CN208366753U - A kind of high-speed overload friction-wear detecting apparatus - Google Patents
A kind of high-speed overload friction-wear detecting apparatus Download PDFInfo
- Publication number
- CN208366753U CN208366753U CN201820708398.8U CN201820708398U CN208366753U CN 208366753 U CN208366753 U CN 208366753U CN 201820708398 U CN201820708398 U CN 201820708398U CN 208366753 U CN208366753 U CN 208366753U
- Authority
- CN
- China
- Prior art keywords
- sample
- pin
- tray
- oil
- hydraulic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Abstract
The utility model discloses a kind of high-speed overload friction-wear detecting apparatus, described device is secondary by double-pin-disk-type friction, drive and transmission system, data collection and analysis and control system, hydraulic loading system and mechanical support system form；Sample pin is coaxially mounted to tray sample two sides by sample pin slide in double-pin-disk-type friction pair；Hydraulic working cylinder is fixed on sample pin slide assembly in hydraulic loading system, and work push rod and sample key seat are connected, and the sample pin of two sides applies pressing force equal in magnitude and contrary to tray sample both ends of the surface under the promotion of work push rod；Driving and transmission system and tray sample jackshaft are sequentially connected；Data collection and analysis and control system are made of the torque and speed sensors of torque, slide rheostat, oil liquid pressure sensor and controller and display recording device.The utility model avoids causing partial load to tray sample by using double-pin-disk-type friction pair form, can carry out heavy load friction and wear test well.
Description
Technical field
The utility model belongs to material friction wear properties the field of test technology, and in particular to arrives a kind of high-speed overload friction
Abrasion testing device.
Background technique
Model wear test because of its advantages that cost is relatively low, and versatility is good, and sample is easy to manufacture, and the test period is shorter, at
To develop new-type friction material, experimental test means indispensable in the courses of work such as novel friction pair are designed.It is worn in model real
In testing, different friction pair forms is generallyd use, to simulate different friction subtask situations, such as simple sliding friction, pure rolling
Dynamic friction, rolling-sliding/friction etc..The common secondary form that rubs has: pin-disc type, ring-block formula, ball-disc type, four ball-type etc..Its
In, and because pin disk-type friction auxiliary structure is simple, work is flexible, it is easy to accomplish, it is most widely used.
In the existing secondary measuring technology method that rubbed based on pin-disk, what is be most widely used is single pin-tray type structure.
Concrete methods of realizing is to utilize the individual sample pin end face being clamped in fixed chuck, the end for the tray sample that opposite grinding rotates about the axis
Face；Or using the individual sample pin end face being clamped in rotary chuck, the end face of the fixed tray sample of opposite grinding, the two is face at this time
Contact, friction type is simple sliding friction, and in order to obtain the relative rotation speed of sample pin and tray sample, the axis of the two must be wrong
It opens.Structure test performance under the operating condition of middle low load and low sliding speed is good.But due to sample pin and tray sample
Axis misalignment arrangement, sample pin is on the end face for withstanding on tray sample, so that tray sample has tendency of toppling, swivel bearing receiving
The unbalance loading radial force of rotation.Therefore under heavy duty or high-speed working condition excitation, friction pair is easy to appear high vibration, and experiment can not
Progress the case where.Even if test is gone on smoothly, the service life of the severe swivel bearing of stress condition can also be greatly shortened.
For defect of single pin-tray type structure under high-speed overload operating condition of test, occur based on three pins-disk-type friction pair
Test device.In the apparatus, using three identical same tray samples of sample pin opposite grinding.And these three sample pins with
It is evenly arranged centered on the axis of tray sample.In the ideal case, three uniformly distributed sample pins are to power meeting of toppling caused by tray sample
It cancels out each other, so that swivel bearing is only acted on by axial force without the radial force rotated, is provided for high-speed overload operating condition of test
Possibility.But the friction pair is to three sample pin length, the concentricity of both collet and sample disk axis, tray sample plane
The requirement on machining accuracy such as degree are high, limit application in a practical situation.
As the secondary operating condition of friction becomes increasingly complex, and gradually to high speed, heavy loading development, original list
Pin-disk-type friction test device cannot fully meet exploitation test request.Tribology worker is to high speed is able to carry out, again
The novel test device of load proposes demand.
Summary of the invention
In view of the above-mentioned deficiencies in the prior art, the utility model provides a kind of high-speed overload friction and wear test
Device.The utility model while the test of low load middle and slow speed of revolution, is applied equally to high speed and heavy duty in good carry out
Lotus operating condition of test, in addition, it is contemplated that the secondary complicated working environment of friction, the utility model can also be simulated in different lubricant environments
Under friction pair test.In conjunction with Figure of description, the technical solution of the utility model is as follows:
A kind of high-speed overload friction-wear detecting apparatus, by double-pin-disk-type friction pair 1, driving and transmission system 2, data
Collection analysis and control system 3, hydraulic loading system 4 and mechanical support system 5 form；
It include a tray sample 12 and two sample pins 16 in the double-pin-disk-type friction pair 1, the sample pin 16 passes through
Sample key seat 15 on sample pin slide assembly is coaxially mounted to 12 two sides of tray sample；
Hydraulic loading system 4 is made of hydraulic working cylinder 41, work push rod 42 and hydraulic circuit, hydraulic working cylinder 41
It is fixed on sample pin slide assembly, work push rod 42 and one of sample key seat 15 are connected, in the promotion of work push rod 42
The sample pin 16 of lower two sides applies pressing force equal in magnitude and contrary to 12 both ends of the surface of tray sample；
The driving and transmission system 2 and tray sample jackshaft 11 are sequentially connected, and driving tray sample 12 rotates；
The data collection and analysis and control system 3 are passed by 11 revolving speed of monitoring tray sample jackshaft and the rotational speed and torque of torque
Sensor 31, the slide rheostat 32 being connect with sample key seat 15, the oil liquid pressure sensor for detecting hydraulic circuit oil pressure
33, and the controller and display recording device composition that are connect with each monitoring or drive control element signal.
A kind of high-speed overload friction-wear detecting apparatus, wherein the double-pin-disk-type friction pair 1 is by tray sample jackshaft
11, tray sample 12, fastening nut 17, sample pin slide assembly and sample pin 16 form；
The tray sample 12 is positioned with 11 conical surface of tray sample jackshaft, and fixed by fastening nut 17；
The sample pin slide assembly is made of sample pin slide 13, coaster 14, sample key seat 15 and sliding rail 18；
The sample pin slide 13 is slidably connected on sliding rail 18 by coaster 14, and the sample pin in 12 side of tray sample is sliding
A sample key seat 15 is fixed on seat 13, the hydraulic working cylinder 41 is fixed on the sample pin slide 13 of 12 other side of tray sample
On, the work push rod 42 in another sample key seat 15 and hydraulic working cylinder 41 is connected；The sample pin 16 is fixed on tray sample
In the sample key seat 15 of 12 two sides, so that the axis of two sample pins 16 is overlapped, and the axis of two sample pins 16 and tray sample 12
Axis is parallel.
A kind of high-speed overload friction-wear detecting apparatus, wherein the hydraulic circuit is by volume adjustable hydraulic pump 43, electromagnetism
Regulation relief valve 44, two position and four-way reversing valves 45, accumulator 46 and fuel tank 47 are made up of piping connection；
The oil inlet of volume adjustable hydraulic pump 43 connects fuel tank 47, oil outlet respectively with electromagnetism regulation relief valve 44 and two four-ways
The oil inlet of reversal valve 45 is connected；
The oil return opening of the oil outlet of electromagnetism regulation relief valve 44 and two position and four-way reversing valves 45 is separately connected fuel tank 47；
Two hydraulic fluid port of control side of two position and four-way reversing valves 45 is connected with the rod chamber of hydraulic working cylinder 41 and rodless cavity respectively；
Accumulator 46 is connected on the oil circuit that two position and four-way reversing valves 45 are connected with 41 rodless cavity of hydraulic working cylinder.
A kind of high-speed overload friction-wear detecting apparatus, wherein the driving and transmission system 2 are by driving motor 26, band
Transmission mechanism and belt wheel shaft 22 are sequentially connected composition；
Described 31 one end of torque and speed sensors is connected by flexible coupling 21 with belt wheel shaft 22, and the other end is by scratching
Property shaft coupling 21 is connected with tray sample jackshaft 11, to realize that power is transmitted from driving motor 26 to tray sample jackshaft 11.
A kind of high-speed overload friction-wear detecting apparatus, wherein the slide rheostat 32 has two groups, the company of being separately fixed at
Connect about 15 two sides of sample key seat of work push rod 42；
The slide rheostat 32 is fixed on sample pin slide assembly, and is connected by sheet metal with sample key seat 15；
Wherein, one end of sheet metal is connected on sample key seat 15, and the sliding block of the other end and slide rheostat 32 is connected, in sample key seat
15 drive sliding block slides along the length direction of slide rheostat 32, so that the displacement variable of sample key seat 15 be switched to
The change in resistance amount of slide rheostat 32.
A kind of high-speed overload friction-wear detecting apparatus, wherein the mechanical support system 5 is by bearing block 51, tray sample
Bracket 52, pedestal 53, slide bracket 54, sensor stand 55 and drive axle support composition；
11 both ends of tray sample jackshaft are mounted on sample disc carrier 52 by bearing block 51；
Sample pin slide assembly is horizontally fixed on slide bracket 54；
Torque and speed sensors 31 are connected among driving and transmission system 2 and tray sample by the support of sensor stand 55
Between axis 11；
Transmission shaft in drive axle support support installation driving and transmission system 2；
The sample disc carrier 52, slide bracket 54, sensor stand 55 and drive axle support are each attached to pedestal 53
On.
A kind of high-speed overload friction-wear detecting apparatus, further includes oil box 61 and oil-deflecting cover 62, and the oil box 61 is mounted on
The lower section of tray sample 12, and the liquid level of added lubricating fluid is higher than the lowest point of tray sample 12 in oil box 61；
The oil-deflecting cover 62 covers from top to down along the circumferencial direction of tray sample 12 to be set in 12 outside of tray sample, by tray sample
The lubricating fluid that 12 rotary centrifugal force is thrown away will be along oil-deflecting cover 62 back in oil box 61.
Compared with prior art, the utility model has the beneficial effects that:
1, test device described in the utility model is by distinctive double-pin-disk-type friction pair form, and two coaxially arranged
Sample pin clamps tray sample in the form of to top, provides clamping force, so that the pressing force of two single pin-disk-type friction pairs is mutual
It offsets, avoids causing partial load to tray sample, heavy load frictional wear experiment can be carried out well.
2, double-pin used by test device described in the utility model-disk friction auxiliary structure, so that tray sample is not toppled
Torque, therefore compared to conventional pin disk-form, the utility model can increase axis spacing between sample pin and tray sample, so that
Under same revolving speed, bigger relative sliding velocity can be obtained between sample pin and tray sample, especially suitable for rubbing at a high speed
Wipe wear test.
3, in test device described in the utility model, due to passing through dovetail groove knot between sample pin slide and sample pin bearing
Structure is slidably connected, so that when carrying out high-speed friction wear test, the system as caused by tray sample end face plane degree error
Vibrational excitation can be changed into the axial movement of sample pin slide, the high vibration without causing package unit, so that the present apparatus
Stability is more preferably in high-speed friction experimentation.
4, special double-pin used by test device described in the utility model-disk rubs auxiliary structure so that tray sample not by
Tilting moment, even if the still very little of load suffered by swivel bearing is big compared to conventional pin disk-form under high-speed overload lotus operating condition
The service life of test device and the stability of test are improved greatly.
Detailed description of the invention
Fig. 1 is the main view of high-speed overload friction-wear detecting apparatus described in the utility model；
Fig. 2 is double-pin-disk-type friction pair axis side in high-speed overload friction-wear detecting apparatus described in the utility model
Figure；
Fig. 3 is the shaft side figure of sample pin slide assembly in high-speed overload friction-wear detecting apparatus described in the utility model；
Fig. 4 a is work shape when sample pin is not worn in high-speed overload friction-wear detecting apparatus described in the utility model
State figure；
Fig. 4 b is the working condition in high-speed overload friction-wear detecting apparatus described in the utility model, after the abrasion of sample pin
Figure；
Fig. 5 is the hydraulic principle of the hydraulic loading system of high-speed overload friction-wear detecting apparatus described in the utility model
Figure；
Fig. 6 is after high-speed overload friction-wear detecting apparatus described in the utility model installs friction of fluid lubrication test fittings
Structural schematic diagram.
In figure:
1- double-pin-disk-type friction pair, 2- driving and transmission system, 3- data collection and analysis and control system,
4- hydraulic loading system, 5- mechanical support system；
11- tray sample jackshaft, 12- tray sample, 13- sample pin slide, 14- coaster,
15- sample key seat, 16- sample pin, 17- fastening nut, 18- sliding rail,
19- holding screw；
21- flexible coupling, 22- belt wheel shaft, 23- combine big belt wheel, and 24- combines small pulley,
25- transmission belt, 26- driving motor；
31- torque and speed sensors, 32- slide rheostat, 33- oil liquid pressure sensor；
41- hydraulic working cylinder, 42- work push rod, 43- volume adjustable hydraulic pump, 44- electromagnetism regulation relief valve,
Two position and four-way reversing valve of 45-, 46- accumulator, 47- fuel tank；
51- bearing block, 52- sample disc carrier, 53- pedestal, 54- slide bracket,
55- sensor stand, 56- belt wheel bracing strut；
61- oil box, 62- oil-deflecting cover.
Specific embodiment
For the technical solution of the utility model and its course of work is further described, in conjunction with Figure of description, this is practical new
The specific embodiment of type is as follows:
As shown in Figure 1 and Figure 5, the utility model provides a kind of high-speed overload friction-wear detecting apparatus, by double-pin-disk
Formula friction pair 1, driving and transmission system 2, data collection and analysis and control system 3, hydraulic loading system 4 and mechanical support system
5 composition of system.Wherein, mechanical support system 5 is the brace foundation of entire test device, provides support for each building block；It is double
Pin-disk-type friction pair 1 is the core component of test device, by the tray sample 12 of the two sample pins 15 and rotation that face,
Form two single pin-disk-type friction pairs；Driving and transmission system 2 are tested for the operation of double-pin-disk-type friction pair 1 provides power；
The signal processing and control centre of data collection and analysis and control system 3 as test device are keeping test device to stablize
On the basis of work, the status signal of each site sensor feedback is acquired, and notes down, analyze and handle data；Hydraulic loaded system
System 4 provides pressing force by the working hydraulic pressure of generation particular pressure for double-pin-disk-type friction pair 1.
As shown in Fig. 2, the double-pin-disk-type friction pair 1 is by tray sample jackshaft 11, tray sample 12, fastening nut 17, examination
Sample pin slide assembly and sample pin 16 form, wherein the sample pin slide assembly is by sample pin slide 13, coaster 14, examination
Sample key seat 15 and sliding rail 18 form.
The tray sample jackshaft 11 is horizontally disposed, and both ends are rotatably installed on support 52 by bearing block 51；
The tray sample 12 is the disk that centre is provided with bellmouth, is required according to fc-specific test FC, selects specific material to make, tray sample
12 both ends of the surface are working face, should be required to be processed as the equal plane of roughness according to fc-specific test FC；The tray sample 12 passes through
Bellmouth and the tapered shaft in 11 middle section of tray sample jackshaft, which cooperate, to be positioned, and passes through fastening nut 17 for tray sample 12 along axial solid
It is scheduled on tray sample jackshaft 11, guarantees that the concentricity of the two and 12 both ends of the surface of tray sample rotate the vertical of axis with this
Degree；Torque is transmitted by installation flat key between the tray sample jackshaft 11 and tray sample 12, to guarantee the two synchronous rotary.Examination
After sample dish jackshaft 11 and tray sample 12 are assembled, the rotation axis of tray sample 12 is horizontal direction.
As shown in figure 3, sample pin slide 13 is vertical by a horizontal long slab and one in the sample pin slide assembly
Short slab group become L shape structure, wherein the horizontal long slab back of sample pin slide 13 is fixedly mounted in the horizontal direction there are two cunning
Vehicle 14, the coaster 14 are slidably connected on sliding rail 18, and 18 level of sliding rail is fixedly mounted in carriage holder 54, sample pin
Slide 13 is free to slide along sliding rail 18 with coaster 14.
As shown in figure 3, there are two sample key seats 15 for setting in the double-pin-disk-type friction pair 1, respectively corresponds and be equipped with one
A sample pin 16.Wherein, a sample key seat 15 is horizontally fixed on the vertical short slab of sample pin slide 13, sample key seat 15
One end be provided with cylindrical bore, cylindrical sample pin 16 is mounted in the cylindrical bore, and the side of key seat 15 is also opened
There is tapped through hole, by being fixed in sample key seat 15 from side mounting screw 19 by sample pin 16, in the another of sample key seat 15
It is externally threaded on the outer circumference surface of one end, matched threaded hole is provided on the vertical short slab of sample pin slide 13, it is described
Sample key seat 15 is connected through a screw thread on the vertical short slab for being fixed on sample pin slide 13；Another sample key seat 15 is mounted on liquid
On the work push rod 42 for pressing working cylinder 41, the hydraulic working cylinder 41 is the execution unit of hydraulic loading system 4；The hydraulic work
Make the horizontal long slab front that cylinder 41 is mounted by means of bolts on sample pin slide 13, the hydraulic working cylinder 41 is in level side
To setting, one end of the sample key seat 15 is fixedly connected on 42 outer end of work push rod of hydraulic working cylinder 41 by bolt level
On face, the other end of sample key seat 15 is provided with cylindrical bore, and cylindrical sample pin 16 is mounted in the cylindrical bore,
The side of key seat 15 is also provided with tapped through hole, by being fixed in sample key seat 15 from side mounting screw 19 by sample pin 16.
The sample pin 16 is all made of cylinder, and according to fc-specific test FC demand, is made by respective material, and outer end face is working face.
As shown in Fig. 2, the sample pin slide assembly is arranged in the side of tray sample 12, two peaces by slide bracket 54
The sample key seat 15 of dress sample pin 16 is oppositely arranged in 12 two sides of tray sample, and the sample key seat 15 of two installation sample pins 16
Axis be overlapped in horizontal direction, and install sample pin 16 15 axis of sample key seat and tray sample 12 rotation axis it is flat
Row, i.e. sample pin 16 are installed perpendicular to the end face of tray sample 12.
According to the spacing of pin disk sliding speed setting 16 axis of sample pin and 12 axis of tray sample needed for test, and want
Seek the spacing between 12 axis of common axis line and tray sample of sample pin 16, i.e. pin-disk axis spacing diameter for being less than tray sample 12,
This enables two sample pins 16 to clip two end face opposite grindings of tray sample 12, to form two single pin-disk-type friction pairs.
At this point, the pressing force of two single pin-disk-type friction pairs is cancelled out each other because equal in magnitude contrary.Pin-disk axis spacing is answered
It requires to give by specifically testing sliding speed, make it possible between revolving speed and pin-disk axis by setting tray sample 12
Away from obtaining the sliding speed of particular size.
The driving and transmission system 2 are that double-pin-disk-type friction pair 1 provides driving force with the rotation for driving tray sample 12,
Enable tray sample 12 and sample pin 16 mutual sliding wear at a given speed.As shown in Figure 1, driving and transmission system 2 are by scratching
Property shaft coupling 21, belt wheel shaft 22, combination big belt wheel 23, combination small pulley 24, transmission belt 25 and driving motor 26 form.
The driving motor 26 is fastened by bolts on pedestal 53, and combination big belt wheel 23 passes through flat key and driving motor 26
Output shaft be connected, the working speed of the driving motor 26 is controlled by data collection and analysis and control system 3, according to test need
Set can under specific rotation speeds state steady operation.
The belt wheel shaft 22 is mounted on belt wheel bracing strut 56 by bearing block 51, combination small pulley 24 by flat key with
One end of belt wheel shaft 22 is connected, and the combination big belt wheel 23 passes through transmission belt 25 and is sequentially connected with combining between small pulley 24.
By combination big belt wheel 23 with combine the transmission between small pulley 24, play the role of speedup, tray sample 12 reached
High-revolving test request.In addition, various sizes of wheel group biography is applied in combination with combine in combination big belt wheel 23 between small pulley 24
It is dynamic to be capable of providing one or more transmission ratio, suitable band is selected according to the working speed section of test request and driving motor 26
Wheel group.
The other end of the belt wheel shaft 22 and data collection and analysis and the torque and speed sensors 31 in control system 3
It is connected between input shaft by flexible coupling 21, between 31 output shaft of torque and speed sensors and sample jackshaft 11
It is connected by flexible coupling 21, the flexible coupling 21 and belt wheel shaft 22, torque and speed sensors 31 and tray sample
It is connected between jackshaft 11 by flat key to transmit torque, is as the connection structure of between centers using flexible coupling 21 herein
In order to eliminate processing and the installation error of two connected shaft ends, and make the two being capable of reliable delivery torque.
The purpose that belt wheel shaft 22 is arranged between the torque rotary speed sensor 31 and small pulley 24 is that protection torque turns
Fast sensor 31 makes the torque and speed sensors 31 during the test only by the torque of its input shaft, to improve it
Measuring accuracy, and prolong the service life.
As shown in figure 5, working hydraulic pressure of the hydraulic loading system 4 by generation particular pressure, is 16 opposite grinding sample of sample pin
Disk 12 provides pressing force, and hydraulic oil circuit is typical pressure-control circuit.The hydraulic loading system 4 is by hydraulic working cylinder
41, work push rod 42, volume adjustable hydraulic pump 43, electromagnetism regulation relief valve 44, two position and four-way reversing valves 45, accumulator 46 and fuel tank
47 compositions.
The oil liquid input terminal of the volume adjustable hydraulic pump 43 is connected by oil pipe with fuel tank 47, and the oil liquid of volume adjustable hydraulic pump 43 is defeated
Outlet is connected with the hydraulic fluid port of 45 side of the input terminal of electromagnetism regulation relief valve 44 and two position and four-way reversing valves respectively, the variable liquid
The control signal receiving end of press pump 43 is connect with the controller signals in data collection and analysis and control system 3, passes through controller
The output pressure of volume adjustable hydraulic pump 43 is controlled, and then is pumped into the working fluid of specified pressure to hydraulic oil circuit.
The output end of the electromagnetism regulation relief valve 44 is connect by oil pipe with fuel tank 47；Electromagnetism regulation relief valve 44 controls
Signal receiving end is also connect with the controller signals in data collection and analysis and control system 3, controls electromagnetism tune by controller
The oil pressure relief for saving overflow valve 44, when carrying out fc-specific test FC, according to the pressing force between required sample pin 16 and tray sample 12
The oil pressure relief for setting overflow valve 44, thereby guarantees that the operating pressure of hydraulic oil circuit.
In four hydraulic fluid ports of two four-way electromagnetic reversing valves 45, the oil of a hydraulic fluid port and volume adjustable hydraulic pump 43 of side
Liquid output end is connected, another hydraulic fluid port of side is connected with fuel tank 47, a hydraulic fluid port of the other side and having for hydraulic working cylinder 41
Rod cavity is connected, another hydraulic fluid port of the other side is connected with the rodless cavity of hydraulic working cylinder 41, two four-way electromagnetic reversing valves
45 control signal receiving end is also connect with the controller signals in data collection and analysis and control system 3, passes through controller control
The operating position of two four-way electromagnetic reversing valves 45 is made, and then controls the connection direction of fluid pressure line, finally controls hydraulic
The push pull maneuver of hydraulic push rod 42 in cylinder 41, hydraulic push rod 42 are provided out relevant pressure according to the oil pressure of setting.
The accumulator 46 is connected to the pipeline of 41 rodless cavity of hydraulic working cylinder and two 45 connection of four-way electromagnetic reversing valve
On, for eliminating the hydro pulse in hydraulic oil circuit, the operating pressure of stable hydraulic working oil path, and absorbs and drawn by vibration
The hydraulic shock risen reduces test error.
The signal processing and control centre of the data collection and analysis and control system 3 as entire test device,
While holding meanss steady operation, the status signal that the sensor at each monitoring position is fed back is acquired, and note down analysis prison
The data of survey.As shown in Fig. 1, Fig. 3 and Fig. 5, the data collection and analysis and control system 3 are by torque and speed sensors 31, cunning
Dynamic rheostat 32, oil liquid pressure sensor 33, controller and display recording device (not shown) composition.
As shown in Figure 1, as previously mentioned, torque and speed sensors 31 be connected to tray sample jackshaft 11 and belt wheel shaft 22 it
Between, to measure the tach signal and dtc signal of tray sample jackshaft 11 in real time, torque and speed sensors 31 and controller and aobvious
Show that recording device signal connects, sends the real-time tach signal and dtc signal that measure to controller and display recording device.
As shown in figure 3, the slide rheostat 32 there are two groups, it is each attached to the horizontal long slab front of sample pin slide 13,
Two groups of slide rheostats 32 are arranged in the upper and lower of work 42 connected position of push rod of sample key seat 15 and hydraulic working cylinder 41
Two sides are connected by a sheet metal, specifically respectively between the slide rheostat 32 of upper and lower two sides and intermediate sample key seat 15
The lower end on ground, sheet metal is fixedly connected in the horizontal direction with the outer surface of sample key seat 15, and the upper end of sheet metal and sliding become
The sliding block of resistance device 32 is fixedly connected, the sliding block of slide rheostat 32 and the resistance wire point contact of slide rheostat 32, and in external force
Under the action of along slide rheostat 32 length direction slide, to realize the change in resistance of slide rheostat 32.The sliding becomes
Resistance device 32 is connect with display recording device electric signal, sends the real-time resistance value signal measured to display recording device.
It is in the purpose that one group of slide rheostat 32 is installed in about 15 two sides of sample key seat respectively: takes two groups of sliding variable resistances
The average value of device 32 improves the accuracy of measurement as real-time monitoring value with compensating error.
As shown in figure 5, oil liquid pressure sensor 33 is mounted in the hydraulic oil circuit of hydraulic loading system 4, it is specific to pacify
On the rodless cavity of hydraulic working cylinder 41 and the connecting line of two position and four-way reversing valves 45, to monitor the reality of hydraulic oil circuit
When fuel injection pressure signal, the oil liquid pressure sensor 33 and controller and display recording device signal connect, the liquid that will be measured
The real-time fuel injection pressure signal of pressure working oil path sends controller and display recording device to.
As described above, the controller receive torque and speed sensors 31 monitor the real-time revolving speed transmitted and dtc signal with
And oil liquid pressure sensor 33 monitors the real-time fuel injection pressure signal transmitted, and then to the pressing force between sample pin 16 and tray sample 12
And relative sliding velocity carries out closed-loop control.The opposite sliding speed that controller is set by controlling the revolving speed of driving motor 26
Degree adjusts operating oil pressure by control variable pump 43 and electromagnetic relief valve 44, obtains presetting between sample pin 16 and tray sample 12
Pressing force.
As described above, display recording device, which receives torque and speed sensors 31, monitors the real-time revolving speed transmitted and torque letter
Number, oil liquid pressure sensor 33 monitors the real-time fuel injection pressure signal transmitted and slide rheostat 32 monitors the real-time resistance value letter transmitted
Number.After handling data according to aforementioned process, calculate to obtain friction factor and wear rate in real time, and record test data for
Subsequent analysis.
The mechanical support system 5 provides mechanical support for former components.As shown in Figure 1, the mechanical support system 5
It is made of bearing block 51, sample disc carrier 52, pedestal 53, slide bracket 54, sensor stand 55 and belt wheel bracing strut 56.
Pedestal of the pedestal 53 as a whole set of test device, surface offers the T-slot of lateral direction penetrating for T-nut
It passes through, to fasten its top each components of device.Rubber mat is provided with to vibration isolation between the pedestal 53 and ground.
It is rotatably attached at the top of the sample disc carrier 52 by bearing block 51 and 11 both ends of tray sample jackshaft, sample
52 bottom of disc carrier is fastened on pedestal 53 by T-nut, provides bearing for tray sample 12.
Sliding rail 18, sliding rail 18 and sample pin slide is fixedly mounted in 54 top of sample pin slide bracket in the horizontal direction
13 are slidably connected by coaster 14, so that sample pin slide 13 is slidably mounted on bracket 54,54 bottom of bracket passes through T
Type nut is fastened on pedestal 53, provides bearing for sample pin slide assembly.
It is fixedly connected by bolt with torque and speed sensors 31 at the top of the sensor stand 55,55 bottom of sensor stand
Portion is fastened on pedestal 53 by T-nut, provides bearing for torque and speed sensors 31.
It is rotatably attached by bearing block 51 with pulley shaft 22 at the top of the belt wheel bracing strut 56,56 bottom of belt wheel bracing strut
Portion is fastened on pedestal 53 by T-nut, provides bearing for pulley shaft 22.
In addition, high-speed overload friction-wear detecting apparatus described in the utility model further includes an oil box 61 and an Oil Guide
Cover 62, the oil box 61 is mounted on the lower section of tray sample 12, and the liquid level of added lubricating fluid is higher than tray sample in oil box 61
12 lowest point；The oil-deflecting cover 62 covers from top to down along the circumferencial direction of tray sample 12 to be set in 12 outside of tray sample, is used for
By the lubricating fluid thrown away by the rotary centrifugal force of tray sample 12 back in oil box 61.The bottom of the oil box 61 and oil-deflecting cover
The bottom at 62 both ends is fixedly mounted on pedestal 53.
The test process of high-speed overload friction-wear detecting apparatus described in the utility model is specific as follows:
S1: as shown in fig. 4 a, start the volume adjustable hydraulic pump 43 in hydraulic loading system 4, at this time two position and four-way reversing valves 45
Work makes volume adjustable hydraulic pump 43 and the rodless cavity of hydraulic working cylinder 41 be connected in left position, the rod chamber and oil of hydraulic working cylinder 41
Case 47 is connected, and under the promotion of hydraulic oil, work push rod 42 is protruding, and then pushes and be fixedly connected with work 42 end of push rod
Sample key seat 15 move to close to the direction of tray sample 12, until the examination in the sample key seat 15 of 12 two sides of tray sample
Sample pin 16 will be pressed on simultaneously on 12 both sides of the face of tray sample, at this point, passing through the oil liquid pressure being mounted on hydraulic oil circuit
Sensor 33 measures the oil pressure value in oil circuit, and oil pressure value is multiplied with cross-sectional area in the cylinder of hydraulic working cylinder 41, can be obtained
Pressing force between sample pin 16 and tray sample 12；
In this step, on the one hand, during hydraulic loading system 4 applies pressure to double-pin-disk-type friction pair 1,
Since sample pin slide 13 can be free to slide along 18 direction of sliding rail, at this point, being fixed on the vertical short slab of sample pin slide 13 of L shape
On sample key seat 15 in sample pin 16 generate it is equal in magnitude and contrary with the sample pin 16 of 12 other side of tray sample
Reaction force.This allows for imposing great load outward regardless of work push rod 42,16 pairs of sample pin examinations of 12 two sides of tray sample
The pressing force of sample dish 12 is always equal in magnitude and contrary, and then cancels out each other, without to jackshaft 11 and its bearing
Seat 51 imposes additional radial force；
On the other hand, the processing flatness fluctuation of 12 both ends of the surface of tray sample, is inhaled by the accumulator 46 in hydraulic oil circuit
While receiving a part, it can also be changed into sample pin slide assembly along the linear slide of slide direction, to will not cause strong
Strong vibration, this makes the test process for simulating high-speed friction operating condition more stable；
S2: the driving motor 26 in starting driving and transmission system 2 passes sequentially through combination big belt wheel 23, transmission belt 25, group
Close small pulley 24, belt wheel shaft 22 and flexible coupling 21, it is final that examination disk jackshaft 11 is driven to rotate, at this time by in examination disk
Between the torque value that measures of the connected torque and speed sensors 31 of axis 11 be two sides 16 opposite grinding tray sample 12 of sample pin friction
Torque can be obtained the frictional force of 16 opposite grinding tray sample 12 of two sides sample pin with moment of friction divided by pin-disk axis spacing；It will
The frictional force of the 16 opposite grinding tray sample 12 of sample pin of two sides obtains rubbing for unilateral 16 opposite grinding tray sample 12 of sample pin divided by two
Power is wiped, the frictional force of unilateral 16 opposite grinding tray sample 12 of sample pin is divided by sample pin 16 and tray sample obtained in step S1
Pressing force between 12 can be obtained the real-time friction factor of 16 opposite grinding tray sample 12 of sample pin；
The tach signal that torque and speed sensors 31 measure is the revolving speed of tray sample 12, the revolving speed of tray sample 12 multiplied by
Pin-disk axis spacing can be obtained the relative sliding velocity of 16 opposite grinding tray sample 12 of two sides sample pin；Pass through controller and display
The monitoring signals that recording device receives, adjusting pin-disk axis spacing or the output revolving speed for controlling driving motor 26, and then obtain institute
The frictional force and relative sliding velocity of the 16 opposite grinding tray sample 12 of sample pin needed；
S3: as shown in Figure 4 b, with the progress of test, sample pin 16 is constantly worn in tray sample 12, due to tray sample
The roughness of 12 both sides of the face is identical, and the sample pin 16 of two sides is identical to the pressing force size of tray sample 12, therefore two sides
Sample pin 16 abrasion condition it is essentially identical；Contact pressure with the generation of abrasion, between sample pin 16 and tray sample 12
It decreases, hydraulic push rod 42 will continue to stretch out to compensate mill under the action of 4 internal oil pressure of hydraulic loading system
Damage amount, in addition, the reaction force of hydraulic working cylinder 41 drives sample pin slide assembly to stretch along sliding rail 18 to work push rod 42
The opposite direction of length direction moves, until two sample pins 16 re-fetch balance to the pressing force of tray sample 12；
At the same time, when working push rod 42 axially movable, the sliding block of slide rheostat 32 edge on resistance wire will be driven
It slides axially, and then converts the axial displacement situation of change of hydraulic push rod 42 to the variation of 32 resistance value of slide rheostat, it is real
When feed back to controller and display recording device, this enables the spacing between two sample key seats 15 to pass through slide rheostat
32 resistance change is observed in real time；According to calibration numerical value, it is micro- that sample pin 16 in sample key seat 15 can be read by change in resistance
The product of the cross-sectional area of small abrasion length, abrasion length and sample pin 16 is wear volume；
S4: after the completion of test, by the controller in data collection and analysis and control system 3, to hydraulic loading system 4
In two position and four-way reversing valves, 45 sending action instruction, control two position and four-way reversing valves 45 work in right position, make volume adjustable hydraulic pump
43 are connected with the rod chamber of hydraulic working cylinder 41, and the rodless cavity of hydraulic working cylinder 41 is connected with fuel tank 47, in the promotion of hydraulic oil
Under, work push rod 42 inwardly retracts, and then drives the sample key seat 15 being fixedly connected with work 42 end of push rod to far from sample
Disk 12 moves, until the sample pin 16 being located in the sample key seat 15 of 12 two sides of tray sample leaves 12 both sides of the face of tray sample.
Claims (7)
1. a kind of high-speed overload friction-wear detecting apparatus, it is characterised in that:
By double-pin-disk-type friction secondary (1), driving and transmission system (2), data collection and analysis and control system (3), hydraulic loaded
System (4) and mechanical support system (5) composition；
It include a tray sample (12) and two sample pins (16), the sample pin (16) in the double-pin-disk-type friction secondary (1)
Tray sample (12) two sides are coaxially mounted to by the sample key seat (15) on sample pin slide assembly；
Hydraulic loading system (4) is made of hydraulic working cylinder (41), work push rod (42) and hydraulic circuit, hydraulic working cylinder
(41) it is fixed on sample pin slide assembly, work push rod (42) and one of sample key seat (15) are connected, in work push rod
(42) the sample pin (16) of two sides applies pressing force equal in magnitude and contrary to tray sample (12) both ends of the surface under promotion；
The driving and transmission system (2) and tray sample jackshaft (11) are sequentially connected, driving tray sample (12) rotation；
The data collection and analysis and control system (3) are passed by monitoring tray sample jackshaft (11) revolving speed and the rotational speed and torque of torque
Sensor (31), the slide rheostat (32) being connect with sample key seat (15), the oil liquid pressure biography for detecting hydraulic circuit oil pressure
Sensor (33), and the controller and display recording device composition that are connect with each monitoring or drive control element signal.
2. a kind of high-speed overload friction-wear detecting apparatus as described in claim 1, it is characterised in that:
The double-pin-disk-type friction secondary (1) is sliding by tray sample jackshaft (11), tray sample (12), fastening nut (17), sample pin
Seat assembly and sample pin (16) composition；
The tray sample (12) and tray sample jackshaft (11) conical surface position, and fixed by fastening nut (17)；
The sample pin slide assembly is made of sample pin slide (13), coaster (14), sample key seat (15) and sliding rail (18)；
The sample pin slide (13) is slidably connected on sliding rail (18) by coaster (14), the sample in tray sample (12) side
A sample key seat (15) is fixed on pin slide (13), the hydraulic working cylinder (41) is fixed on the examination of tray sample (12) other side
On sample pin slide (13), the work push rod (42) in another sample key seat (15) and hydraulic working cylinder (41) is connected；The examination
Sample pin (16) is fixed in the sample key seat (15) of tray sample (12) two sides, so that the axis of two sample pins (16) is overlapped, and two
The axis of sample pin (16) is parallel with the axis of tray sample (12).
3. a kind of high-speed overload friction-wear detecting apparatus as described in claim 1, it is characterised in that:
The hydraulic circuit is by volume adjustable hydraulic pump (43), electromagnetism regulation relief valve (44), two position and four-way reversing valves (45), storage
Energy device (46) and fuel tank (47) pass through piping connection and form；
The oil inlet of volume adjustable hydraulic pump (43) connects fuel tank (47), oil outlet respectively with electromagnetism regulation relief valve (44) and two four
The oil inlet of logical reversal valve (45) is connected；
The oil outlet of electromagnetism regulation relief valve (44) and the oil return opening of two position and four-way reversing valves (45) are separately connected fuel tank (47)；
Two hydraulic fluid port of control side of two position and four-way reversing valves (45) is connected with the rod chamber of hydraulic working cylinder (41) and rodless cavity respectively；
Accumulator (46) is connected on the oil circuit that two position and four-way reversing valves (45) are connected with hydraulic working cylinder (41) rodless cavity.
4. a kind of high-speed overload friction-wear detecting apparatus as described in claim 1, it is characterised in that:
The driving and transmission system (2) are sequentially connected and are formed by driving motor (26), tape handler and belt wheel shaft (22)；
Described torque and speed sensors (31) one end is connected by flexible coupling (21) with belt wheel shaft (22), and the other end passes through
Flexible coupling (21) is connected with tray sample jackshaft (11), to realize power from driving motor (26) to tray sample jackshaft
(11) it transmits.
5. a kind of high-speed overload friction-wear detecting apparatus as described in claim 1, it is characterised in that:
The slide rheostat (32) has two groups, is separately fixed at the sample key seat (15) up and down two of connection work push rod (42)
Side；
The slide rheostat (32) is fixed on sample pin slide assembly, and is connected by sheet metal with sample key seat (15)；
Wherein, one end of sheet metal is connected on sample key seat (15), and the sliding block of the other end and slide rheostat (32) is connected, in sample
The drive sliding block of key seat (15) slides along the length direction of slide rheostat (32), so that the displacement of sample key seat (15) be become
Change amount switchs to the change in resistance amount of slide rheostat (32).
6. a kind of high-speed overload friction-wear detecting apparatus as described in claim 1, it is characterised in that:
The mechanical support system (5) is by bearing block (51), sample disc carrier (52), pedestal (53), slide bracket (54), sensing
Device bracket (55) and drive axle support composition；
Tray sample jackshaft (11) both ends are mounted on sample disc carrier (52) by bearing block (51)；
Sample pin slide assembly is horizontally fixed on slide bracket (54)；
Torque and speed sensors (31) are connected in driving and transmission system (2) and tray sample by sensor stand (55) support
Between between axis (11)；
Transmission shaft in drive axle support support installation driving and transmission system (2)；
The sample disc carrier (52), slide bracket (54), sensor stand (55) and drive axle support are each attached to pedestal
(53) on.
7. a kind of high-speed overload friction-wear detecting apparatus as described in claim 1, it is characterised in that:
The test device further includes oil box (61) and oil-deflecting cover (62), and the oil box (61) is mounted under tray sample (12)
Side, and the liquid level of added lubricating fluid is higher than the lowest point of tray sample (12) in oil box (61)；
The oil-deflecting cover (62) is covered from top to down along the circumferencial direction of tray sample (12) sets on the outside of tray sample (12), by sample
The lubricating fluid that the rotary centrifugal force of disk (12) is thrown away will be along oil-deflecting cover (62) back in oil box (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820708398.8U CN208366753U (en) | 2018-05-14 | 2018-05-14 | A kind of high-speed overload friction-wear detecting apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820708398.8U CN208366753U (en) | 2018-05-14 | 2018-05-14 | A kind of high-speed overload friction-wear detecting apparatus |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208366753U true CN208366753U (en) | 2019-01-11 |
Family
ID=64934333
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820708398.8U Active CN208366753U (en) | 2018-05-14 | 2018-05-14 | A kind of high-speed overload friction-wear detecting apparatus |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208366753U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108896425A (en) * | 2018-05-14 | 2018-11-27 | 吉林大学 | A kind of high-speed overload friction-wear detecting apparatus and its test method |
| DE102021131542A1 (en) | 2021-12-01 | 2023-06-01 | Ac2T Research Gmbh | Tribometric testing system |
-
2018
- 2018-05-14 CN CN201820708398.8U patent/CN208366753U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108896425A (en) * | 2018-05-14 | 2018-11-27 | 吉林大学 | A kind of high-speed overload friction-wear detecting apparatus and its test method |
| CN108896425B (en) * | 2018-05-14 | 2024-04-02 | 吉林大学 | High-speed heavy-load friction and wear testing device and testing method thereof |
| DE102021131542A1 (en) | 2021-12-01 | 2023-06-01 | Ac2T Research Gmbh | Tribometric testing system |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108896425A (en) | A kind of high-speed overload friction-wear detecting apparatus and its test method | |
| CN101709953B (en) | Lubricant film thickness measuring instrument | |
| CN201060144Y (en) | Rolling friction abrasion machine | |
| CN105675298B (en) | A kind of corner-type Hooks coupling universal coupling testing stand | |
| WO2014180152A1 (en) | Performance test device for mechanical seal | |
| CN103934723A (en) | Controllable adjusting and measuring device of ball screw pretightening force and pretensioning amount | |
| CN208366753U (en) | A kind of high-speed overload friction-wear detecting apparatus | |
| CN105067467B (en) | A kind of joint curved surface faying face friction and wear characteristic test device and test method | |
| CN105973600B (en) | A kind of multifunctional water lubricating thrust bearing systems test bed | |
| CN105021338A (en) | Torque measurement apparatus and method for miniature tension-torsion fatigue testing machine | |
| CN105738105A (en) | Large-torque large-deflection-angle universal coupling testing stand | |
| CN110530637A (en) | Planetary roller screw dynamic property general-utility test platform | |
| CN107560855A (en) | A kind of filmatic bearing dynamic and static state performance experimental rig | |
| CN102809488B (en) | Loading mechanism of mute life testing machine of rolling bearing | |
| CN103592192A (en) | End face friction and abrasion tester | |
| CN109342244A (en) | Bearing shell friction and wear test testing machine and its test method | |
| CN105738106A (en) | Tripod non-centering type universal coupling testing stand | |
| CN102809486A (en) | Driving mechanism of mute life testing machine of rolling bearing | |
| CN106017959A (en) | Lead screw guide rail reliability testing stand based on electro-hydraulic servo loading | |
| CN106441882A (en) | Bidirectional loading device of planetary roller screw pair and loading method | |
| CN110887590B (en) | High-speed bearing friction tester | |
| JP2868684B2 (en) | Friction and wear test equipment | |
| CN109540782A (en) | A kind of pin disk-type friction abrasion tester | |
| CN105277459A (en) | Multifunctional fatigue abrasion testing machine | |
| CN114878163B (en) | Dynamic and static synchronous loading testing device for high-precision dynamic pressure thrust foil bearing |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |