CN208373936U - Molding machine and formation system - Google Patents

Abstract

A kind of molding machine and formation system, molding machine includes frame body, the frame body has cavity, die assembly is installed in the cavity, the die assembly includes upper die and lower die, it is provided in the frame body for driving the upper die and lower die pressing or isolated supercharging device, the supercharging device and set of molds junction, which are provided with, makes the equally distributed balancing device of pressure；Formation system includes molding machine, pressure sensitive device and control system.This molding machine and formation system can rush the aluminum plastic film that shell processes big depth, big shaping area, and cabinet leg, die setting base are additionally arranged at the bottom of groined type rib, strengthen overall stiffness and bending resistance.

Description

Molding machine and formation system

Technical field

The utility model relates to aluminum plastic film encapsulation fields, in particular to a kind of molding machine and formation system.

Background technique

Currently, thickness is thicker since polymer lithium ion battery monomer capacity is larger, the encapsulation of existing battery core is generally used Aluminum plastic film encapsulation.Before encapsulation, need to stamp out the groove for containing battery core on plastic-aluminum membrane body.Existing aluminum plastic film molding Method generally uses plastic-aluminum membrane forming device to rush shell.

Drawing performance level is rushed according to current Tool and Die Technology and current aluminum plastic film, the aluminum plastic film of import uses state's external mold Tool, most favourable opposition shell depth are 9mm, and using domestic mold, most favourable opposition shell depth is 6.00mm.General batch production is in use, make When with gate-in mold system, material is preferably flushed to 6.00mm；When using domestic mold, material is preferably flushed to 4.00mm, otherwise, just has and breaks through It is dangerous.It is limited by shell depth is rushed, the general cell thickness of the polymer Li-ion battery of batch production is difficult to more than 12mm, in small batches Amount production is also difficult to more than 18mm, in this way, the geometric volume of battery is just greatly limited, if battery will be made into 100Ah Such vast capacity, is very difficult to realization.

More mature in industry at present is that digital product cell aluminum-plastic membrane rushes shell technology, it is general used in rush shell mold The shaping area of tool is all smaller, substantially maximum shaping area and A4 paper size (297mmX210mm) quite, big depth, Big shaping area rushes the difficult point that shell processing is aluminum plastic film processing and forming.

Carry out big depth, the aluminum plastic film of big shaping area rush shell processing, for aluminum plastic film rush shell molding die, molding Device, molding machine are all a test.

Utility model content

The purpose of this utility model is to provide a kind of molding machines, for rushing shell processing.

The another object of the utility model is to provide a kind of formation system comprising above-mentioned molding machine, for rushing shell Processing.

The embodiments of the present invention are achieved in that

A kind of molding machine, including frame body, the frame body have cavity, are equipped with set of molds in the cavity Part, the die assembly include upper die and lower die, are provided in the frame body for driving the upper die and lower die to press Or isolated supercharging device, the supercharging device is provided with set of molds junction makes the equally distributed balancing device of pressure.

Further, in the preferred embodiment of the utility model, above-mentioned frame body further includes being located at the cavity bottom The lathe in portion and cover positioned at the cavity top；The lower die is mounted on the lathe, and the supercharging device is mounted on On the cover.

Further, in the preferred embodiment of the utility model, above-mentioned lower die is fixedly mounted on lathe, the pressurization Device, balancing device, upper mold are successively sequentially connected.

Further, in the preferred embodiment of the utility model, above-mentioned balancing device includes balance base and for installing The upper mould fixed plate of the upper mold, the supercharging device, balance base, upper mould fixed plate are sequentially connected, and connecting portion contact surface Product is sequentially increased.

Further, in the preferred embodiment of the utility model, above-mentioned supercharging device includes telescopic drive shaft, institute It states and is also equipped with balancer in cover, the balancer has the telescopic shaft parallel with the drive shaft of the supercharging device, described Drive shaft, the telescopic shaft connect and are arranged symmetrically with the balance base.

Further, it in the preferred embodiment of the utility model, is provided on above-mentioned lathe for installing under lower die Mold mounting plate, the lower die, lower mold mounting plate, lathe area be sequentially increased.

Further, in the preferred embodiment of the utility model, above-mentioned lathe and lower mold mounting plate bottom are provided with well Font rib.

Further, in the preferred embodiment of the utility model, in above-mentioned cavity setting be parallel to the upper mold, under The guide rod of the mould direction of motion, the guide rod are connect with the upper mould fixed plate by linear bearing.

Further, in the preferred embodiment of the utility model, the quantity of above-mentioned guide rod is symmetrically arranged multiple.

A kind of formation system is equipped with pressure sensitive device and control system including above-mentioned molding machine in the molding machine, Operation button and display are additionally provided on the molding machine.

The beneficial effect of the utility model embodiment is:

This molding machine and formation system can rush the aluminum plastic film that shell processes big depth, big shaping area, and cabinet leg, Die setting base is additionally arranged at the bottom of groined type rib, strengthens overall stiffness and bending resistance.

Detailed description of the invention

It, below will be to use required in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore should not be by Regard the restriction to range as, for those of ordinary skill in the art, without creative efforts, may be used also To obtain other relevant attached drawings according to these attached drawings.

Fig. 1 is the structural schematic diagram of molding machine provided by the embodiment of the utility model；

Fig. 2 is the structural schematic diagram of molding machine provided by the embodiment of the utility model and molding die；

Fig. 3 is that aluminum plastic film provided by the embodiment of the utility model forms front shaping device state diagram；

Fig. 4 is molding machine state diagram in aluminum plastic film provided by the embodiment of the utility model molding；

Fig. 5 is that aluminum plastic film provided by the embodiment of the utility model forms rear forming device state diagram；

Fig. 6 is the structural schematic diagram of lower die provided by the embodiment of the utility model；

Fig. 7 is the structural schematic diagram of the side fillet of lower die mold core provided by the embodiment of the utility model；

Fig. 8 is the structural schematic diagram at the tip circle angle of lower die mold core provided by the embodiment of the utility model；

Fig. 9 is the structural schematic diagram at plastic-aluminum putamina base angle and battery core base angle after rushing shell.

Icon: 000- battery core；010- aluminum plastic film；100- frame body；110- guide rod；120- first straight line axis It holds；200- lathe；300- cover；Mold mounting plate under 400-；410- lower die；420- lower die mold core；The installation of 500- upper mold Plate；510- upper mold；610- mounting rod；620- second straight line bearing；630- elastic component；700- supercharging device；800- is flat Weighing apparatus；900- balance base.

Specific embodiment

It is practical new below in conjunction with this to keep the objectives, technical solutions, and advantages of the embodiments of the present invention clearer Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Usually here in attached drawing description and The component of the utility model embodiment shown can be arranged and be designed with a variety of different configurations.

Therefore, requirement is not intended to limit to the detailed description of the embodiments of the present invention provided in the accompanying drawings below The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model Embodiment, every other embodiment obtained by those of ordinary skill in the art without making creative efforts, all Belong to the range of the utility model protection.

It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.

It is in the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", " perpendicular Directly ", the orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, or The utility model product using when the orientation or positional relationship usually put, be merely for convenience of description the utility model and letter Change description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation construct and Operation, therefore should not be understood as limiting the present invention.In addition, term " first ", " second ", " third " etc. are only used for area Divide description, is not understood to indicate or imply relative importance.

In addition, the terms such as term "horizontal", "vertical" are not offered as requiring component abswolute level or pendency, but can be slightly Low dip.It is not to indicate that the structure has been had to if "horizontal" only refers to that its direction is more horizontal with respect to for "vertical" It is complete horizontal, but can be slightly tilted.

In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set Set ", " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, Or it is integrally connected；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, intermediary can also be passed through It is indirectly connected, can be the connection inside two elements.For the ordinary skill in the art, it can be managed with concrete condition Solve the concrete meaning of above-mentioned term in the present invention.

It is worth noting that " the first preset direction " and " the second preset direction " is mutually perpendicular to, in the present embodiment for convenient for Description, is set as vertical direction for " the first preset direction ", " the second preset direction " is set as horizontal direction, but can not regard For unique restriction to the first preset direction and the second preset direction.

Attached drawing 1 is please referred to, the present embodiment provides a kind of molding machines, for rushing shell processing aluminum plastic film comprising frame body 100 and molding machine.

Above-mentioned molding machine includes device noumenon, and device noumenon includes die assembly, supercharging device 700 and balancing device. Wherein, die assembly includes upper mold 510 and lower die 410, and upper mold 510 and lower die 410 can be along the first preset direction relative motions；Under Mould 410 includes that the framework of periphery and internal lower die mold core 420, the lower die mold core 420 can stretch out institute along the first preset direction It states framework and the upper mold 510 cooperates, the upper mold 510 has the groove that can be used to accommodate the lower die mold core 420, described recessed Groove edge has the nip portion being bonded with the framework.Supercharging device 700 can drive upper mold 510 to move to lower die 410；Balance dress Set connection supercharging device 700 and upper mold.

Above-mentioned frame body 100 includes cover 300, the cavity at middle part and the lathe 200 of lower part on top.Cover 300 is used In installation supercharging device 700, lathe 200 allows upper mold 510 along the first default side for fixing lower die 410, cavity for providing To the space of movement.

Attached drawing 2 is please referred to, supercharging device 700 and balancer 800 are installed in cover 300, balancer 800 increases for assisting Pressure and balancing die, supercharging device 700 have telescopic drive shaft, and balancer 800 has the telescopic shaft for being parallel to drive shaft, The drive shaft of supercharging device 700 and the telescopic shaft of balancer 800 are symmetrically disposed on balancing device.Supercharging device in the present embodiment 700 using pressurized cylinder, balancer 800 using cylinder.

Balancing device includes the more uniform balance base 900 of the pressure for passing out supercharging device 700, balance base 900 be cuboid, and drive shaft and telescopic shaft are mounted on the upper surface of cuboid, and the lower surface of cuboid connects upper mold 510.

Upper mold mounting base 500 is additionally provided between upper mold 510 and balance base 900, upper mold mounting base 500 is rectangle, balance Seat 900 is across being fixed on the length of upper mould fixed plate 500 on symmetry axis.

In order to which the pressure for making supercharging device 700 pass to upper mold 510 is more uniform, drive shaft and telescopic shaft and balance base 900 connection area, balance base 900 and the connection area of upper mould fixed plate 500 is sequentially increased.Further to balance pressure, on Within the scope of the floor projection of upper mould fixed plate 500, i.e. the horizontal area of upper mould fixed plate 500 is greater than the floor projection of mould 510 The horizontal area of upper mold 510.

Attached drawing 6 is please referred to, lower mold mounting plate 400 is fixedly installed on the lathe 200 of lower part, lower die mold core 420 is fixed on The middle part of lower mold mounting plate 400, please refers to attached drawing 2, and the position of the framework of corresponding 410 periphery of lower die of lower mold mounting plate 400 is vertical It is fixed with mounting rod 610, mounting rod 610 is connect with framework by second straight line bearing 620, on the lower mold mounting plate 400 also Equipped with the elastic component 630 for being used to support framework.

For strengthen rigidity and bending resistance, 200 bottom of lathe and lower 400 bottom of mold mounting plate are provided with groined type muscle Item.

More steady in order to move upper mold 510 and upper mould fixed plate 500, device noumenon further includes vertical guide rod 110, guide rod 110 is installed between lathe 200 and cover 300 in the present embodiment, and upper mould fixed plate 500 and guide rod 110 are logical Cross the connection of first straight line bearing 120.

When to guarantee that aluminum plastic film shaping area is larger, it can reach bigger and rushing shell depth and excellent Forming Quality, improving Shell success rate is rushed, probability is broken through in reduction, and fillet is arranged in the corner of the lower die mold core 420 provided in the present embodiment.Wherein, it please refers to Attached drawing 3 and attached drawing 7, the top edge of lower die mold core 420 are provided with the tip circle angle that radius is R2, please refer to attached drawing 6 and attached drawing 8, The lateral edge of lower die mold core 420 is provided with the side fillet that radius is R1.If R1 is too small, rush that shell depth is shallower, and depth is inadequate, thinks Punching is deeper, then has and break through risk；R1 is excessive, please refers to shown in attached drawing 9, after aluminum plastic film rushes casing forming, 010 base angle mistake of aluminum plastic film Greatly, it cannot be bonded with 000 base angle of battery core, battery core 000 can place that not in place, there are gap s.If R2 is too small, it is shallower to rush shell depth, Depth is inadequate, thinks that punching is deeper, then has and break through risk；R2 is excessive, and aluminum plastic film rushes that casing forming is bad to be easy to produce gauffer.

In addition, aluminum plastic film is not easy to break through or wrinkle when rushing shell, please join in order to improve aluminum plastic film processing and forming success rate According to attached drawing 3 and attached drawing 7, limit upper mold 510 groove inner wall and spacing of the lower die mold core 420 on the second preset direction as d.D is too small, and aluminum plastic film can wrinkle, and is easy to break through；D is excessive, and aluminum plastic film can also wrinkle, and forms bad.

Inventor is obtained by repeated multiple times experiment, in the identical situation of plastic-aluminum film thickness, R1 and aluminum plastic film most favourable opposition shell Depth, the relationship such as table 1 for forming situation, R2 and aluminum plastic film most favourable opposition shell depth, the relationship such as table 2 for forming situation, d and aluminum plastic film Most favourable opposition shell depth, the relationship such as table 3 for forming situation:

Table 1

According to table 1, as R1 value is gradually increased, the most favourable opposition shell depth of aluminum plastic film increases, when R1 is greater than 4.00mm, most Favourable opposition shell depth is greater than 9.00mm；After R1 increases to 5.00mm, the amplification of most favourable opposition shell depth is gradually reduced, when R1 value exists When between 4.00mm~6.00mm, aluminum plastic film molding is good, and surface is smooth non-wrinkled.

Table 2

According to table 2, as R2 value is gradually increased, the most favourable opposition shell depth of aluminum plastic film increases, when R2 is greater than 24.00m, most Favourable opposition shell depth is greater than 9.00mm；After R2 increases to 30.00m, the amplification of most favourable opposition shell depth is gradually reduced.When R2 value exists When between 25.00mm~35.00mm, aluminum plastic film molding is good, and surface is smooth non-wrinkled.

Table 3

d	Most favourable opposition shell depth	Form situation
			0.10	1.22	It breaks through
0.30	2.74	It breaks through
			0.50	5.79	It breaks through
0.70	7.28	A small amount of gauffer
			0.90	8.95	A small amount of gauffer
1.00	9.23	Molding is good
			1.10	9.51	Molding is good
1.30	9.79	Molding is good
			1.50	10.07	Molding is good
1.70	10.35	Molding is good
			1.90	10.63	Molding is good
2.00	10.91	Molding is good
			2.10	11.19	Molding is good
2.30	11.47	Molding is good
			2.50	11.75	Molding is good
2.70	12.03	Molding is good
			2.90	12.31	Molding is good
3.00	12.59	Molding is good
			3.10	12.87	A small amount of gauffer
3.30	13.15	A small amount of gauffer
			3.50	13.85	A large amount of gauffers

According to table 3, as d value increases, the most favourable opposition shell depth of aluminum plastic film is gradually increased, when d value be 1.00mm~ When 3.00mm, most favourable opposition shell depth is 9.23mm~12.59mm, and is formed good；When d value is 2.50mm~3.00mm, Most favourable opposition shell depth is 11.75mm~12.59mm, and is formed good.

For the aluminum plastic film used in the present embodiment with a thickness of 152 μm, the radius R1 for choosing side fillet is 5.00mm, tip circle angle Radius R2 is 30.00mm, limit upper mold 510 groove inner wall and spacing d of the lower die mold core 420 on the second preset direction as The shell depth of rushing of 2.70mm, aluminum plastic film are 12mm, and rushing shell surface product is 850mmX450mm.

The use principle of molding machine provided in this embodiment is as follows:

Attached drawing 3 is please referred to, 010 former material of aluminum plastic film is laid in lower die 410 before rushing shell processing, starts supercharging device 700 With balancer 800, the drive shaft of supercharging device 700 drives balance base 900, upper mould fixed plate 500 and upper mold 510 whole to lower die 410 movements, 800 additional mechanical supercharging of balancer simultaneously play stable effect.

Attached drawing 4 is please referred to, after upper mold 510 is contacted with lower die 410, the nip portion at 510 edge of upper mold and the framework of lower die 410 Cooperation flattens, compresses aluminum plastic film 010；Then, upper mold 510 pushes framework, and lower die mold core 420 will jack up in the middle part of aluminum plastic film 010 And enter in groove, aluminum plastic film 010 is gone out to the shape of needs.

Attached drawing 5 is please referred to, after aluminum mold 010 forms, supercharging device 700 and balancer 800 drive balance base 900, upper mold Mounting plate 500 and upper mold 510 are whole steadily far from lower die 410.

This molding die is cooperated by setting upper die and lower die, and lower die mold core can be stretched out relative to the framework of lower die, upper mold With the groove for accommodating lower die mold core, aluminum plastic film is compressed using framework and upper mold edge mate, utilizes lower die mold core and upper mold Groove cooperation carries out aluminum plastic film to rush shell, compact-sized, simple, and effectively can compress and rush shell；In addition it is arranged in lower die mold core Tip circle angle and side fillet, and optimize radius of corner in the case where guaranteeing that aluminum plastic film is not broken through, reach the bigger shell depth and more of rushing Big shaping area.

This molding machine increases mold forced area by setting balancing device, by setting balancer come additional mechanical supercharging and Stablize mold, keep mold stress more uniform, in the aluminum plastic film of punching press large area, it is not easy to occur due to aluminum plastic film part by Power is excessive and the case where rupture, meet rush shell process big depth, big shaping area aluminum plastic film needs.

This molding machine can rush the aluminum plastic film that shell processes big depth, big shaping area, and cabinet leg, die setting base It is additionally arranged at the bottom of groined type rib, strengthens overall stiffness and bending resistance.

The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.

Claims (10)

1. a kind of molding machine, which is characterized in that including frame body, the frame body has cavity, installation in the cavity Have die assembly, the die assembly includes upper die and lower die, be provided in the frame body for drive the upper mold and Lower die pressing or isolated supercharging device, the supercharging device and set of molds junction, which are provided with, makes the equally distributed balance of pressure Device.

2. molding machine according to claim 1, which is characterized in that the frame body further includes being located at the cavity bottom Lathe and cover positioned at the cavity top；The lower die is mounted on the lathe, and the supercharging device is mounted on institute It states on cover.

3. molding machine according to claim 2, which is characterized in that the lower die is fixedly mounted on lathe, the pressurization Device, balancing device, upper mold are successively sequentially connected.

4. molding machine according to claim 2, which is characterized in that the balancing device includes balance base and for installing The upper mould fixed plate of upper mold is stated, the supercharging device, balance base, upper mould fixed plate are sequentially connected, and connecting portion contact area It is sequentially increased.

5. molding machine according to claim 4, which is characterized in that the supercharging device includes telescopic drive shaft, institute It states and is also equipped with balancer in cover, the balancer has the telescopic shaft parallel with the drive shaft of the supercharging device, described Drive shaft, the telescopic shaft connect and are arranged symmetrically with the balance base.

6. according to molding machine described in Claims 2 or 3 or 5, which is characterized in that be provided on the lathe for installing lower die Lower mold mounting plate, the lower die, lower mold mounting plate, lathe area be sequentially increased.

7. molding machine according to claim 2, which is characterized in that the lathe and lower mold mounting plate bottom are provided with well word Shape rib.

8. molding machine according to claim 4, which is characterized in that in the cavity setting be parallel to the upper mold, under The guide rod of the mould direction of motion, the guide rod are connect with the upper mould fixed plate by linear bearing.

9. molding machine according to claim 8, which is characterized in that the quantity of the guide rod is symmetrically arranged multiple.

10. a kind of formation system, which is characterized in that including molding machine described in any one of claim 1-9, the molding It is equipped with pressure sensitive device and control system in machine, is additionally provided with operation button and display on the molding machine.