CN208350682U - A kind of Application of Digitized Pipeline weld inspection system - Google Patents
A kind of Application of Digitized Pipeline weld inspection system Download PDFInfo
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- CN208350682U CN208350682U CN201821185738.XU CN201821185738U CN208350682U CN 208350682 U CN208350682 U CN 208350682U CN 201821185738 U CN201821185738 U CN 201821185738U CN 208350682 U CN208350682 U CN 208350682U
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- terminal
- crawl device
- detection
- wireless receiving
- short range
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Abstract
A kind of Application of Digitized Pipeline weld inspection system, including controller for detection, crawl device, wireless aps, local control terminal and cloud, controller for detection includes power module I, flat panel detector, satellite positioning chip, data storage, onboard wireless receiving/transmitting terminal, PC control panel；Crawl device includes X-ray production apparatus, STM32 core board, DC/DC converter, motor driver, crawl device wireless receiving/launch terminal, power-supply filter, battery；Wireless aps and short range PC controlling terminal wireless telecommunications；Short range PC controlling terminal is communicated by communication base station and the remote work station in cloud.It acquires while realizing weld seam detection data and weld bond location data, received to short range, arrive remotely receive again, and being able to respond from remotely to the telecommand of short range, improving digital management and construction level.
Description
Technical field
The utility model relates to weld seam detections, especially related to a kind of Application of Digitized Pipeline weld inspection system.
Background technique
In order to which the data information of pipe welding line detecting is carried out timely, complete integration and analysis, and finally realization is visual
Change, networking, intelligence then need to build the network platform of pipe welding line detecting.And how effectively to construct, it is adopted from data
Collect local control and be sent to remote work station, is problem to be solved；If can be while data be transmitted, with regard to one
And positioning signal is transmitted, the efficiency and effective percentage of last phase tidying up and analysis will be greatly improved, and can feed back in engineering, reduces resource
Waste.
Utility model content
The utility model proposes a kind of Application of Digitized Pipeline weld inspection systems to realize weldering to solve above-mentioned existing issue
It acquired while seam detection data and weld bond location data, received to short range, arrive long-range reception again, and be able to respond from long-range
To the telecommand of short range, digital management and construction level are improved.
In order to realize the purpose of this utility model, the following technological means of proposed adoption:
A kind of Application of Digitized Pipeline weld inspection system, including controller for detection, crawl device, wireless aps, local control terminal
The cloud and, which is characterized in that
Controller for detection is the device with detection and positioning function that pipeline outer wall is arranged in, including the electricity for power supply
Source module I, the flat panel detector for detecting X-ray, the satellite positioning chip for receiving positioning signal, it is used for storage detection
The data storage of data and location data, for receiving and transmitting data signals onboard wireless receiving/transmitting terminal and be separately connected
Flat panel detector, satellite positioning chip, data storage, onboard wireless receiving/transmitting terminal and power module I PC control panel；
Crawl device be arranged in pipeline and can walk in pipeline and the device to weld seam emitting x-ray, including with
The X-ray production apparatus of flat panel detector pairing, the STM32 core board connecting with X-ray production apparatus, the DC/DC connecting with STM32 core board turn
Parallel operation, motor driver, crawl device wireless receiving/launch terminal, the power-supply filter and battery being connect with DC/DC converter,
Power-supply filter connects X-ray production apparatus；
Onboard wireless receiving/transmitting terminal pairing wireless aps are wireless with onboard wireless receiving/transmitting terminal and crawl device respectively
Reception/launch terminal pairing；
Wireless aps and short range PC controlling terminal wireless telecommunications；
Short range PC controlling terminal is communicated by communication base station and the remote work station in cloud.
The satellite positioning chip supports GNSS, GPS, glonass system, Galileo system, BDStar navigation system
In any one or more.
The satellite positioning chip is UBX-M8030.
The STM32 core board is communicated by RS232 interface and X-ray production apparatus.
The crawl device has the car body with traveling idler wheel, and X-ray production apparatus is connected to car body headstock, STM32 core board, DC/
DC converter, motor driver, crawl device wireless receiving/launch terminal, battery are located in the middle part of car body, motor driver connection row
Into the motor of idler wheel.
The X-ray production apparatus uses high-frequency X-ray tube head, convenient for being integrated in crawl device, and provides stable output.
The utility model the utility model has the advantages that
1, the X-ray parameter of the detection data of controller for detection acquisition and crawl device feedback can be wirelessly via nothing
Line AP reaches short range PC controlling terminal, and short range PC controlling terminal can carry out instruction output, PC control to controller for detection and crawl device
After making sheet and STM32 core board receive instruction, separately detects controller or crawl device is controlled；Meanwhile short range PC is controlled
Terminal can directly send the data of acquisition to by base station the remote work station in cloud, summarize conducive to remote work station whole
Reason, is convenient for timely analyzing；Equally, short range PC controlling terminal can issue long-range in response to the remote work station in cloud
Control command, then it is sent to onboard wireless receiving/launch terminal and crawl device wireless receiving/launch terminal by wireless aps, it is real
Application of Digitized Pipeline weld seam detection and intelligent management are showed；
2, controller for detection, which summarizes, is integrated with high-precision positioning chip, carries out welding detection with weld bond positioning synchronous,
While testing staff creates weld seam number, system can quickly read the geographical coordinate of the weld bond position and weld bond letter is recorded
In breath, accomplish accurate one-to-one matching, improves intelligent positioning and the matched operating efficiency of detecting location；And positioning chip
Support to include GPS, Beidou, Galileo system, GLONASS and a variety of wide area enhancement system, energy is automatic during positioning
The high mode of selection signal intensity is positioned, and practical performance is good, and positioning accuracy is high, is suitable for round-the-clock coordinate setting, can
The geographical coordinate of every one of the weld bond of accurate recording carries out statistics, and establishes perfect duct size information library；
3, all exposures to high-frequency X-ray tube head, and packet are realized using RS232 interface by STM32 core board
The opening and closing control of kV, mA, Time, ray etc. is included, and operation and diagnosis relevant feedback letter can be provided by RS232 interface
Breath；The direct current of battery is converted to the DC voltage of 0 ~ 150V using DC/DC converter, and increases power-supply filter to output
Electric current is filtered, and meets the plant-grid connection demand of high-frequency X-ray tube head.
Detailed description of the invention
Fig. 1 is the utility model overall structure block diagram.
Specific embodiment
The utility model is described in detail in the following with reference to the drawings and specific embodiments.
As shown in Figure 1, a kind of Application of Digitized Pipeline weld inspection system, including it is controller for detection, crawl device, wireless aps, close
Process control terminal and cloud.
Controller for detection is the device with detection and positioning function that pipeline outer wall is arranged in, including the electricity for power supply
Source module I, the flat panel detector for detecting X-ray, the satellite positioning chip for receiving positioning signal, it is used for storage detection
The data storage of data and location data, for receiving and transmitting data signals onboard wireless receiving/transmitting terminal and be separately connected
Flat panel detector, satellite positioning chip, data storage, onboard wireless receiving/transmitting terminal and power module I PC control panel.
Crawl device be arranged in pipeline and can walk in pipeline and the device to weld seam emitting x-ray, including with
The X-ray production apparatus of flat panel detector pairing, the STM32 core board connecting with X-ray production apparatus, the DC/DC connecting with STM32 core board turn
Parallel operation, motor driver, crawl device wireless receiving/launch terminal, the power-supply filter and battery being connect with DC/DC converter,
Power-supply filter connects X-ray production apparatus.
Wireless aps are matched with onboard wireless receiving/transmitting terminal and crawl device wireless receiving/launch terminal respectively.
Wireless aps and short range PC controlling terminal wireless telecommunications.
Short range PC controlling terminal is communicated by communication base station and the remote work station in cloud.
Specifically, the satellite positioning chip supports GNSS, GPS, glonass system, Galileo system, Beidou navigation
Any one or more in positioning system.Satellite positioning chip is UBX-M8030.STM32 core board by RS232 interface with
X-ray production apparatus communication.NRF24L01 can be used in onboard wireless receiving/transmitting terminal and crawl device wireless receiving/launch terminal.Wirelessly
AP can be the wireless aps for supporting 2.4GHz frequency range.
Specifically, crawl device has the car body with traveling idler wheel, X-ray production apparatus is connected to car body headstock, STM32 core board,
DC/DC converter, motor driver, crawl device wireless receiving/launch terminal, battery are located in the middle part of car body, and motor driver connects
Connect the motor of traveling idler wheel.
When implementation:
The receiving plane of flat panel detector, closely pipeline weld seam setting to be checked, keeps 0.5cm ~ 2cm or so distance, avoids connecing
Receipts face is worn in welded joints；X-ray source system is arranged in pipeline center, and X-ray production apparatus goes out the weldering to be checked of beam mouth face pipeline
Seam.Wireless aps and controller for detection distance 10m ~ 20m are arranged.Staff holds long-range PC controlling terminal, stands remote in wireless aps
The other end from controller for detection, distance 20m ~ 30m.
System operation:
DC/DC converter is realized under the logic control of STM32 core board, the input voltage of battery DC is converted into 0
The DC voltage that ~ 150V high-frequency X-ray tube head needs, and increase power-supply filter and output electric current is filtered, realize power supply
Stablize access.
STM32 core board is powered by DC/DC converter, be can control, is operated and monitors all Y.SMART and EVO
Series of high-frequency X-ray tube head, all exposures, including kV, mA, ray open and close control, can pass through RS232 interface reality
It is existing.All control functions of the achievable high-frequency X-ray tube head of STM32 core board, and operation can be provided by RS232 interface and examined
Disconnected related feedback information.
First that controller for detection is in place, specifically in place according to aforementioned embodiments in flat panel detector, operator exists
After short range PC controlling terminal issues instruction, by Wireless AP transmission, crawl device advances to position while welding, X-ray production apparatus work, plate
Detector acquisition testing data, UBX-M8030 obtain location data and are wirelessly connect by data storage temporal data by onboard
It transmits/receives to penetrate to hold and detection data and location data is sent to wireless aps in time, short range PC controlling terminal is received from wireless aps and detected
Data and location data complete the simultaneously operating of detection and positioning, intermediate no manual intervention；Meanwhile STM32 is connect by RS232
Mouth receives this subparameter of the X-ray production apparatus of feedback, and crawl device wireless receiving/launch terminal sends supplemental characteristic, short range PC control
Terminal processed is received by wireless aps；Complete weld seam detection at one.Short range PC controlling terminal is reported data by base station communication
The remote work station in cloud carries out data summarization, arrangement, analysis by remote work station.
When issuing instruction, it is also possible to the remote work station instruction that short range PC controlling terminal is responsive to cloud, it is rear to issue.
After weld seam detection at completion one, controller for detection is placed in next commissure to be measured, then operates short range PC
Controlling terminal either short range PC controlling terminal receives remote work station and sends instruction, is sent to crawl device, STM32 through wireless aps
It is responsive to crawl device wireless receiving/received instruction of launch terminal, controls motor driver, motor operating is driven to drive rolling of advancing
Wheel, being forwarded to crawl device, next commissure is in place, and preparation starts weld seam detection at second.
Application of Digitized Pipeline weld inspection system realizes the wireless friendship of controller for detection and crawl device and short range PC controller
Mutually, the interaction of the telework number in construction site and cloud is also achieved, is conducive to carry out weld seam detection data including positioning number
According to the summarizing of, ray parameter, arranges, analyzes.
Claims (5)
1. a kind of Application of Digitized Pipeline weld inspection system, including controller for detection, crawl device, wireless aps, local control terminal and
Cloud, which is characterized in that
Controller for detection is the device with detection and positioning function that pipeline outer wall is arranged in, including the power supply mould for power supply
Block I, the flat panel detector for detecting X-ray, the satellite positioning chip for receiving positioning signal, storage detection data to be used for
With the data storage of location data, for receiving and transmitting data signals onboard wireless receiving/transmitting terminal and be separately connected plate
Detector, satellite positioning chip, data storage, onboard wireless receiving/transmitting terminal and power module I PC control panel；
Crawl device be arranged in pipeline and can walk in pipeline and the device to weld seam emitting x-ray, including with plate
The X-ray production apparatus of detector pairing, the STM32 core board being connect with X-ray production apparatus, the DC/DC conversion being connect with STM32 core board
Device, motor driver, crawl device wireless receiving/launch terminal, the power-supply filter and battery being connect with DC/DC converter, electricity
Source filter connects X-ray production apparatus；
The wireless aps of onboard wireless receiving/transmitting terminal pairing respectively with onboard wireless receiving/transmitting terminal and crawl device wireless receiving/
Launch terminal pairing；
Wireless aps and short range PC controlling terminal wireless telecommunications；
Short range PC controlling terminal is communicated by communication base station and the remote work station in cloud.
2. Application of Digitized Pipeline weld inspection system according to claim 1, which is characterized in that the satellite positioning chip branch
Hold GNSS, GPS, glonass system, Galileo system, any one or more in BDStar navigation system.
3. Application of Digitized Pipeline weld inspection system according to claim 1, which is characterized in that the satellite positioning chip is
UBX-M8030。
4. Application of Digitized Pipeline weld inspection system according to claim 1, which is characterized in that the STM32 core board is logical
It crosses RS232 interface and X-ray production apparatus communicates.
5. Application of Digitized Pipeline weld inspection system according to claim 1, which is characterized in that the crawl device has band row
Into the car body of idler wheel, X-ray production apparatus is connected to car body headstock, STM32 core board, DC/DC converter, motor driver, crawl device
Wireless receiving/launch terminal, battery are located in the middle part of car body, and motor driver connects the motor of traveling idler wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821185738.XU CN208350682U (en) | 2018-07-25 | 2018-07-25 | A kind of Application of Digitized Pipeline weld inspection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821185738.XU CN208350682U (en) | 2018-07-25 | 2018-07-25 | A kind of Application of Digitized Pipeline weld inspection system |
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| Publication Number | Publication Date |
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| CN208350682U true CN208350682U (en) | 2019-01-08 |
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| CN201821185738.XU Active CN208350682U (en) | 2018-07-25 | 2018-07-25 | A kind of Application of Digitized Pipeline weld inspection system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114414598A (en) * | 2022-03-09 | 2022-04-29 | 河南省科学院同位素研究所有限责任公司 | Steel structure corrosion positioning non-contact evaluation method in high-altitude closed space |
-
2018
- 2018-07-25 CN CN201821185738.XU patent/CN208350682U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114414598A (en) * | 2022-03-09 | 2022-04-29 | 河南省科学院同位素研究所有限责任公司 | Steel structure corrosion positioning non-contact evaluation method in high-altitude closed space |
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