CN208373419U - Rail wheel spray painting drying integral machine - Google Patents
Rail wheel spray painting drying integral machine Download PDFInfo
- Publication number
- CN208373419U CN208373419U CN201820637554.6U CN201820637554U CN208373419U CN 208373419 U CN208373419 U CN 208373419U CN 201820637554 U CN201820637554 U CN 201820637554U CN 208373419 U CN208373419 U CN 208373419U
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- CN
- China
- Prior art keywords
- drying
- station
- spray
- spray painting
- integral machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model discloses a kind of rail wheel spray painting drying integral machine, including transportation system, further includes shell, paint-spraying drying system and electric control system；The rail wheel spray painting drying integral machine is controlled by the electric control system, and the electric control system includes PLC automatic controller；The enclosure interior forms spray station and drying station, and the spray station side wall setting spray painting operation is open；Setting is for being spaced the pneumatic clamshell doors of two stations between the spray station and the drying station；The shell further includes sliding door, track, wheel inlet and outlet and vent；The transportation system is controlled by the PLC automatic controller；The paint-spraying drying system includes coating cloud filter element and far-infrared heating tube.The utility model can make equipment overall appearance guarantee flatness by the way that shell is arranged on the outside of integral device, and spray station setting sliding door can guarantee to keep closing under spray station off position, guarantee inner facility cleaning.
Description
Technical field
The utility model belongs to spray painting drying equipment field, and in particular to a kind of rail wheel spray painting drying integral machine.
Background technique
Existing spray painting drying equipment generallys use square steel tube and does skeleton, and this structure causes machine weight larger, right
Maintenance inside equipment needs to carry out by opening using the fixed removable side panel of plum blossom bolt, therefore causes the inside of equipment
It overhauls cumbersome；Spray painting operation station is in opening-wide state at work simultaneously, but while not working lacks and blocks, and influences equipment
Cleaning inside and overall beautiful degree, lack protection；Therefore it needs a kind of with the external shell that can play protective action, energy
Enough guarantee the rail wheel spray painting drying integral machine of cleaning inside.
Utility model content
In order to solve the above-mentioned technical problem, the utility model provides a kind of rail wheel spray painting drying integral machine.
The utility model is achieved through the following technical solutions:
Rail wheel spray painting drying integral machine, including shell, paint-spraying drying system and electric control system；
The rail wheel spray painting drying integral machine is controlled by the electric control system, the electric control system packet
Include PLC automatic controller；
The enclosure interior forms spray station and drying station, and the spray station side wall setting spray painting operation is open；
Setting is for being spaced the pneumatic clamshell doors of two stations, the pneumatic clamshell doors between the spray station and the drying station
Including solenoid valve, the solenoid valve is electrically connected with the PLC automatic controller；The shell further includes sliding door, track, wheel
Inlet and outlet and vent；The track matched with the sliding door is fixedly installed at the top and bottom of the housing sidewall,
The sliding door is installed on the spray painting operation open outer side by the way that the track is retractable；The wheel inlet and outlet and the row
Air holes is connected with the spray station；
The paint-spraying drying system includes coating cloud filter element and far-infrared heating tube, and setting is used inside the spray station
Thermoelectricity is fixedly mounted respectively at the top of the baffle for detachably installing the coating cloud filter element, the drying station and on inner sidewall
Resistance and the far-infrared heating tube；The thermal resistance and the far-infrared heating tube are electrically connected with the PLC automatic controller.
Further, in the above-mentioned technical solutions:
The shell further includes spray painting filtering maintenance door and drying maintenance door, and the retractable installation of maintenance door is filtered in the spray painting
In the spray station side wall, the drying maintenance door is retractable to be installed on the drying station side wall.
Further, in the above-mentioned technical solutions:
The shell further includes siding and the frame made of U-steel, passes through bolt between the siding and the frame
It connects, applies high-temperature seal adhesive between the siding plate stitch of the surface of shell.
Further, in the above-mentioned technical solutions:
The shell of the drying station includes siding, rock wool board and zinc-plated inner panel from outside to inside, passes through rivet between each plate
Connection.
Further, in the above-mentioned technical solutions:
The coating cloud filter element includes active carbon filter and paint-fog filter；The baffle plate setting installation through-hole and solid
Determine slot, the fixing groove is fixedly connected with the baffle, and the paint-fog filter can by the installation through-hole and the baffle
Dismantling connection, the active carbon filter are detachably connected with the fixing groove.
Further, in the above-mentioned technical solutions:
The paint-spraying drying system further includes air exhaust units, and the air exhaust units include being fixedly connected with the exhaust outlet
Air-exhausting duct and the exhaust fan being fixedly installed in inside the air-exhausting duct, the exhaust fan and PLC automatic controller electricity
Connection.
Further, in the above-mentioned technical solutions:
Explosion-proof illuminating lamp is fixedly mounted in the spray station inside top, and the explosion-proof illuminating lamp is controlled automatically with the PLC
Device electrical connection processed.
The drying integral machine the utility model has the following beneficial effects: rail wheel described in the utility model paints, by
Shell is set on the outside of integral device, equipment overall appearance can be made to guarantee flatness, while frame is done using U-steel, in frame
Side can be used as threading groove use；It is respectively provided with maintenance door in spray station and drying station, passes through opening door lock, that is, openable, maintenance
It is convenient；Spray station setting sliding door can guarantee to keep closing under spray station off position, guarantee that inner facility is clear
It is clean.
Detailed description of the invention
The utility model is described in further detail with specific implementation method with reference to the accompanying drawing.
Fig. 1 is the overall structure diagram of the all-in-one machine；
Fig. 2 is the integrally-built top view of the all-in-one machine；
Fig. 3 is the schematic diagram of internal structure of the all-in-one machine；
Fig. 4 is the all-in-one machine schematic diagram of internal structure；
Fig. 5 is the schematic diagram of housing structure；
Fig. 6 is the transportation system structural schematic diagram.
In figure: 1, shell；101, spray station；1011, spray painting operation is open；102, drying station；103, sliding door；
104, track；105, wheel is imported and exported；106, vent；107, baffle；108, spray painting filtering maintenance door；109, drying maintenance
Door；110, siding；111, frame；2, coating cloud filter element；21, active carbon filter；22, paint-fog filter；3, far infrared adds
Heat pipe；4, thermal resistance；5, pneumatic clamshell doors；6, explosion-proof illuminating lamp；7, transportation system；71, disengaging wheel supply unit；72, it rotates
Paint supply unit；73, supply unit is dried.
Specific embodiment
Clear, complete description is carried out to the technical solution of the utility model with reference to the accompanying drawings and examples.
Embodiment 1
As shown in Figs. 1-5, herein described rail wheel paints drying integral machine, including shell 1, paint-spraying drying system and
Electric control system；
The rail wheel spray painting drying integral machine is controlled by the electric control system, the electric control system packet
Include PLC automatic controller；
Spray station 101 and drying station 102 are formed inside the shell 1, the spray station side wall setting spray painting is made
Industry opening 1011；Setting is for being spaced the pneumatic split of two stations between the spray station 101 and the drying station 102
Door 5, the pneumatic clamshell doors 5 include solenoid valve, and the solenoid valve is electrically connected with the PLC automatic controller；The shell 1
It further include sliding door 103, track 104, wheel inlet and outlet 105 and vent 106；Described in being matched with the sliding door 103
Track 104 is fixedly installed in 1 top side wall of shell and bottom, and the sliding door 103 passes through the retractable peace of the track 104
Loaded on 1011 outside of spray painting operation opening；The wheel inlet and outlet 105 and the vent 106 and the spray station
101 are connected；
The paint-spraying drying system includes coating cloud filter element 2 and far-infrared heating tube 3, inside the spray station 101
Baffle 107 for detachably installing the coating cloud filter element 2 is set, is divided on 102 top of drying station and inner sidewall
It Gu Dinganzhuan not thermal resistance 4 and the far-infrared heating tube 3；The thermal resistance 4 and the far-infrared heating tube 3 and the PLC
Automatic controller electrical connection.
Further, in the above-mentioned technical solutions:
The shell 1 further includes spray painting filtering maintenance door 108 and drying maintenance door 109, and maintenance door 108 is filtered in the spray painting
Retractable to be installed on 101 side wall of spray station, the drying maintenance door 109 is retractable to be installed on the drying station 102
Side wall.
Further, in the above-mentioned technical solutions:
The shell 1 further includes siding 110 and frame 111 made of U-steel, the siding 110 and the frame
It is bolted between 111, applies high-temperature seal adhesive between the siding plate stitch on 1 surface of shell.
Further, in the above-mentioned technical solutions:
The shell of the drying station 102 includes siding, rock wool board and zinc-plated inner panel from outside to inside, passes through riveting between each plate
Nail connection.
Further, in the above-mentioned technical solutions:
The coating cloud filter element 2 includes active carbon filter 21 and paint-fog filter 22；The setting of baffle 107 peace
Dress through-hole and fixing groove, the fixing groove are fixedly connected with the baffle 107, and the paint-fog filter 22 is logical by the installation
Hole is detachably connected with the baffle 107, and the active carbon filter 21 is detachably connected with the fixing groove.
The pernicious gas that herein described coating cloud filter element is used to generate spray painting operation is handled, and is made by described
The gas of vent discharge being capable of composite environmental-friendly requirement.
Further, in the above-mentioned technical solutions:
The paint-spraying drying system further includes air exhaust units, and the air exhaust units include and the fixed company of the exhaust outlet 106
The air-exhausting duct connect and the exhaust fan being fixedly installed in inside the air-exhausting duct, the exhaust fan and the PLC are automatically controlled
Device electrical connection.
Further, in the above-mentioned technical solutions:
Explosion-proof illuminating lamp 6 is fixedly mounted in 101 inside top of spray station, and the explosion-proof illuminating lamp 6 and PLC is certainly
Movement controller electrical connection.
, as shown in fig. 6, herein described rail wheel spray painting drying integral machine further includes transportation system 7, the delivery system
System 7 is the prior art well known by persons skilled in the art, and the transportation system is defeated including disengaging wheel supply unit 71, rotation spray painting
Unit 72 and drying supply unit 73 are sent, the rotation spray painting supply unit 72 includes turntable；The disengaging takes turns unit 71
In the hull outside, the rotation spray painting supply unit 72 and the drying supply unit 73 are located at the Spray Painter
Inside position 101 and the drying station 102；The transportation system 7 is controlled by the PLC automatic controller.
The disengaging wheel supply unit 71 includes disengaging wheel rack 711, the first rail and thumb wheel arm component I 712；Described
One rail is fixedly installed in the disengaging wheel 711 lower part of rack；
The drying supply unit includes drying rack 731, third rail and thumb wheel arm component II 732；
The thumb wheel arm component I 712 and the thumb wheel arm component II 732 include the thumb wheel for pushing wheel rolls forward
Arm and cylinder, the thumb wheel arm are fixedly connected with the connecting rod of the cylinder, the thumb wheel arm component I 712 and the thumb wheel arm
The cylinder of component II 732 is fixedly mounted respectively takes turns in rack 711 and the drying rack 731 with the disengaging；
The rotation spray painting supply unit 72 includes spray painting rack 721, the second rail, turntable 722, initiatively rocking arm 723
With driven rocker arm 724, the initiatively rocking arm 723 and the driven rocker arm 724 control wheel in perpendicular by hydraulic motor
Interior rotation pushes wheel rolls forward, the initiatively rocking arm 723, the driven rocker arm 724, institute by turntable cylinder cylinder
It states hydraulic motor and the turntable cylinder is fixedly installed on the turntable 722；The spray painting rack 721 is fixedly installed in
The turntable 722, second rail are fixedly installed in 721 lower part of spray painting rack；
Second rail both ends respectively with first rail and the third track bond；
The disengaging wheel rack 711, the spray painting rack 721 and 731 top of drying rack setting multi-directional ball are installed
Multi-directional ball is fixedly mounted in plate, the multi-directional ball mounting plate inside.
Working condition: rail wheel spray painting drying integral machine at work, by crane by wheel to be processed
It is lifted into the disengaging wheel rack of the disengaging wheel supply unit 71, starts the thumb wheel arm component I and push wheel forward
It rolls to the spray painting rack for the rotation spray painting supply unit 72 being located inside the spray station, wheel rolling stops
In the initiatively rocking arm position；
The sliding door 103 of 101 part of spray station is opened, staff is open by the spray painting operation
1011 carry out spray painting operation to wheel using spray-painting plant, start the hydraulic motor in painting process, make wheel vertical
Plane internal rotation, it is convenient uniformly to be painted to wheel surface, after front face of wheel reaches lacquer spraying technique requirement, start the rotation
Turntable rotates 180 degree, makes the wheel back side towards staff, starts to carry out spray painting operation to the wheel back side, completes to spray to the back side
After painting operation, the turntable restores to initial position, starts the turntable cylinder, opens simultaneously the pneumatic clamshell doors 5,
Wheel rolls forward is set to enter the drying station 102；
After wheel enters the drying station 102, the pneumatic clamshell doors 5 are closed, open far-infrared heating tube 3 to vehicle
Wheel is dried, while monitoring the drying temperature inside the drying station 102 by the thermal resistance 4, after the completion of drying, is opened
Moving the thumb wheel arm component II pushes wheel rolling to return the spray station 101, repeats above-mentioned painting process and carries out second
Spray painting operation reenters the drying station 102 and is dried after entire wheel finishing coat reaches spray painting requirement, completes to dry
Dry rear wheel, which rolls, to be returned to the disengaging and takes turns supply unit 71, by crane will spray painting drying completion wheel be lifted into it is specified
Next wheel to be processed is called in the rail wheel spray painting drying integral machine repetition aforesaid operations process and sprayed by position
Operation；
After the completion of use, the sliding door 103 is closed and guarantees 101 cleaning inside of spray station；
When needing to overhauling inside the spray station 101 and the drying station 102, the mistake can be opened
Filter maintenance door 108 and the drying maintenance door 109 are overhauled.
Herein described electric control system includes heater control, the control of air draft axial flow blower, hydraulic system electric appliance control
System, PLC automatic controller, station.Each executing agency that the electrical control system is used to control equipment acts and carries out electrical
Interlock protection.Ground connection, short circuit, phase shortage, under-voltage, over-voltage, overheat, limit, overcurrent and overload protection is arranged in system, in electric appliance and electricity
The defencive functions such as isolation are taken between source；Interlock protection is arranged in system, prevents operation error or equipment malfunction from making；Entire electrical system
Cable takes safeguard procedures, and cable is prevented surprisingly to be damaged.Control system using PLC programming automatically control, output module use after
Electric appliance isolation.
The technical solution through the foregoing embodiment, rail wheel spray painting drying integral machine described in the utility model,
By the way that shell is arranged on the outside of integral device, equipment overall appearance can be made to guarantee flatness, while doing frame using U-steel,
It can be used as threading groove use on the inside of frame；It is respectively provided with maintenance door in spray station and drying station, can be beaten by opening door lock
It opens, maintenance is convenient；Spray station setting sliding door can guarantee to keep closing under spray station off position, guarantee internal
Plant cleanliness.
The preferable specific implementation method of the above, only the utility model, but the protection scope of the utility model is not
It is confined to this, anyone skilled in the art is within the technical scope disclosed by the utility model, practical according to this
Novel technical solution and its utility model design are subject to equivalent substitution or change, should all cover the protection model in the utility model
Within enclosing.
Claims (7)
- The drying integral machine 1. rail wheel paints, it is characterised in that: including shell, paint-spraying drying system and electric control system；The rail wheel spray painting drying integral machine is controlled by the electric control system, and the electric control system includes PLC automatic controller；The enclosure interior forms spray station and drying station, and the spray station side wall setting spray painting operation is open；It is described Setting is used to be spaced the pneumatic clamshell doors of two stations between spray station and the drying station, and the pneumatic clamshell doors include Solenoid valve, the solenoid valve are electrically connected with the PLC automatic controller；The shell further includes sliding door, track, wheel disengaging Mouth and vent；The track matched with the sliding door is fixedly installed at the top and bottom of the housing sidewall, described Sliding door is installed on the spray painting operation open outer side by the way that the track is retractable；The wheel inlet and outlet and the vent It is connected with the spray station；The paint-spraying drying system includes coating cloud filter element and far-infrared heating tube, and spray station inside setting is used for can The baffle of the coating cloud filter element is installed in disassembly, be fixedly mounted respectively at the top of the drying station and on inner sidewall thermal resistance and The far-infrared heating tube；The thermal resistance and the far-infrared heating tube are electrically connected with the PLC automatic controller.
- The drying integral machine 2. rail wheel according to claim 1 paints, it is characterised in that:The shell further includes spray painting filtering maintenance door and drying maintenance door, and the spray painting filters that maintenance door is retractable to be installed on institute Spray station side wall is stated, the drying maintenance door is retractable to be installed on the drying station side wall.
- The drying integral machine 3. rail wheel according to claim 1 paints, it is characterised in that:The shell further includes siding and the frame made of U-steel, is connected between the siding and the frame by bolt It connects, applies high-temperature seal adhesive between the siding plate stitch of the surface of shell.
- The drying integral machine 4. rail wheel according to claim 3 paints, it is characterised in that:The shell of the drying station includes siding, rock wool board and zinc-plated inner panel from outside to inside, passes through rivet interlacement between each plate.
- The drying integral machine 5. rail wheel according to claim 1 paints, it is characterised in that:The coating cloud filter element includes active carbon filter and paint-fog filter；The baffle plate setting installation through-hole and fixation Slot, the fixing groove are fixedly connected with the baffle, and the paint-fog filter is removable by the installation through-hole and the baffle Connection is unloaded, the active carbon filter is detachably connected with the fixing groove.
- The drying integral machine 6. rail wheel according to claim 1 paints, it is characterised in that:The paint-spraying drying system further includes air exhaust units, and the air exhaust units include the air draft being fixedly connected with the exhaust outlet The exhaust fan inside the air-exhausting duct is managed and is fixedly installed in, the exhaust fan is electrically connected with the PLC automatic controller.
- The drying integral machine 7. rail wheel according to claim 1 paints, it is characterised in that:Explosion-proof illuminating lamp, the explosion-proof illuminating lamp and the PLC automatic controller is fixedly mounted in the spray station inside top Electrical connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820637554.6U CN208373419U (en) | 2018-04-28 | 2018-04-28 | Rail wheel spray painting drying integral machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820637554.6U CN208373419U (en) | 2018-04-28 | 2018-04-28 | Rail wheel spray painting drying integral machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208373419U true CN208373419U (en) | 2019-01-15 |
Family
ID=64973157
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820637554.6U Expired - Fee Related CN208373419U (en) | 2018-04-28 | 2018-04-28 | Rail wheel spray painting drying integral machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208373419U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108393227A (en) * | 2018-04-28 | 2018-08-14 | 大连海沃科技发展有限公司 | Rail wheel spray painting drying integral machine |
-
2018
- 2018-04-28 CN CN201820637554.6U patent/CN208373419U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108393227A (en) * | 2018-04-28 | 2018-08-14 | 大连海沃科技发展有限公司 | Rail wheel spray painting drying integral machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190115 |