CN208383745U - A kind of extremely light foreign matter automatic detection device of white wine low-density - Google Patents
A kind of extremely light foreign matter automatic detection device of white wine low-density Download PDFInfo
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- CN208383745U CN208383745U CN201820660613.1U CN201820660613U CN208383745U CN 208383745 U CN208383745 U CN 208383745U CN 201820660613 U CN201820660613 U CN 201820660613U CN 208383745 U CN208383745 U CN 208383745U
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- bottle
- wheel disc
- detection station
- conveyer belt
- foreign matter
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Abstract
The utility model discloses a kind of extremely light foreign matter automatic detection devices of white wine low-density, including mechanical transmission mechanism, mechanical transmission mechanism includes main rotary table, the outside top both ends of main rotary table are sequentially connected with export wheel disc respectively and import wheel disc, bottle outlet conveyer belt is sequentially connected on the outside of export wheel disc, and it exports wheel disc to connect with the delivery outlet of bottle outlet conveyer belt, it imports on the outside of wheel disc and is sequentially connected with bottle inlet conveyer belt, and it imports wheel disc to connect with the input port of bottle inlet conveyer belt, conventional detection station is provided on the main rotary table, screw rod spacing section is equipped between bottle outlet conveyer belt and export wheel disc, the end of screw rod spacing section is equipped with the extremely light foreign bodies detection station of low-density;Bottle distributing mechanism is equipped between the extremely light foreign bodies detection station of low-density and the delivery outlet of bottle outlet conveyer belt.The device, can be directed to white wine low-density floating foreign body that may be present, the big quality foreign matter of big density, black white suspension foreign matter situations such as, realize detection after automatic rejection function.
Description
Technical field
The utility model relates to liquor determination technical field, specially a kind of extremely light foreign matter of white wine low-density detects dress automatically
It sets.
Background technique
It, may in wine liquid due to production technology, staff and environment etc. on liquor filling production line
The visible foreign matters such as rubber hair, fiber, mosquito, chips of glass are mixed into, this is a key factor for influencing product quality.According to can
See the optical imagery feature of foreign matter, the foreign matter in solution can be divided into two classes: black foreign matter and white foreign matter with colouring information, it is black
Color foreign matter is mainly that hair, fiber, mosquito, white piece of plastics (gland broken), pore (filter membrane fatigue rupture), air are cotton-shaped
Object and wire;White foreign matter is mainly glass chip.When light beam invests black foreign matter, this kind of foreign matter is opaque, through unrestrained anti-
It penetrates and blackspot image is presented in light color imaging background;And white foreign matter (predominantly vitroclastic) refractive index is high, after light refraction
Speck image is presented in black image background.In liquor filling line cap pressing process, fallen since plastic plug tension can be cut by bottleneck
Some white plastic silks.This kind of foreign matter density is small, floats on liquid level.Product is inverted before light-box background and is carefully seen by lamp inspection work
Interference when examining, due to bottleneck or bottom of bottle to light, it is easy to missing inspection.Therefore a large amount of manpower is needed just to be able to satisfy production line
Speed, it is difficult to ensure the product quality to come into the market.
White wine foreign matter automatic detection device is all made of product rotation detection technique to be checked both at home and abroad at present, passes through rotation motor
By product high speed rotation, foreign matter in bottles is floated with liquid in rotation, while delay being cooperated to image, continuous to bottle shooting more
Frame sequence image, using the otherness of the motion profile of different densities substance over time and space in sequence image, to differentiate
Liquid internal foreign matter size and type.There is defect: rotation motor up to dozens of, rate of breakdown in this detection mode
High, once there is a motor failure production line that will stop, detection effect is low;The extremely light foreign matter of low-density, such as white plastic
Silk, mosquito wing etc., since density is low, light weight cannot be rotated and float on liquid level, thus can not detected.
Utility model content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the utility model provides a kind of extremely light foreign matter of white wine low-density and detects dress automatically
It sets, solves existing detection method rotation motor up to dozens of, rate of breakdown is high, once there is a motor failure raw
Producing line will stop, and detection effect is low;The extremely light foreign matter of low-density, such as white plastic silk, mosquito wing, since density is low,
Light weight cannot be rotated and float on liquid level, thus the problem of can not detected.
(2) technical solution
In order to achieve the above object, the utility model is achieved by the following technical programs:
A kind of extremely light foreign matter automatic detection device of white wine low-density, including mechanical transmission mechanism, the mechanical transmission mechanism
Including main rotary table, the outside top both ends of the main rotary table are sequentially connected with export wheel disc respectively and import wheel disc, the importing
Wheel disc is connected with main rotary table tangent line, is sequentially connected with bottle outlet conveyer belt on the outside of the export wheel disc, and exports wheel disc and go out
The delivery outlet connection of bottle conveyer belt, is sequentially connected with bottle inlet conveyer belt on the outside of the importings wheel disc, and import wheel disc and into
The input port of bottle conveyer belt connects, and conventional detection station, the bottle outlet conveyer belt and export wheel disc are provided on the main rotary table
Between be equipped with screw rod spacing section, the end of the screw rod spacing section is equipped with the extremely light foreign bodies detection station of low-density;The low-density
Bottle distributing mechanism is equipped between extremely light foreign bodies detection station and the delivery outlet of bottle outlet conveyer belt.
Preferably, screw rod spacing positioning section, and bottle inlet conveyer belt are equipped between the bottle inlet conveyer belt and importing wheel disc
On be placed with bottle.
Preferably, the top of the main rotary table is equipped with grabbing device, and the grabbing device is bottle catching robot.
Preferably, the main rotary table is divided into Flip Zone, postpones shooting area and is flipped back to 0th area from secondary clockwise.
Preferably, the conventional detection station includes the first detection station, the second detection station, third detection station and the
Four detection stations, the third detection station and the 4th detection station are the flat of the first detection station and the second detection station respectively
Delay is moved, delay time is 1~3 second.
Preferably, first detection station is provided with LED backlight illumination, and shooting background plate is white board, bottle body
180 degree is overturn, area source is arranged to light in bottle bottle body center back, and LED light source is 20mm, camera object apart from bottle bottle body distance
Away from for 200mm, the second detection station shooting background plate is black barn door, and bottle body overturns 180 degree, and wine bottle bottom is set
Set bar-shaped LED light source.
Preferably, the brightness of the bar-shaped LED light source of the wine bottle bottom setting is that the LED backlight of the first detection station illuminates
7 times of brightness.
(3) beneficial effect
The utility model provides a kind of extremely light foreign matter automatic detection device of white wine low-density, by setting detection station and
Bottle distributing mechanism, it is automatic after realizing detection situations such as to be directed to the floating of white wine low-density that may be present and other suspension foreign matters
Removing function.
Detailed description of the invention
Fig. 1 is utility model device structural schematic diagram;
Fig. 2 is the extremely light foreign bodies detection station schematic diagram of the utility model low-density;
In figure: 1, visual detection unit;2, electronic control unit;3, mechanical transmission mechanism;4, main rotary table;5, wheel disc is exported;6,
Import wheel disc;7, bottle outlet conveyer belt;8, bottle inlet conveyer belt;81, screw rod spacing positioning section;82, bottle;9, conventional detection station;
10, screw rod spacing section;11, the extremely light foreign bodies detection station of low-density;12, grabbing device;13, bottle distributing mechanism;14, LED light source;
15, camera;16, the first detection station;17, the second detection station;18, third detection station;19, the 4th detection station.
Specific embodiment
The following will be combined with the drawings in the embodiments of the present invention, carries out the technical scheme in the embodiment of the utility model
Clearly and completely describe, it is clear that the described embodiments are only a part of the embodiments of the utility model, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are without making creative work
Every other embodiment obtained, fall within the protection scope of the utility model.
The utility model provides a kind of technical solution referring to FIG. 1-2: a kind of extremely light foreign matter of white wine low-density detects automatically
Device, including visual detection unit 1, electronic control unit 2 and mechanical transmission mechanism 3, mechanical transmission mechanism 3 include main rotary table 4, main wheel
The outside top both ends of disk 4 are sequentially connected with export wheel disc 5 respectively and import wheel disc 6, import wheel disc 6 and 4 tangent line of main rotary table is held in the mouth
It connects, the outside of export wheel disc 5 is sequentially connected with bottle outlet conveyer belt 7, and the delivery outlet for exporting wheel disc 5 and bottle outlet conveyer belt 7 connects
It connects, the outside for importing wheel disc 6 is sequentially connected with bottle inlet conveyer belt 8, and the input port for importing wheel disc 6 and bottle inlet conveyer belt 8 connects
It connects, conventional detection station 9 is provided on main rotary table 4, is equipped with screw rod spacing section 10, spiral shell between bottle outlet conveyer belt 7 and export wheel disc 5
The end of bar spacing section 10 is equipped with the extremely light foreign bodies detection station 11 of low-density.
It is equipped with screw rod spacing positioning section 81 between bottle inlet conveyer belt 8 and importing wheel disc 6, and is placed on bottle inlet conveyer belt 8
There is bottle 82.
The top of main rotary table 4 is equipped with grabbing device 12, and grabbing device 12 is bottle catching robot.
Main rotary table 4 is divided into Flip Zone, postpones shooting area and is flipped back to 0th area from secondary clockwise.
Bottle distributing mechanism 13, sub-bottle are equipped between the extremely light foreign bodies detection station 11 of low-density and the delivery outlet of bottle outlet conveyer belt 7
Rejected product is rejected by mechanism 13.
Visual detection unit 1 is provided with LED light source 14 and camera 15, and the quantity of LED light source 14 is 6, the number of camera 15
Amount is 5, and wherein the LED light source 14 that quantity is 2 and the camera that quantity is 1 is arranged in the extremely light foreign bodies detection station 11 of low-density
15, remaining 4 LED light source 14 is installed in 4 inside of main rotary table, and 4 cameras 15 are installed in 4 outside of main rotary table.
Electronic control unit 2 includes detection cabinet, detects and posts opaque black film on the window of cabinet, prevents extraneous light dry
Disturb testing result.
Conventional detection station 9 includes the first detection station 16, the second detection station 17, third detection station 18 and the 4th inspection
Station 19 is surveyed, third detection station 18 and the 4th detection station 19 are the first detection station 16 and the second detection station 17 respectively
Translation delay, delay time are 1~3 second.
First detection station 16 uses LED backlight lighting method, and shooting background is white, and 82 body of bottle overturns 180 degree,
Area source 300*300 is selected, is placed in 82 bottle body center back of bottle to light, LED light source 14 is apart from 82 bottle body distance of bottle
20mm, 15 object distance of camera are 200mm, and 17 shooting background of the second detection station is black barn door 300*300, and 82 body of bottle turns over
Turnback adds a bar-shaped LED light source 14 in 82 bottom of bottle of bottle, selects area source 120*120, and light-source brightness is the first detection work
7 times of 16 light-source brightness of position, LED light source 14 are 20mm apart from 82 bottle body of bottle distance, and 15 object distance of camera is 200mm.
When work, complete it is filling after Liquor Products bottle 82, on bottle inlet conveyer belt 8 through import wheel disc 6 be driven under according to
Secondary to enter main rotary table 4, the grabbing device 12 being furnished on main rotary table 4 vacantly overturns transmission for vising bottleneck, when product to be checked into
When entering to overturn region, grabbing device 12 starts that bottle 82 is driven to overturn, and body is turned to 180 degree, completes the first detection work
The shooting of position 16 and the second detection station 17, to reduce the influence because of overturning oscillation bring bubble and the fixed defect of body,
Buffer area delimited behind Flip Zone, the bottle after 180 degree of overturning is made steady uniform translation with main rotary table in buffer area and turned
Dynamic, bottle 82 completes 18 to the 4th detection station 19 of third detection station behind buffer area and shoots area, and the buffer area residence time 1~
3 seconds, preferably 2 seconds most deliver into bottle outlet conveyer belt 7 through exporting wheel disc 5 afterwards, complete in the extremely light foreign bodies detection station 11 of low-density
Shooting, repeatedly, detection device can complete the shooting of the continuous sequence image to each bottle of Liquor Products, each station
Bottle 82 after detection continues to be conveyed into corresponding detection station with main rotary table 4, and 4 one side of main rotary table is fixed with camera 15, camera
15 rights are equipped with a photoelectric sensor, are responsible for having detected whether to spill bottle arrival, when system worked well, when photoelectric sensor is examined
When having measured the arrival of bottle 82, triggering camera 15 shoots the single frames of body image after a period of time that is delayed, and photoelectric sensor is every
Bottle inlet is detected, triggering video camera shooting after a period of time that is just delayed, repeatedly, to complete the shooting of body image.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions.By sentence " element limited including one ..., it is not excluded that
There is also other identical elements in the process, method, article or apparatus that includes the element ".
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.
Claims (7)
1. a kind of extremely light foreign matter automatic detection device of white wine low-density, including mechanical transmission mechanism (3), which is characterized in that described
Mechanical transmission mechanism (3) includes main rotary table (4), and the outside top both ends of the main rotary table (4) are sequentially connected with export wheel respectively
Disk (5) and importing wheel disc (6), the importing wheel disc (6) are connected with main rotary table (4) tangent line, and the outside of export wheel disc (5) passes
It is dynamic to be connected with bottle outlet conveyer belt (7), and export wheel disc (5) and connect with the delivery outlet of bottle outlet conveyer belt (7), the importing wheel disc
(6) it is sequentially connected with bottle inlet conveyer belt (8) on the outside of, and imports wheel disc (6) and is connect with the input port of bottle inlet conveyer belt (8),
It is provided with conventional detection station (9) on the main rotary table (4), spiral shell is equipped between the bottle outlet conveyer belt (7) and export wheel disc (5)
The end of bar spacing section (10), the screw rod spacing section (10) is equipped with the extremely light foreign bodies detection station (11) of low-density;It is described low close
It spends between extremely light foreign bodies detection station (11) and the delivery outlet of bottle outlet conveyer belt (7) and is equipped with bottle distributing mechanism (13).
2. the extremely light foreign matter automatic detection device of a kind of white wine low-density according to claim 1, it is characterised in that: it is described into
It is equipped with screw rod spacing positioning section (81) between bottle conveyer belt (8) and importing wheel disc (6), and is placed on bottle inlet conveyer belt (8)
Bottle (82).
3. the extremely light foreign matter automatic detection device of a kind of white wine low-density according to claim 1, it is characterised in that: the master
The top of wheel disc (4) is equipped with grabbing device (12), and the grabbing device (12) is bottle catching robot.
4. the extremely light foreign matter automatic detection device of a kind of white wine low-density according to claim 1, it is characterised in that: the master
Wheel disc (4) is divided into Flip Zone, postpones shooting area and is flipped back to 0th area from secondary clockwise.
5. the extremely light foreign matter automatic detection device of a kind of white wine low-density according to claim 1, it is characterised in that: described normal
Advising detection station (9) includes the first detection station (16), the second detection station (17), third detection station (18) and the 4th detection
Station (19), the third detection station (18) and the 4th detection station (19) are the first detection station (16) and the second inspection respectively
The translation delay of station (17) is surveyed, delay time is 1~3 second.
6. the extremely light foreign matter automatic detection device of a kind of white wine low-density according to claim 5, it is characterised in that: described
One detection station (16) is provided with LED backlight illumination, and shooting background plate is white board, and bottle (82) body overturns 180 degree, bottle
(82) bottle body center back setting area source is 20mm, camera (15) apart from bottle (82) bottle body distance to light, LED light source (14)
Object distance is 200mm, and the second detection station (17) shooting background plate is black barn door, and bottle (82) body overturns 180 degree,
Bar-shaped LED light source (14) are arranged in bottle (82) bottom of bottle.
7. the extremely light foreign matter automatic detection device of a kind of white wine low-density according to claim 6, it is characterised in that: the wine
The brightness of the bar-shaped LED light source (14) of bottle (82) bottom of bottle setting is the 7 of the LED backlight brightness of illumination of the first detection station (16)
Times.
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CN201820660613.1U CN208383745U (en) | 2018-05-04 | 2018-05-04 | A kind of extremely light foreign matter automatic detection device of white wine low-density |
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CN201820660613.1U CN208383745U (en) | 2018-05-04 | 2018-05-04 | A kind of extremely light foreign matter automatic detection device of white wine low-density |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111189838A (en) * | 2020-01-10 | 2020-05-22 | 广东利元亨智能装备股份有限公司 | Workpiece detection system and detection method |
CN111189841A (en) * | 2020-01-10 | 2020-05-22 | 广东利元亨智能装备股份有限公司 | Dual-camera detection mechanism and dual-camera detection method |
-
2018
- 2018-05-04 CN CN201820660613.1U patent/CN208383745U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111189838A (en) * | 2020-01-10 | 2020-05-22 | 广东利元亨智能装备股份有限公司 | Workpiece detection system and detection method |
CN111189841A (en) * | 2020-01-10 | 2020-05-22 | 广东利元亨智能装备股份有限公司 | Dual-camera detection mechanism and dual-camera detection method |
CN111189838B (en) * | 2020-01-10 | 2024-02-13 | 广东利元亨智能装备股份有限公司 | Workpiece detection system and detection method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190115 Termination date: 20190504 |