CN208362685U - A kind of Alkali reduction machine - Google Patents
A kind of Alkali reduction machine Download PDFInfo
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- CN208362685U CN208362685U CN201820770530.8U CN201820770530U CN208362685U CN 208362685 U CN208362685 U CN 208362685U CN 201820770530 U CN201820770530 U CN 201820770530U CN 208362685 U CN208362685 U CN 208362685U
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- alkali
- steaming box
- rack
- cloth
- roller group
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Abstract
The utility model discloses a kind of Alkali reduction machines, it is related to material treatment processing technique field, its key points of the technical solution are that: including rack, transfer roller, alkali pool, steaming box and dehydration device, several transfer rollers rotate carrying on the rack, the alkali pool is fixed on bottom of the frame, the steaming box is fixed on the rack and is located at alkali pool side, the dehydration device is located above alkali pool, cloth is rotated by transfer roller successively passes through alkali pool, dehydration device and steaming box, the dehydration device includes the squeeze roller group of rotation carrying on the rack, extrusion slot is equipped in the squeeze roller group, the cloth passes through extrusion slot and mutually abuts with squeeze roller group, the loss of reduction lye is reached, it is beneficial to energy conservation the beneficial effect of environmental protection.
Description
Technical field
The utility model relates to material treatment processing technique fields, more specifically, it relates to a kind of Alkali reduction machine.
Background technique
Alkali decrement treatment is the process that dacron is handled in high temperature and denseer caustic lye of soda, and terylene surface is by alkaline etching
Afterwards, quality mitigates, and fibre diameter attenuates, and surface forms pit, and the letter of fiber cuts Stiffness, eliminates the pole of dacron thread
Light, and the gap of fabric intertwined point is increased, make fabrics feel soft, soft glossy, improve moisture absorbing and sweat releasing property, there is silk one
As style, therefore also known as Silk-Like handle.
Alkali decrement treatment process flow is followed successively by alkali immerging, decatize, hot water wash, soaps, washes, drying.In Alkali reduction
After the completion, cloth is delivered to by next decatize process by rotating roller, but due to impregnate also remained on the cloth after alkali pool compared with
More lye, cloth, which is directly delivered to subsequent processing, will cause a large amount of lye losses, be unfavorable for energy conservation and environmental protection.
Utility model content
In view of the deficienciess of the prior art, having and reducing the purpose of this utility model is to provide a kind of Alkali reduction machine
Lye is lost, and is beneficial to energy conservation the advantage of environmental protection.
To achieve the above object, the utility model provides following technical solution:
A kind of Alkali reduction machine, including rack, transfer roller, alkali pool, steaming box and dehydration device, several transfer rollers are equal
On the rack, the alkali pool is fixed on bottom of the frame for rotation carrying, and the steaming box is fixed on the rack and is located at alkali pool side,
The dehydration device is located above alkali pool, and cloth is rotated by transfer roller successively passes through alkali pool, dehydration device and steaming box, described
Dehydration device includes the squeeze roller group of rotation carrying on the rack, is equipped with extrusion slot in the squeeze roller group, the cloth passes through
Extrusion slot is simultaneously mutually abutted with squeeze roller group.
By adopting the above technical scheme, cloth successively passes through alkali pool, squeeze roller group and steaming box by transfer roller, impregnates alkali pool
Cloth afterwards also remains more lye, and the cloth with more lye is by squeeze roller group, since squeeze roller group is to cloth
Mutual extrusion is carried out, power is separated with cloth so that the lye on cloth is squeezed, and the lye being separated falls into alkali pool again
In the middle, to reduce lye loss, it is beneficial to energy conservation environmental protection.
Further, the support column for being used to support squeeze roller group is fixedly connected in the rack, the squeeze roller group includes
Fixed press roller and movable compression roller, the support column are equipped with fixed arm and cursor, and the fixed arm is fixed with support column
Connection, the cursor and support are column articulated, and the fixed press roller rotation is carried on fixed arm, and the activity compression roller turns
Dynamic to be carried on lever arm, the lever arm is connected with force piece far from one end of support column.
By adopting the above technical scheme, it is cooperated by movable compression roller and fixed press roller, makes to be located at movable compression roller
Cloth between fixed press roller is squeezed power and realizes separation lye, and movable compression roller rotation is carried on lever arm, leads to
Crossing force piece can be such that lever arm rotates around the hinged end of lever arm and support column, i.e. realization regulation activity compression roller and fixed press
Gap between roller, the squeeze roller group made are suitable for the cloth of different-thickness.
Further, the force piece is cylinder, and the cylinder includes cylinder body and piston rod, and the cylinder body is fixedly connected on alkali
On pool wall, the free end of the piston rod and lever arm are rotatablely connected.
By adopting the above technical scheme, lever arm rotation is driven by cylinder, squeezes movable compression roller close to or far from fixed
Pressure roller, during the work time, cloth are connected between movable compression roller and fixed press roller, due to using cylinder to make movable extruding
Roller and fixed press roller generate mutual extrusion power, and there are certain compressible types for gas in cylinder, effectively prevent movable compression roller
The extruding force generated with fixed press roller is excessive, and causes cloth stuck phenomenon.
Further, there are two the cylinder is set, two cylinders are respectively arranged on squeeze roller group two sides.
By adopting the above technical scheme, by being set to the cylinder of squeeze roller group two sides, by the driving activity simultaneously of two cylinders
Arm rotation, it is ensured that adjust more stable when the movable compression roller that rotation is carried on lever arm.
Further, the steaming box is externally provided with steam generator, and the steam generator is connected with steam pipework, the steaming
Vapor pipeline passes through steaming box and extends in steaming box, and the steam pipework is located at equipped with several spray heads in steaming box, described
Steaming box bottom is equipped with catch basin, and the catch basin slot bottom offers discharge outlet, connects between the discharge outlet and steam generator
It is connected to water return pipeline.
By adopting the above technical scheme, cloth needs to carry out warming and humidifying by steaming box, in steaming box after alkali pool
Steam pipework discharges a large amount of steam, and steam forms droplet on steaming box tank wall, when droplet reaches it is a certain amount of when, form water flow simultaneously
It is flow to steaming box bottom, the catch basin by the way that steaming box bottom is arranged in collects water, and passes through water return pipeline and set
The pump housing in steam generator is set, water is returned into steam generator, water circulation system is formed, is conducive to save water.
Further, filter screen is equipped at the discharge outlet.
By adopting the above technical scheme, cloth in process, can generate a small amount of filament and fall off, and drained by setting
Filter screen at mouthful, can effectively prevent the filament to fall off to enter steam generator.
Further, the steaming box tank wall is equipped with visual windows, is fixedly connected with transparent glass in the visual windows
Plate.
By adopting the above technical scheme, through working condition in visual windows observation steaming box, staff is facilitated to judge machine
Whether device operation is normal and personnel easy to repair observe mechanical disorder reason.
In conclusion the utility model has the following beneficial effects:
1, cloth successively passes through alkali pool, squeeze roller group and steaming box by transfer roller, and the cloth after impregnating alkali pool also remains
More lye, the cloth with more lye since squeeze roller group carries out mutual extrusion to cloth, made by squeeze roller group
Lye on the cloth power that is squeezed is separated with cloth, the lye being separated is fallen into alkali pool again, to reduce alkali
Liquid stream is lost, and environmental protection is beneficial to energy conservation；
2, it is cooperated by movable compression roller and fixed press roller, makes to be located between movable compression roller and fixed press roller
Cloth be squeezed power and realize separation lye, movable compression roller rotation is carried on lever arm, can make activity by force piece
Arm is rotated around the hinged end of lever arm and support column, i.e. gap between realization regulation activity compression roller and fixed press roller, is made
Squeeze roller group be suitable for different-thickness cloth.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly introduced, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, the structure that can also be shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the first viewing angle constructions schematic diagram of the utility model embodiment；
Fig. 2 is the second viewing angle constructions schematic diagram of the utility model embodiment；
Fig. 3 is the partial sectional view in Fig. 2 at A-A.
Appended drawing reference: 100, rack；101, support column；200, transfer roller；300, alkali pool；400, steaming box；410, steam
Generator；420, steam pipework；421, spray head；430, water return pipeline；500, dehydration device；510, fixed press roller；520, living
Dynamic compression roller；530, fixed arm；540, cursor；600, cylinder；610, cylinder body；620, piston rod；700, visual windows.
Specific embodiment
It elaborates with reference to the accompanying drawing to the technical solution of the utility model.
A kind of Alkali reduction machine, referring to Fig. 1, including rack 100, transfer roller 200, alkali pool 300, steaming box 400 and dehydration
Device 500.Wherein, several transfer rollers 200 are rotated and are carried in rack 100, and alkali pool 300 is fixed at 100 bottom of rack,
Steaming box 400 is fixed in rack 100 and is located at 300 side of alkali pool, and dehydration device 500 is located at 300 top of alkali pool.Cloth passes through
Alkali pool 300, dehydration device 500 and steaming box 400 are successively passed through in the rotation of transfer roller 200.
Specifically, dehydration device 500 includes the squeeze roller group that rotation is carried in rack 100, it is fixedly connected in rack 100
There is the support column 101 for being used to support squeeze roller group, squeeze roller group includes fixed press roller 510 and movable compression roller 520, wherein
Extrusion slot is formed between fixed press roller 510 and movable compression roller 520, cloth passes through extrusion slot and is connected to fixed press roller
Between 510 and movable compression roller 520.Support column 101 is equipped with fixed arm 530 and cursor 540, fixed arm 530 and support column
101 are fixedly connected, and cursor 540 and support column 101 are hinged, and the rotation of fixed press roller 510 is carried on fixed arm 530, activity
The rotation of compression roller 520 is carried on lever arm, and lever arm is connected with force piece far from one end of support column 101.
Cloth successively passes through alkali pool 300, squeeze roller group and steaming box 400 by transfer roller 200, after impregnating alkali pool 300
Cloth also remains more lye, and the cloth with more lye passes through squeeze roller group, movable compression roller 520 and fixed press
Roller 510 cooperates, and so that the cloth being located between movable compression roller 520 and fixed press roller 510 is squeezed power and realizes separation
Lye, the lye being separated are fallen into again in alkali pool 300, to reduce lye loss, are beneficial to energy conservation environmental protection；Its
Secondary, the movable rotation of compression roller 520 is carried on lever arm, lever arm can be made around lever arm and support column 101 by force piece
Hinged end rotation, i.e. gap between realization regulation activity compression roller 520 and fixed press roller 510, the squeeze roller group made are applicable in
In the cloth of different-thickness.
Specifically, force piece is cylinder 600, and there are two cylinder 600 sets, two cylinders 600 are respectively arranged on squeeze roller group
Two sides, cylinder 600 include cylinder body 610 and piston rod 620.Cylinder body 610 is fixedly connected on 300 wall of alkali pool, piston rod 620 from
It is rotatablely connected by end and lever arm.Lever arm rotation is driven by cylinder 600, makes movable compression roller 520 close to or far from fixation
Compression roller 510, during the work time, cloth are connected between movable compression roller 520 and fixed press roller 510, due to using gas
Cylinder 600 makes movable compression roller 520 and fixed press roller 510 generates mutual extrusion power, and gas has certain press in cylinder 600
Miniature, the extruding force for effectivelying prevent movable compression roller 520 and fixed press roller 510 to generate is excessive, and causes cloth stuck phenomenon.
And by the cylinder 600 for being set to squeeze roller group two sides, lever arm is driven to rotate simultaneously by two cylinders 600, it is ensured that adjust
It is more stable when the movable compression roller 520 that section rotation is carried on lever arm.
In addition, referring to fig. 2,400 outer wall of steaming box is fixedly connected with steam generator 410, steam generator 410 is connected with
Steam pipework 420, steam pipework 420 passes through steaming box 400 and extends in steaming box 400, and steam pipework 420 is located at decatize
Several spray head 421(are equipped in case 400 referring to Fig. 3), 400 bottom of steaming box is equipped with catch basin (unmarked in figure), catch basin slot
Bottom offers discharge outlet, and filter screen is equipped at discharge outlet, and cloth in process, can generate a small amount of filament and fall off, and leads to
The filter screen being arranged at discharge outlet is crossed, the filament to fall off can be effectively prevent to enter steam generator 410.Wherein, discharge outlet with
Water return pipeline 430 is connected between steam generator 410.Cloth needs to be added by steaming box 400 after alkali pool 300
Heat humidification, discharges a large amount of steam on 400 middle steam tube road 420 of steaming box, and steam forms droplet on 400 tank wall of steaming box, when
When droplet reaches a certain amount of, forms water flow and flow to 400 bottom of steaming box, by the catch basin that 400 bottom of steaming box is arranged in
Water is collected, and by water return pipeline 430 and the pump housing being arranged in steam generator 410, water is returned into steam
Generator 410 forms water circulation system, is conducive to save water.
Referring to Fig. 1, visual windows 700 are equipped with far from the tank wall of 410 side of steam generator positioned at steaming box 400, and
It is fixedly connected with transparency glass plate in visual windows 700, observes working condition in steaming box 400 through visual windows 700, it is convenient
Staff judges whether machine operation is normal and personnel easy to repair observe mechanical disorder reason.
The concrete operating principle of the present embodiment: cloth is successively transported to by alkali pool 300, dehydration device by transfer roller 200
500 and steaming box 400, wherein cloth in alkali pool 300 with alkaline reaction so that cloth becomes more compliant, since cloth exists
After impregnating in alkali pool 300, cloth can be made to absorb a large amount of lye in alkali pool 300, if directly transporting the cloth for absorbing a large amount of lye
It send to subsequent processing, then causes a large amount of lye to be lost, be unfavorable for energy conservation and environmental protection.By the compression roller that 300 top of alkali pool is arranged in
Group, so that the cloth by squeeze roller group is separated with lye, and isolated lye finally drops back into alkali pool 300, to subtract
The loss of few lye.Secondly, the movable compression roller 520 in squeeze roller group can be by driving 600 adjusting activity compression roller 520 of cylinder
The distance between fixed press roller 510, so that squeeze roller group is suitable for the cloth of different-thickness.
The above is only the preferred embodiment of the utility model, and the protection scope of the utility model is not limited merely to
Above-described embodiment, technical solution belonging to the idea of the present invention belong to the protection scope of the utility model.It should refer to
Out, for those skilled in the art, it is without departing from the principle of the utility model it is several improvement and
Retouching, these improvements and modifications also should be regarded as the protection scope of the utility model.
Claims (7)
1. a kind of Alkali reduction machine, which is characterized in that including rack (100), transfer roller (200), alkali pool (300), steaming box (400)
And dehydration device (500), several transfer rollers (200), which rotate, to be carried on rack (100), and the alkali pool (300) is solid
It is scheduled on rack (100) bottom, the steaming box (400) is fixed on rack (100) and is located at alkali pool (300) side, described de-
Water installations (500) are located above alkali pool (300), and cloth is rotated successively by transfer roller (200) by alkali pool (300), dehydration dress
(500) and steaming box (400) are set, the dehydration device (500) includes the squeeze roller group that rotation is carried on rack (100), institute
It states and is equipped with extrusion slot in squeeze roller group, the cloth passes through extrusion slot and mutually abuts with squeeze roller group.
2. a kind of Alkali reduction machine according to claim 1, which is characterized in that be fixedly connected on the rack (100) useful
In support squeeze roller group support column (101), the squeeze roller group include fixed press roller (510) and activity compression roller (520),
The support column (101) is equipped with fixed arm (530) and cursor (540), and the fixed arm (530) and support column (101) are solid
Fixed connection, hingedly, fixed press roller (510) rotation is carried on fixed arm for the cursor (540) and support column (101)
(530) on, the activity compression roller (520), which rotates, to be carried on lever arm, the one end of the lever arm far from support column (101)
It is connected with force piece.
3. a kind of Alkali reduction machine according to claim 2, which is characterized in that the force piece is cylinder (600), the gas
Cylinder (600) includes cylinder body (610) and piston rod (620), and the cylinder body (610) is fixedly connected on alkali pool (300) wall, the work
The free end of stopper rod (620) and lever arm are rotatablely connected.
4. a kind of Alkali reduction machine according to claim 3, which is characterized in that there are two the cylinder (600) sets, two institutes
It states cylinder (600) and is respectively arranged on squeeze roller group two sides.
5. a kind of Alkali reduction machine according to claim 1, which is characterized in that the steaming box (400) is externally provided with steam hair
Raw device (410), the steam generator (410) are connected with steam pipework (420), and the steam pipework (420) passes through steaming box
(400) it and extends in steaming box (400), and the steam pipework (420) is located in steaming box (400) equipped with several spray heads
(421), steaming box (400) bottom is equipped with catch basin, and the catch basin slot bottom offers discharge outlet, the discharge outlet and steaming
Water return pipeline (430) are connected between vapour generator (410).
6. a kind of Alkali reduction machine according to claim 5, which is characterized in that be equipped with filter screen at the discharge outlet.
7. a kind of Alkali reduction machine according to claim 1, which is characterized in that steaming box (400) tank wall is equipped with can
Viewing window (700) is fixedly connected with transparency glass plate on the visual windows (700).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820770530.8U CN208362685U (en) | 2018-05-23 | 2018-05-23 | A kind of Alkali reduction machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820770530.8U CN208362685U (en) | 2018-05-23 | 2018-05-23 | A kind of Alkali reduction machine |
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| Publication Number | Publication Date |
|---|---|
| CN208362685U true CN208362685U (en) | 2019-01-11 |
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ID=64935853
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820770530.8U Active CN208362685U (en) | 2018-05-23 | 2018-05-23 | A kind of Alkali reduction machine |
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| Country | Link |
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| CN (1) | CN208362685U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112522885A (en) * | 2020-11-24 | 2021-03-19 | 浙江理工大学科技与艺术学院 | Nylon fiber hygroscopicity improvement processing apparatus |
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2018
- 2018-05-23 CN CN201820770530.8U patent/CN208362685U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112522885A (en) * | 2020-11-24 | 2021-03-19 | 浙江理工大学科技与艺术学院 | Nylon fiber hygroscopicity improvement processing apparatus |
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