CN208373277U - Broken line comprising the equipment using the kind of drive for saving power - Google Patents

Broken line comprising the equipment using the kind of drive for saving power Download PDF

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Publication number
CN208373277U
CN208373277U CN201820212435.6U CN201820212435U CN208373277U CN 208373277 U CN208373277 U CN 208373277U CN 201820212435 U CN201820212435 U CN 201820212435U CN 208373277 U CN208373277 U CN 208373277U
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China
Prior art keywords
crankshaft
broken line
power
jag
driven
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CN201820212435.6U
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Chinese (zh)
Inventor
甄友
刘正龙
施敏龙
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Jiangsu Dalongkai Technology Co Ltd
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Jiangsu Dalongkai Technology Co Ltd
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Abstract

The utility model discloses the broken lines comprising the equipment using the kind of drive for saving power, including the oil pump being connected with driving motor, oil pump is connected with fuel cylinder driving mechanism, the hinged connector in the extension end of the piston rod of fuel cylinder driving mechanism, the other end of connector is hinged on its jag of crankshaft, jag is as power intake, crankshaft is made of the jag between several segments flat segments and adjacent flat segments, it is connected between adjacent flat segments by jag, at least one jag is arranged in crankshaft, the quantity of fuel cylinder driving mechanism is consistent with the quantity of jag on crankshaft, the flat segments of two sides are rotatably connected on bearing block on crankshaft, one of flat segments are as output end, the output end of crankshaft is connected with part to be driven, for driving part to be driven to act.The utility model changes the driving method of broken line, and the power of required driving motor is much smaller compared to previous in the case where identical output torque, has saved power, be skillfully constructed, structure it is simple.

Description

Broken line comprising the equipment using the kind of drive for saving power
Technical field
The utility model relates to save the driving equipment of power and comprising its broken line.
Background technique
Current processing line is for example crushed line (especially steel scrap is crushed line, and steel scrap becomes smart furnace charge after it is broken), all It is directly to be connected with part to be driven (steel scrap is crushed the tup in line i.e. on crusher rotor) using driving motor, but it is such The power of motor needed for driving method is larger, and energy consumption is high, and the output torque that for example reach 6000N.M generally requires 450KW (8 Grade motor) motor, some large sizes be crushed line 120000N.M in need output torque generally require 7500KW (10 grades of motors) Motor.Authorization Notice No. is the patent of CN 103480626B: a kind of broken method with furnace charge process integration of scrap iron and steel, The technology for the combined crushing that cyclopentane gas detector is broken for level-one, standing crusher is two-stage crushing is used, is repeatedly squeezed, rubbing, The non-ferrous metal being mingled in scrap iron and steel, nonmetallic and rubbish are completely separated.Using two-stage selection by winnowing, magnetic separation, eddy current point It is useless to form a set of thin-walled for society's recycling for the mode that a variety of method for separating such as choosing, screening machine sorting, artificial separation combine The cracking and sorting equipment of steel be effectively crushed to thin-walled scrap iron and steel, sort, obtains fine work raw scrap material.Granted publication Number patent for being CN 101530822B: scrap steel crusher, for scrap iron and steel, abandoned car, household electrical appliance it is broken.Including tool There are charger, crusher main engine, universal shaft, coupling main shaft and the motor of hydraulic twin-roll, charger includes bearing block, slips Slot, upper roller lift arm, compressed oil cylinder, upper pressure roller, hydraulic motor and push roller, crusher main engine include principal axis roller, on Lid, upper box, lower box, blanking port, lower screen cloth, lower chopping block, overturning oil cylinder, upper discharge door, upper discharge door oil cylinder and liner Plate, principal axis roller include main shaft, partition, diaphragm housing ring, tup pin shaft, squeeze tup and strike tup, and coupling main shaft one end passes through ten thousand It is connected to axis with principal axis roller one end, the other end is connected with motor.The two are all still using motor direct-drive crusher Tup on rotor is crushed work to carry out material to be broken, and required power of motor is larger, and energy consumption is high.
Utility model content
The purpose of this utility model is that overcoming defect existing in the prior art, the driving equipment for saving power is provided, The power very little of driving motor in the case where identical output torque, be skillfully constructed, structure it is simple.
To achieve the above object, the technical solution of the utility model is to design a kind of kind of drive for saving power, is led to Motor driven of overdriving oil pump, then oil pump drive cylinder driving mechanism, fuel cylinder driving mechanism drive crankshaft to rotate again, finally lead to It crosses crankshaft and delivers power to part to be driven.It is related to saving the driving equipment of power, including the oil pump being connected with driving motor, Oil pump is connected with fuel cylinder driving mechanism, the hinged connector in the extension end of the piston rod of fuel cylinder driving mechanism, connector it is another One end is hinged on its jag of crankshaft, and jag is as power intake, and crankshaft is by several segments flat segments and adjacent flat segments Between jag constitute, be connected between adjacent flat segments by jag, at least one jag, oil cylinder driving is arranged in crankshaft The quantity of mechanism is consistent with the quantity of jag on crankshaft, and the flat segments of two sides are rotatably connected on bearing block on crankshaft, wherein One flat segments is connected as output end, the output end of crankshaft with part to be driven, for driving part to be driven to act.Pass through drive Dynamic motor drives oil pump, and oil pump drive cylinder again, piston rod band dynamic crankshaft rotates after oil cylinder driving, it appears that original motor was direct Driving (generally recognizing from this field) should more save transmission effect than increasing connection transmission mechanism between motor and part to be driven Rate, and this programme exactly goes it around, increases connection transmission mechanism (oil pump, oil cylinder, song between motor and part to be driven Axis), transmission efficiency is improved instead, power very little (the mainly motor driven of driving motor in the case where identical output torque Oil pump, and oil pump driving method is the oil pressure of hydraulic oil, oil pressure pressure can be very big, the arm of force is increased using being equal to after crankshaft, So need power with regard to small), be skillfully constructed, structure it is simple.Assuming that the power of the motor of driving oil pump is P1, the power of oil pump For P2, P2=η × P1=P × Q, wherein P is oil pressure (unit Pa), and Q is flow (unit L/min), and η is power of motor to oil pump The transformation efficiency of power, the power of oil cylinder are P3, P32×P2=η × η2×P1=η × η2× P × Q, and according to flow Q and Oil pressure P can obtain thrust F=P × S of the piston rod of oil cylinder, and wherein S is the area of rodless cavity in oil cylinder, and oil pressure P passes through liquid The size of the adjustable P of overflow valve in pressure system, oil pressure P be it is adjustable, range is pushing away for 0~30Mpa namely piston rod Power F is adjustable, therefore the structure of entire drive apparatus can be with very little, but the torque exported is very big, plays the efficiency of using electricity wisely (being 50t grade for thrust F, the sectional area very little of oil cylinder, when oil pressure is 20Mpa, cylinder diameter only needs 180mm), then crankshaft The power at place is F × R × N1Namely the power at crankshaft is (P1/Q)×S×R×N1, wherein R is that the crank distance of crankshaft is main The distance of axle journal, N1(pass through a speed changer such as booster engine at last crankshaft again to turn crankshaft for the revolving speed of crankshaft output end Fast N1Switch to N2, N2That is<450KW/6000N.M>, N2=a × N1), therefore in this manner, it can reduce the function of motor Rate, such as motor 55KW, but arrived its power at crankshaft up to 450KW (by increasing the size of S and l, i.e. nothing in increase oil cylinder Distance of the crank apart from trunnion of the area of rod cavity, crankshaft, namely (P in above formula1/Q)×S×R×N1× a=P4, P4= 450KW, P1=55KW), then power is transmitted to tup again by crankshaft, it can also reach the power of 450KW, exportable 6000N.M's Torque.
The driving motor of broken line comprising the driving equipment using the kind of drive, broken line is connected with oil pump, oil Pump be connected with fuel cylinder driving mechanism, the hinged connector in the extension end of the piston rod of fuel cylinder driving mechanism, connector it is another End is hinged on the crank of crankshaft, and for crank as power intake, at least one crank, the number of fuel cylinder driving mechanism is arranged in crankshaft Amount is consistent with the quantity of crank, and the trunnion of two sides is rotatably connected on bearing block on crankshaft, and one of trunnion is as defeated Outlet, the output end of crankshaft are connected with part to be driven, for driving part to be driven to act.Crushing mechanism is crushed in line in steel scrap Tup i.e. on crusher rotor.
Further technical solution is that connector is connecting rod or connecting column;The crankshaft is by four sections of trunnions and three Crank is constituted, and there are three the fuel cylinder driving mechanism is set, the piston rod of each fuel cylinder driving mechanism is cut with scissors with three cranks respectively It connects;The part to be driven is the crushing mechanism in broken line, and crushing mechanism is for being crushed part to be broken.
Further technical solution is that broken line is for being crushed old metal or waste leather or sandstone.Certainly broken material These, can also be other useless solids incessantly.
Further technical solution is to be crushed line to be used for breaking scrap material, and the power of the driving motor is 55kw, is crushed The output torque of line is 6000N.M.80% or more input power can be saved, the broken line for having large-scale torque to need chooses electricity Magnitude of power of machine and so on.
Advantages and beneficial effects of the utility model lie in that utility model changes the driving method of broken line, by previous electricity Machine, which is directly driven part to be driven and is changed to motor in a manner of broken material, first drives this driving equipment, then is driven by this driving equipment Move part to be driven, the power very little of driving motor in the case where identical output torque, be skillfully constructed, structure it is simple;Pass through drive Dynamic motor drives oil pump, and oil pump drive cylinder again, piston rod band dynamic crankshaft rotates after oil cylinder driving, it appears that original motor was direct Driving (generally recognizing from this field) should more save transmission effect than increasing connection transmission mechanism between motor and part to be driven Rate, and this programme exactly goes it around, increases connection transmission mechanism (oil pump, oil cylinder, song between motor and part to be driven Axis), transmission efficiency is improved instead, power very little (the mainly motor driven of driving motor in the case where identical output torque Oil pump, and oil pump driving method is the oil pressure of hydraulic oil, oil pressure pressure can be very big), be skillfully constructed, structure it is simple;It is general small Its output torque of the broken line of type is 6000N.M, only needs 55kw using the power of driving motor after this programme, and needs to use in the past The motor of 450KW is compared, and is greatlyd improve in terms of whether saving electric energy, can be saved 80% or more input power, have The broken line that large-scale torque needs, chooses magnitude of power of motor and so on.
Detailed description of the invention
Fig. 1 is the schematic diagram for the driving equipment embodiment one that the utility model saves power;
Fig. 2 is that crank rotation is connected to the schematic diagram on bearing block in Fig. 1;
Fig. 3 is the structural schematic diagram of the utility model embodiment two;
Fig. 4 is the schematic diagram at another visual angle of Fig. 3.
In figure: 1, oil pump;2, fuel cylinder driving mechanism;3, piston rod;4, connector;5, crankshaft;6, jag;7, straight Section;8, bearing block;9, cylinder support.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is further described.Implement below Example is only used for clearly illustrating the technical solution of the utility model, and cannot be used as a limitation the protection model of limitation the utility model It encloses.
Embodiment one:
As shown in Figure 1 and Figure 2, the utility model is the driving equipment for saving power, including the oil pump being connected with driving motor 1, oil pump 1 is connected with fuel cylinder driving mechanism 2, hinged one of the jag 6 (namely crank) of the piston rod 3 of fuel cylinder driving mechanism 2 Connector 4, the other end of connector 4 are hinged on its jag 6 of crankshaft 5, jag 6 be used as power intake, if crankshaft 5 by Jag 6 between dry section flat segments 7 and adjacent flat segments 7 is constituted, and is connected between adjacent flat segments 7 by jag 6, crankshaft 5 are arranged at least one jag 6, and the quantity of fuel cylinder driving mechanism 2 is consistent with the quantity of jag 6 on crankshaft 5, two on crankshaft 5 The flat segments 7 of side are rotatably connected on bearing block 8, one of flat segments 7 be used as output end, the output end of crankshaft 5 with wait drive Moving part is connected, for driving part to be driven to act.Jag 6 is in channel steel shape or semicircle shape;The connector 4 be connecting rod or Connecting column;The crankshaft 5 is made of four sections of flat segments 7 and three jags 6, each there are three the fuel cylinder driving mechanism 2 is set The piston rod 3 of a fuel cylinder driving mechanism 2 is hinged with three jags 6 respectively.
Broken line comprising the driving equipment for saving power, the driving motor of broken line are connected with oil pump 1, it is described to Actuator is the crushing mechanism in broken line, and crushing mechanism is for being crushed part to be broken.Broken line is for being crushed old metal or giving up Leather or sandstone.Broken line is used for breaking scrap material, and the power of the driving motor is 55kw, and the output torque of broken line is 6000N.M。
Embodiment two:
It is with the difference of embodiment one, as shown in Figure 3, Figure 4, the cylinder body of three fuel cylinder driving mechanisms 2 is rotatably connected on On cylinder support 9, the same flat segments 7 that the piston rod of three fuel cylinder driving mechanisms 2 is rotatably connected on crankshaft 5 are (namely main Axle journal) on, crankshaft 5 is rotatably connected on bearing block 8, and the output end of crankshaft 5 passes through gear set again and power is transmitted to part to be driven.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these change It also should be regarded as the protection scope of the utility model into retouching.

Claims (4)

1. the broken line comprising the equipment using the kind of drive for saving power, which is characterized in that the driving motor of broken line with Oil pump is connected, and oil pump is connected with fuel cylinder driving mechanism, the hinged connector in the extension end of the piston rod of fuel cylinder driving mechanism, even The other end of fitting is hinged on the crank of crankshaft, and for crank as power intake, at least one crank is arranged in crankshaft, and oil cylinder drives The quantity of motivation structure and the quantity of crank are consistent, and the trunnion of two sides is rotatably connected on bearing block on crankshaft, one of main Axle journal is connected as output end, the output end of crankshaft with part to be driven, for driving part to be driven to act.
2. broken line as described in claim 1, which is characterized in that the connector is connecting rod or connecting column;The crankshaft It is made of four sections of trunnions and three cranks, there are three the fuel cylinder driving mechanism is set, the piston of each fuel cylinder driving mechanism Bar is hinged with three cranks respectively;The part to be driven is the crushing mechanism in broken line, and crushing mechanism is to be broken for being crushed Part.
3. broken line as claimed in claim 2, which is characterized in that the broken line is for being crushed old metal or waste leather or sand Stone.
4. broken line as claimed in claim 3, which is characterized in that the broken line is used for breaking scrap material, the driving electricity The power of machine is 55kw, and the output torque for being crushed line is 6000N.M.
CN201820212435.6U 2018-02-07 2018-02-07 Broken line comprising the equipment using the kind of drive for saving power Active CN208373277U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201820212435.6U CN208373277U (en) 2018-02-07 2018-02-07 Broken line comprising the equipment using the kind of drive for saving power

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201820212435.6U CN208373277U (en) 2018-02-07 2018-02-07 Broken line comprising the equipment using the kind of drive for saving power

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Publication Number Publication Date
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108435395A (en) * 2018-02-07 2018-08-24 江苏大隆凯科技有限公司 It saves the kind of drive of power and includes the broken line of the equipment using this mode

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108435395A (en) * 2018-02-07 2018-08-24 江苏大隆凯科技有限公司 It saves the kind of drive of power and includes the broken line of the equipment using this mode

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