the plummer 41 of the first fixture and the mobile station 31 for being located at the first switch area 111 It is detached from;
T15. the fixture load bearing unit 4 for being connected with the first fixture is skidded off into the mobile station 31 positioned at the first switch area 111, then It will be connected with the plummer 41 of the fixture load bearing unit 4 of third fixture, slid into the mobile station 31 for being located at the first switch area 111, Plummer 41 until being connected with third fixture is contacted with the limited block 352 in the mobile station 31 for being located at the first switch area 111;
T16. operating handle 334 rotates the lock shaft 333 positioned at the first switch area 111 around Double-ear connector 332, into And it is stuck in lock shaft 333 in the lock slots 48 for being connected with the fixture load bearing unit 4 of third fixture, then knob plunger 46 is passed through It is connected with the side of the lockplate 45 of the fixture load bearing unit 4 of third fixture and is inserted into lock hole 335, third folder will be connected with The plummer 41 of tool is fixed in mobile station 31;
T17. operation of drive motor 21 drives driving unit 2 to carry the clamp moving unit 3 of the second fixture towards the Two switch areas 112 are mobile, operate in driving unit 2 and receive towards the piston rod of the double-rod cylinder 241 of 112 side of the second switch area Contracting, and then make the electrical cover 242 on the outside of the double-rod cylinder 241 together with fast male connector 243 of inserting backwards to holding positioned at the second switch area 112 Fast slotting female 47 on microscope carrier 41 is mobile, and makes to insert male connector 243 and the fastly slotting disengaging of female 47 fastly, realizes the second fixture and valve island 29 Between disengaging;
T18. start the driving motor 21 in driving unit 2, driving motor 21 drives retarder 22 to rotate gear 23, tooth Wheel 23 drives driving unit 2 mobile towards the first switch area 111;It operates in driving unit 2 towards 111 side of the first switch area Double-rod cylinder 241 stretches out the piston rod of double-rod cylinder 241, so make 241 outside of the double-rod cylinder it is electrical cover 242 together with Fast slotting male connector 243 is mobile towards the fast slotting female 47 on the plummer 41 for being located at the first switch area 111, and makes to insert male connector 243 fastly It is connect with fast female 47 of inserting, realizes the connection between third fixture and valve island 29 and pneumatic triple piece 27, and then realize to third The energization and ventilation work of fixture, while the third fixture can be also controlled by the valve island 29 and pneumatic triple piece 27; The single pole cylinder 251 in driving unit 2 towards third fixture side is operated, the piston rod of the single pole cylinder 251 is stretched out and inserts In the through-hole for entering to be located at the connection otic placode 322 of the clamp moving unit 3 of the first switch area 111, makes driving unit 2 and be located at first The clamp moving unit 3 of switch area 111 is connected with each other, meanwhile, the safety pin 151 for being located at the first switch area 111 is extracted, position is made Mobile station 31 in the first switch area 111 can move on track frame 11;The driving motor in driving unit 2 is operated again 21, driving motor 21 drives retarder 22 to rotate gear 23, and gear 23 drives driving unit 2 and carries the folder of third fixture It is mobile towards workspace 113 to have mobile unit 3.
Preferably, in polytypic fixture process, can also increase N number of soldering cramping apparatus, and according to polytypic fixture process according to It is secondary that N number of soldering cramping apparatus is successively switched over, with being welded for the workpiece of the more middle different models of satisfaction.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this Within the spirit and principle of utility model, any modification, equivalent replacement, improvement and so on should be included in the utility model Protection scope within.

Claims (9)

1. a kind of high flexibility slide unit, for switching soldering cramping apparatus, which is characterized in that including track fixed cell, driving unit, folder Have mobile unit and fixture load bearing unit;The driving unit is located at the top of the track fixed cell, and with the fixture Mobile unit removably connects;The fixture load bearing unit is movably coupled to the top of the clamp moving unit, institute Stating driving unit can make the clamp moving unit mobile at the top of the track fixed cell;The soldering cramping apparatus is connected to The top of the fixture load bearing unit;
Two clamp moving units are located at the both ends at the top of the track fixed cell, and two fixture carryings are single Member is removably connect with two clamp moving units respectively, and the driving unit is located at two clamp moving units Between.
2. a kind of high flexibility slide unit according to claim 1, which is characterized in that the track fixed cell includes track frame Frame, steel plate, guide rail, rack gear, release mechanism and plate;
The steel plate is laid in the track frame, is respectively arranged on the inside of the both ends in the width direction of the track frame The guide rail, the extending direction of the guide rail is parallel with the length direction of the track frame, and the rack gear is fixed on describedly In rail frame, the both ends of the rack gear extend along the length direction of the track frame respectively;
The steel plate is parallel to the horizontal plane, and vertical plane is mutually perpendicular to the horizontal plane, the gear teeth of the rack gear with it is described vertical Face is parallel, and the gear teeth of the rack gear and the horizontal plane form acute angle;
One end on the length direction of the track frame is set as the first switch area, by the length direction of the track frame On the other end be set as the second switch area, the medium position of the track frame is set as workspace;
The release mechanism includes safety pin and emergency seat, and two emergency seats are located at the track lengths of frame side Upward both ends, two emergency seats are separately fixed on the upper surface of the track frame, two safety pins point It is not connect removably with two emergency seats;
The plate be c-type structure, the plate include upper plate, lower plugboard and both ends respectively with the upper plate and lower plugboard The connection plate of connection;The lower plugboard is inserted into the guide rail;Several described plates are arranged in the track frame Width direction on two sides.
3. a kind of high flexibility slide unit according to claim 2, which is characterized in that the track fixed cell further includes leveling Lower margin, drag chain and track position limiting structure, the leveling lower margin are connected on the lower surface of the track frame, and the drag chain is located at The side of the track frame;
The leveling lower margin includes leveling seat and leveling bolt, and the leveling seat includes leveling bottom plate and leveling side plate, two institutes It states leveling side plate to connect with the two opposite sides of bottom plate that level respectively, and is mutually perpendicular to the leveling bottom plate, it is described Leveling bolt passes through the leveling bottom plate and connect with ground, and the leveling side plate is ladder structure of right angle, the leveling side plate Right-angle side side is connect with the leveling bottom plate, and the bottom edge of the leveling side plate is connect with the track frame facet, described Leveling bottom plate is located at the lower section of the track frame;The leveling lower margin has several, several described leveling lower margins are along institute The profile for stating track frame lower surface is sequentially arranged;
Two track position limiting structures are located at the both ends on the length direction of the track frame, two track limits Bit architecture is separately fixed on the upper surface of the track frame, and the track position limiting structure includes the first limit plate, the first limit Position seat, the first securing plate, the second limit base, the second limit plate and the second securing plate;
First limit base and the second limit base are arranged symmetrically using the axis of the track frame as line of symmetry and are fixed on institute The axis two sides of track frame are stated, the bottom of first limit plate is connect with first limit base, second limit plate Bottom connect with second limit base;
Two first securing plates are connect with the two sides of first limit plate and vertical with first limit plate respectively, and two A second securing plate is connect with the two sides of second limit plate and vertical with second limit plate respectively.
4. a kind of high flexibility slide unit according to claim 2, which is characterized in that the driving unit include driving motor, Retarder, gear, electric mechanism, switching mechanism and driving bottom plate;
The driving bottom plate is located at the top of the track frame and connect with the upper surface of the upper plate, the driving motor The upper surface of the driving bottom plate, the input of the motor shaft of the driving motor and the retarder are separately fixed at retarder Axis connection, the output shaft of the retarder pass through the driving bottom plate, and are located at the lower section of the driving bottom plate;The geared sleeve It is fixed to each other on the output shaft of the retarder, and with the output shaft of the retarder, the gear and the rack gear are mutual Engagement, the driving motor drive the gear to roll on the rack gear, make the driving unit edge by the retarder The axial movement of the rack gear;
The electric mechanism is fixed on the upper surface of the driving bottom plate, length of two electric mechanisms along the track frame Degree direction is arranged symmetrically in the two sides of the retarder;The switching mechanism is fixed on the upper surface of the driving bottom plate, described Switching mechanism is removably connect with the clamp moving unit, and two switching mechanisms are along the length side of the track frame To the two sides for being arranged symmetrically in the retarder.
5. a kind of high flexibility slide unit according to claim 4, which is characterized in that the electric mechanism include double-rod cylinder, Electrical cover inserts male connector, electrical base and protection structure fastly;
The bottom of the electrical base is fixed on the upper surface of the driving bottom plate, and one on the length direction electrically covered End is opening, and the other end on the length direction electrically covered is sealing, and the top electrically covered, which has, is connected to the electricity Gas hood inside and extraneous upper hopper chute, the bottom electrically covered, which has, is connected to the electrical cover inside and extraneous gliding groove, The upper hopper chute and gliding groove are parallel with the length direction electrically covered respectively, one end of the upper hopper chute and the electrical cover Open communication, one end of the gliding groove and the open communication electrically covered, the double-rod cylinder is located at the electrical cover It is internal;
The top of the electrical base passes through the gliding groove and connect with the bottom of the cylinder body of the double-rod cylinder, the electrical cover Opening towards the retarder, the fast slotting male connector is connected to one end of the sealing electrically covered, the double-rod cylinder Piston rod is connect with the inside of described electrical cover sealing one end;
The protection structure includes protective cover, connecting rod, connection stabilizer blade, protection otic placode and connection supporting plate;The connection supporting plate One end is connect with the electrical base, the connection supporting plate be Z-shaped plate, the connection supporting plate include the upper supporting plate being located above, The connecting plate that underlying lower carrier plate and both ends are connect with the upper supporting plate and lower carrier plate respectively, the upper supporting plate and lower branch Plate is mutually perpendicular to, and the upper supporting plate is parallel to each other with horizontal plane;
The upper supporting plate is connect with the electrical base;The side of the protective cover towards the fast slotting male connector is opening, described Protective cover is silent backwards to the side of the fast slotting male connector;The connection stabilizer blade is L-shaped structure, and the connection stabilizer blade includes level Stabilizer blade, vertical stabilizer blade and stabilizer blade otic placode, the stabilizer blade otic placode is located at the side of the horizontal leg and the intersection of vertical stabilizer blade, described The bottom of stabilizer blade otic placode is connect with the horizontal leg, and the side of the stabilizer blade otic placode is connect with the vertical stabilizer blade;
The side of side of the vertical stabilizer blade towards the horizontal leg is connect with the silent side of the protective cover, described Horizontal leg is rotatably connect backwards to one end of the vertical stabilizer blade with the lower carrier plate;The protection otic placode is fixed on described The bottom of fast slotting male connector, one end of the connecting rod are rotatably connect with the protection otic placode, the other end of the connecting rod It is rotatably connect with the stabilizer blade otic placode;
The switching mechanism includes single pole cylinder and switching pedestal;The switching pedestal is L-shaped structure, the water of the switching pedestal Flat part is fixed on the upper surface of the driving bottom plate, the vertical portion of the switching pedestal and the side of the single pole cylinder Connection, the piston rod of the single pole cylinder is mutually perpendicular to the driving bottom plate, and the piston rod of the single pole cylinder can be from described The lower section of the driving bottom plate is stretched to above driving bottom plate.
6. a kind of high flexibility slide unit according to claim 5, which is characterized in that the top of the double-rod cylinder has connection The cylinder body double rod suction nozzle and double rod exhaust nozzle of the double-rod cylinder, the double rod suction nozzle and double rod exhaust nozzle are respectively from described Upper hopper chute is pierced by;The side of the single pole cylinder has the cylinder body single pole suction nozzle for being connected to the single pole cylinder and single pole exhaust Mouth;
The driving unit further includes gas circuit three linked piece, zero-bit pointer and valve island;The gas circuit three linked piece is fixed on the driving The upper surface of bottom plate, the gas circuit three linked piece are arranged with the double rod suction nozzle, double rod exhaust nozzle, single pole suction nozzle and single pole respectively Gas nozzle connection, for controlling the double-rod cylinder and single pole cylinder;The valve island and the male connector of inserting fastly are towards the electrical cover Side connection, the zero-bit pointer is connected to the driving bottom plate and covers on the side of track frame upper surface side.
7. a kind of high flexibility slide unit according to claim 5, which is characterized in that the clamp moving unit includes movement Platform, bindiny mechanism, locking mechanism and mobile mechanism;Two clamp moving units are located at first switch area and Two switch areas;
The mobile station is located at the top of the track frame, the bindiny mechanism be connected to the mobile station in the track Upwardly toward on one end side of the driving unit, two locking mechanisms are connected to the mobile station and exist for lengths of frame side On both ends side on track frame width direction, the mobile mechanism is fixed on the inside of the mobile station;
The mobile station includes mobile framework and movable plate, the movable plate be covered on the upper surface of the mobile framework and with Mobile framework connection, the upper surface of the upper plate and the following table face contact of the mobile framework and with the mobile framework Connection, the movable plate have the supported hole and pilot hole for being connected to the movable plate upper and lower surfaces;
The bindiny mechanism includes attachment base and connection otic placode, and the attachment base is fixed on the mobile framework towards the driving On the side of unit, the connection otic placode is connect with the attachment base, and the piston rod of the single pole cylinder is inserted into the engaging lug In the pin hole of plate, it connect the driving unit with the mobile station;
The locking mechanism includes locking seat, Double-ear connector, lock shaft and handle, and the locking seat is fixed on the movable frame On the side on track frame width direction, the Double-ear connector is connected in the locking seat frame, the locking One end of axis is rotatably connect by shaft with the Double-ear connector, and the other end of the lock shaft and the handle connect It connects, the handle is connected on the side of the lock shaft side, and the lock shaft has connection lock shaft two sides side Lock hole, the axis of the handle and the axis of the lock shaft be mutually perpendicular to, the axis of the lock hole and the locking Axis is mutually perpendicular to, and the axis of the lock hole and the axis of the handle are parallel to each other;
The mobile mechanism includes support wheel, directive wheel, support guide pedestal;The support guide pedestal is L-shaped structure, described Support guide pedestal includes mobile and horizontal plate interconnected and mobile vertical plate, and the mobile and horizontal plate is parallel to the horizontal plane, The mobile vertical plate and horizontal plane;The support wheel and the mobile vertical plate connect backwards to the side of mobile and horizontal plate Connect, the directive wheel is connect with the side of the mobile and horizontal plate towards mobile vertical plate, the axis of the support wheel with it is described The axis of directive wheel is mutually perpendicular to;The top of the support wheel passes through the supported hole, and is located at the top of the movable plate;Institute Directive wheel is stated across the pilot hole, and is located at the top of the movable plate.
8. a kind of high flexibility slide unit according to claim 7, which is characterized in that the clamp moving unit further includes buffering Mechanism, locking insert and safety plug-board;
The buffer gear includes buffer, limited block, buffering bottom plate and buffing pad;The buffering bottom plate is fixed on the movement Plate is towards the upper surface of described driving unit one end, and the buffing pad is L-shaped structure, and the buffing pad includes interconnected slow Plate of washing by water is connect with vertical plate, the bottom of the buffered water plate is buffered with the top of the buffering bottom plate, the buffered water Plate is located at the buffering vertical plate backwards to the side of the driving unit, and the buffer is fixed on the buffering vertical plate On, the formed punch of the buffer is located at the buffering vertical plate towards the side of the buffered water plate, and the limited block is fixed In the buffering vertical plate towards on the side of the buffered water plate;
The locking insert is connect with the mobile framework backwards to one end side of the driving unit, the locking insert and water Plane is parallel, and the locking insert has the locking through slot for being connected to the locking insert upper and lower surfaces;
The safety plug-board is connect with the mobile framework backwards to the lower surface of one end of the driving unit, the safety plug-board With safe jack, one end of the safety pin passes through the safe jack and is inserted into the emergency seat, makes the movement Platform is fixed to each other with the track frame.
9. a kind of high flexibility slide unit according to claim 8, which is characterized in that the fixture load bearing unit includes carrying Platform, clamping block, locking bolt, locking reinforce bolt, wear rib, lockplate, knob plunger and insert female fastly;
The soldering cramping apparatus is connected to the upper surface of plummer, and the plummer is located at the top of the mobile station, the locking Block is connected to the plummer on the side of the driving unit side, and one end of the locking bolt passes through the locking Block and the locking through slot, and it is located at the lower section of the locking insert, the locking reinforces bolt and is located at the locking insert Lower section is simultaneously connect with the locking bolt;
The female slotting fastly is fixed on the plummer towards on the side of the driving unit side, and with the male connector slotting fastly Matching;
Two locking mechanisms are fixed on the mobile framework on track frame width direction on the side of two sides, institute It states lockplate and is fixed on the plummer on the side on track frame width direction, the lockplate is located at described hold Microscope carrier is towards one end of the driving unit;It is wide in the track frame that two lockplates are separately fixed at the plummer It spends on the side on direction, two locking mechanisms are corresponded to each other with two lockplates respectively;The lockplate has The lock slots of the lockplate both side surface are connected to, the outward opening of the lock slots is located in the bottom side of the lockplate;
The lock shaft is rotated around the Double-ear connector, is stuck in the lock shaft in the lock slots, the knob column It fills in the side across the lockplate and is inserted into the lock hole, the handle and knob plunger cooperate and clamp the lock Fixed board is fixed on the plummer in the mobile station;
The upper surface of the wear rib is connected to the bottom of the plummer, the extending direction of the wear rib and the track frame The length direction of frame is consistent, contacts at the top of the lower surface of the wear rib and the support wheel, the side of the wear rib with The side of the directive wheel contacts, and the plummer is enable to move in the mobile station;Several described mobile mechanisms exist It is arranged in a manner of matrix in the mobile station, several described wear ribs are successively arranged in parallel in the bottom of the plummer.
CN201820221067.1U 2018-02-08 2018-02-08 A kind of high flexibility slide unit Active CN208408980U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127321A (en) * 2018-02-08 2018-06-08 伟本智能机电(上海)股份有限公司 A kind of high flexibility slide unit and its switching soldering cramping apparatus method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127321A (en) * 2018-02-08 2018-06-08 伟本智能机电(上海)股份有限公司 A kind of high flexibility slide unit and its switching soldering cramping apparatus method
CN108127321B (en) * 2018-02-08 2024-03-08 伟本智能机电(上海)股份有限公司 High-flexibility sliding table and switching welding fixture method thereof

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