CN208347770U - A kind of intelligent measurement dust pelletizing system of sensor distributing installation - Google Patents

A kind of intelligent measurement dust pelletizing system of sensor distributing installation Download PDF

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Publication number
CN208347770U
CN208347770U CN201820637332.4U CN201820637332U CN208347770U CN 208347770 U CN208347770 U CN 208347770U CN 201820637332 U CN201820637332 U CN 201820637332U CN 208347770 U CN208347770 U CN 208347770U
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water route
sub
control box
coalcutter
sensor
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CN201820637332.4U
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刘同冈
陈义强
游坤
刘书进
赵康康
马萧萧
李祝民
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Jiangsu Furuida Electromechanical Technology Co ltd
China University of Mining and Technology CUMT
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Jiangsu Furuida Electromechanical Technology Co ltd
China University of Mining and Technology CUMT
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Abstract

The utility model improves a kind of intelligent measurement dust pelletizing system of sensor distributing installation, for being dusted to coalcutter, including control module, dedusting module and detection module, control module includes a Main Control Tank and several sub-control box, it is respectively connected with signal receiver on each sub-control box, is provided with signal projector on coalcutter;Detection module includes the sensor of dust concentration being connected on each sub-control box;Dedusting module includes main water route pipe and several point water route pipes being connected on main water route pipe, several nozzles are connected on point water route pipe and solenoid valve is set, each divide water route pipe to correspond to a sub-control box, each divides the sub-control box electrical connection that the solenoid valve on water route pipe is corresponding.The utility model overcome existing coalcutter dust source tracking spray dust-reducing system to dust removing be not thorough, dedusting water resource waste the problem of.

Description

A kind of intelligent measurement dust pelletizing system of sensor distributing installation
Technical field
The utility model relates to a kind of spray dust-reducing systems, and in particular to a kind of intelligent measurement of sensor distributing installation is removed Dirt system.
Background technique
Coalcutter can generate a large amount of dust during coal mining, this generates evil to the health of mine staff Bad influence has also buried hidden danger to downhole safety work.Existing coal miner spray dust-settling technology usually reaches certain with coalcutter Start depositing dust when one position, coalcutter then stops depositing dust when leaving the position, can not but confirm coalcutter when leaving the position Whether the dust of the point is removed.And some atomizing de-dusting technologies are that the time of depositing dust is controlled using delay time.But prolong Slow overlong time then may cause the waste of dedusting water resource, and delay time it is too short can not be complete by dust within the depositing dust time Clear all.
Notification number is that CN206290258U Chinese utility model patent discloses that " a kind of mine coal cutter dust source tracking is spraying Dust falling system ", including Mine-used I. S infrared transmitter, Main Control Tank and water route executive component, further include that Mine-used I. S is electronic Ball valve, the Mine-used I. S electrical ball valve are arranged infrared communication interface, the Mine-used I. S infrared transmitter with mining The mutual communication connection of peace type electrical ball valve, the Mine-used I. S electrical ball valve and the mutual communication connection of Main Control Tank, the water route Executive component is connect with Mine-used I. S electrical ball valve.It passes through Mine-used I. S electrical ball valve and the main control unit mutually company of communicating It connects, opens the corresponding water route executive component of Mine-used I. S electrical ball valve using Main Control Tank publication control command, realize coalcutter Dust source tracking atomizing de-dusting.This atomizing de-dusting can not determine whether dust is fully erased during atomizing de-dusting, also not The size that spray amount can be controlled according to dust concentration, causes the waste of spraying water resource to a certain extent.
Utility model content
In order to overcome the problems, such as existing dust pelletizing system dust removing is not thorough, dedusting water resource waste, this is practical new Type patent provides a kind of intelligent measurement dust pelletizing system of sensor distributing installation, utilizes dust of the distributing installation on hydraulic support Concentration sensor detects dust concentration size, and when coalcutter, which enters certain point, starts operation, system starts atomizing de-dusting, when adopting When coal machine terminates the operation and reaches next position and carry out coal work, it is dense that the dust concentration of the position continues to test dust Degree, continues atomizing de-dusting if dust concentration is not up to standard, until the dust concentration solenoid valve up to standard for just closing the position.And And system measures dust concentration size according to sensor of dust concentration and reaches section come the aperture control water yield of electromagnetic valve for adjusting The about purpose of dedusting water resource.
The utility model uses following technical scheme to solve above-mentioned technical problem:
A kind of intelligent measurement dust pelletizing system of sensor distributing installation, for being dusted to coalcutter, it is characterised in that: Including control module, dedusting module and detection module, control module includes a Main Control Tank and several sub-control box, each sub-control box On be respectively connected with signal receiver, be provided with signal projector on coalcutter;
Detection module includes the sensor of dust concentration being connected on each sub-control box;
Dedusting module includes main water route pipe and several point water route pipes being connected on main water route pipe, divides water route pipe On be connected with several nozzles and solenoid valve be set, each divide water route pipe to correspond to a sub-control box, each divide on water route pipe Solenoid valve it is corresponding sub-control box electrical connection.
Further, each coal mining position is provided with a hydraulic support, the hydraulic support includes pedestal, is set on pedestal It is equipped with caving shield, caving shield upper end horizontal extension has top beam, and one end of top beam towards coalcutter is provided with front-axle beam, divides water route pipe It is arranged in hydraulic support and runs through front-axle beam, top beam and caving shield, the nozzle setting is in hydraulic support front-axle beam and is located at coalcutter Surface.
Further, the sub-control box is mounted among hydraulic support front column and utilizes bolt fastening.
Further, the solenoid valve is arranged in hydraulic support shield beam for controlling the opening and closing of nozzle.
Further, the one end of hydraulic support foundation close to coalcutter is arranged in the sensor of dust concentration.
Further, it is provided with PLC master controller in the master control box, microcontroller, the PLC are provided in sub-control box Information transmission is carried out by home control network communication protocol between master controller and microcontroller.
The utility model compared with the prior art by using the above technical solution, has following technical effect that
The utility model detects dust concentration size using sensor of dust concentration of the distributing installation on hydraulic support, when When coalcutter enters certain point and starts operation, system starts atomizing de-dusting, reaches next position when coalcutter terminates the operation When setting progress coal work, the dust concentration of the position continues to test dust concentration, continues if dust concentration is not up to standard Atomizing de-dusting, until the dust concentration solenoid valve up to standard for just closing the position.And system is measured according to sensor of dust concentration The aperture control water yield that dust concentration size carrys out electromagnetic valve for adjusting achievees the purpose that save dedusting water resource.
Detailed description of the invention
Fig. 1 is the system schematic of the utility model patent;
Fig. 2 is the utility model patent mounting arrangements schematic diagram.
In figure: 1 Main Control Tank power supply box, 2 Main Control Tanks, 3 sub-control box, 31 signal receivers, 4 sensor of dust concentration, 5 main confessions Waterway tube, 51 points of water route pipes, 6 solenoid valves, 7 nozzles, 8 signal projectors, 9 coalcutters, 101 pedestals, 102 caving shields, before 103 Beam, 104 top beams, 105 front columns.
Specific embodiment
The technical solution of the utility model is described in further detail with reference to the accompanying drawing:
A kind of intelligent measurement dust pelletizing system of sensor distributing installation, for being dusted to coalcutter, such as Fig. 1 and 2 institute Show, including control module, dedusting module, detection module and hydraulic support.Signal projector 8, this implementation are provided on coalcutter 9 Example selects Infrared Projector.
Hydraulic support, including the pedestal 101 being arranged on each coal mining position, caving shield 102, front-axle beam 103, top beam 104, Front column 105.
Dedusting module, including the main several points of water route pipes 51 water route pipe 5 and be connected on main water route pipe 5, Divide water route pipe 51 to be arranged inside hydraulic support, runs through front-axle beam 103, top beam 104 and caving shield 102, in hydraulic support front-axle beam 103 are provided with several nozzles 7 being connected on point water route pipe 51, are connected with anti-blockage filter on nozzle 7, cover in hydraulic support The solenoid valve 6 that one control nozzle 7 of setting opens and closes in guard beam 102.
Control module, including a Main Control Tank 2 and several sub-control box 3 being arranged on hydraulic support.It is connected on Main Control Tank 2 There is power supply box 1, liquid crystal display is installed on Main Control Tank 2, inside uses integrated circuit structure, including PLC master controller, control Circuit, power panel, transformer and relay etc..
Sub-control box 3 is mounted among hydraulic support front column 105 and using bolt fastening, is internally provided with microcontroller Device, microcontroller and PLC master controller carry out information transmission by home control network communication protocol.It is connected on microcontroller for receiving The signal receiver 31 of signal projector signal, and be electrically connected with solenoid valve 6, control the opening size of solenoid valve 6.It is corresponding, Signal receiver 31 in the present embodiment selects infrared signal receiver.
Detection module, hydraulic support foundation 101 close to the side of coalcutter 9 be provided with sensor of dust concentration 4 and with Corresponding sub-control box 3 connects, and sensor of dust concentration 4 is used to real-time detection dust concentration size, and using this data as control The foundation of 6 opening size of solenoid valve.
Dust removal step is as follows:
A main water route pipe 5 is arranged in step 1, the running track along Mars Miner 9, is arranged one at each coalcutter 9 Sub-control box 3 and point water route pipe 51 being connected on main water route pipe 5, and the corresponding setting nozzle 7 on dividing water route pipe 51 With solenoid valve 6, then solenoid valve 6 and sub-control box 3 are connected, a sensor of dust concentration 4 is connected on sub-control box 3 and signal connects Receive device 31;
Step 2, when coalcutter 9 reaches coal mining position, signal projector 8 emits infrared signal on coalcutter 9, mines The signal receiver 31 connected on corresponding sub-control box 3 on position receives infrared signal and transmits a signal in sub-control box 3 Microcontroller in, microcontroller sends a signal to PLC master controller by wireless transmission protocol, and PLC master controller receives Microcontroller is sent after to signal and is instructed, allows microcontroller control solenoid valve 6 to open, to be removed by spraying to coalcutter 9 Dirt;The sensor of dust concentration 4 connected on sub-control box 3 detects the dust concentration of the coal mining position, and then microcontroller is real-time Concentration value is sent to PLC master controller by wireless transmission protocol, and is compared with the concentration preset value in PLC master controller, To the size of 6 flow of electromagnetic valve for adjusting.
Step 3, after coalcutter 9 completes the coal work to the coalcutter 9, coalcutter 9 enters next along track Designated position, and the sensor of dust concentration 4 of the coal mining position continues to carry out the dust concentration of the coal mining position real-time monitoring, After the dust concentration of the coal mining position is reduced to the standard value of setting, solenoid valve 6 is closed.
Specific implementation explanation:
At work, when coalcutter 9 reaches specified coal mining position, the signal projector 8 being mounted on coalcutter 9 is sent out Infrared signal is penetrated, the signal receiver 31 being mounted on the sub-control box 3 among hydraulic support front column 105 receives signal projector Then the location information of coalcutter 9 is passed to the PLC master control of Main Control Tank 1 by 8 signal by the microcontroller in sub-control box 3 Device processed, PLC master controller send control signals to the microcontroller of sub-control box 3 corresponding to the position, control the point Solenoid valve 6 is opened, and carries out atomizing de-dusting to coalcutter 9 using nozzle 7.The sensor of dust concentration 4 of the point detects the position simultaneously The dust concentration set, and the PLC master controller of Main Control Tank 1 is passed data to, it is compared with the dust concentration value preset, To control the aperture of solenoid valve 6, realize that the intelligence of water is adjusted.Further, when coalcutter leaves the position, the position Sensor of dust concentration 4 continue to test the dust concentration of the point, judge whether dust eliminates according to dust concentration size, if removing Most then solenoid valve 6, which is closed, to be stopped spraying, continues dedusting if not eliminating, the dust concentration corresponding to the position Sensor 4, which detects that dust concentration is up to standard, just to be stopped by spraying.
When coalcutter 9 reaches next point, atomizing de-dusting is carried out according to above-mentioned principle.
Those skilled in the art can understand that unless otherwise defined, all terms used herein (including skill Art term and scientific term) there is meaning identical with the general understanding of those of ordinary skill in the utility model fields Justice.It should also be understood that those terms such as defined in the general dictionary should be understood that with upper with the prior art The consistent meaning of meaning hereinafter, and unless defined as here, will not with idealization or meaning too formal come It explains.
Above embodiments are only to illustrate the technical idea of the utility model, and the protection model of the utility model cannot be limited with this Enclose, it is all according to the utility model proposes technical idea, any changes made on the basis of the technical scheme each falls within this reality Within the scope of novel protected.The embodiments of the present invention is explained in detail above, but the utility model is not It is limited to above embodiment, within the knowledge of a person skilled in the art, can also be or else detached from practical It is made a variety of changes under the premise of novel objective.

Claims (6)

1. a kind of intelligent measurement dust pelletizing system of sensor distributing installation, for being dusted to coalcutter, it is characterised in that: packet Include control module, dedusting module and detection module, control module includes a Main Control Tank and several sub-control box, on each sub-control box It is respectively connected with signal receiver, is provided with signal projector on coalcutter;
Detection module includes the sensor of dust concentration being connected on each sub-control box;
Dedusting module includes main water route pipe and several point water route pipes being connected on main water route pipe, divides water route Guan Shanglian It is connected to several nozzles and solenoid valve is set, each divide water route pipe to correspond to a sub-control box, each divide the electricity on water route pipe The corresponding sub-control box electrical connection of magnet valve.
2. a kind of intelligent measurement dust pelletizing system of sensor distributing installation according to claim 1, it is characterised in that: every A coal mining position is provided with a hydraulic support, and the hydraulic support includes pedestal, and caving shield, caving shield upper end are provided on pedestal Horizontal extension has top beam, and one end of top beam towards coalcutter is provided with front-axle beam, and a point water route pipe setting runs through in hydraulic support Front-axle beam, top beam and caving shield, the nozzle are arranged in hydraulic support front-axle beam and are located at the surface of coalcutter.
3. a kind of intelligent measurement dust pelletizing system of sensor distributing installation according to claim 1, it is characterised in that: described Sub-control box is mounted among hydraulic support front column and utilizes bolt fastening.
4. a kind of intelligent measurement dust pelletizing system of sensor distributing installation according to claim 3, it is characterised in that: described Solenoid valve is arranged in hydraulic support shield beam for controlling the opening and closing of nozzle.
5. a kind of intelligent measurement dust pelletizing system of sensor distributing installation according to claim 1, it is characterised in that: described The one end of hydraulic support foundation close to coalcutter is arranged in sensor of dust concentration.
6. a kind of intelligent measurement dust pelletizing system of sensor distributing installation according to claim 1, it is characterised in that: described Be provided with PLC master controller in Main Control Tank, be provided with microcontroller in sub-control box, the PLC master controller and microcontroller it Between pass through home control network communication protocol carry out information transmission.
CN201820637332.4U 2018-04-28 2018-04-28 A kind of intelligent measurement dust pelletizing system of sensor distributing installation Active CN208347770U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108412492A (en) * 2018-04-28 2018-08-17 中国矿业大学 A kind of the intelligent measurement dust pelletizing system and dust removal method of sensor distributing installation
CN112942461A (en) * 2021-02-05 2021-06-11 江苏徐工工程机械研究院有限公司 Land leveler and dust fall control method of land leveler

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108412492A (en) * 2018-04-28 2018-08-17 中国矿业大学 A kind of the intelligent measurement dust pelletizing system and dust removal method of sensor distributing installation
CN112942461A (en) * 2021-02-05 2021-06-11 江苏徐工工程机械研究院有限公司 Land leveler and dust fall control method of land leveler
CN112942461B (en) * 2021-02-05 2023-03-10 江苏徐工工程机械研究院有限公司 Land leveler and dust fall control method of land leveler

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