CN208342708U - Piston packing ring installation tool - Google Patents
Piston packing ring installation tool Download PDFInfo
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- CN208342708U CN208342708U CN201820784454.6U CN201820784454U CN208342708U CN 208342708 U CN208342708 U CN 208342708U CN 201820784454 U CN201820784454 U CN 201820784454U CN 208342708 U CN208342708 U CN 208342708U
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Abstract
The utility model provides a kind of piston packing ring installation tool, including guiding vertebra bar (1) and exert a force casing (2): piston packing ring (8) covers on the periphery of guiding vertebra bar (1), it guides in the ring of fixing seat (3) insertion piston ring retainer ring (9) of vertebra bar, the centrum bottom surface of guiding vertebra bar is pressed on the upper surface of upper positioning ring (10) of piston ring retainer ring (9), force casing (2) is bonded in downward jacket guiding vertebra bar (1) in the centrum top surface of second end from guiding vertebra bar and is pressed on the upper surface of piston packing ring (8);Rotation taps force casing (2) until piston packing ring (8) are nested between the upper positioning ring (10) of piston ring retainer ring (9) and lower positioning ring (11).It after the piston packing ring installation tool, can guarantee lip uniform stressed during installation piston packing ring, guarantee the leakproofness of piston packing ring and solve the problems, such as that piston packing ring installation process is damaged, effectively increase installation effectiveness and installation quality.
Description
Technical field
The utility model relates to pump housing piston seal mechanical equipment technical fields, and in particular to a kind of piston packing ring installation
Tool.
Background technique
High-pressure atomization pump is using a kind of relatively broad equipment on tobacco redryer in threshing and redrying production line, mainly
Effect is sprayed from the resurgence area humidification nozzle of tobacco redryer after soft water is pressurizeed, and is added for carrying out heating to tobacco leaf
Wet, furthermore the equipment also has more application in the high-pressure micro-mist dust pelletizing system of beating and double roasting.Since beating and double roasting production is set
Standby use intensity is larger, while higher in the intracorporal piston operation average speed of high-pressure atomization pump pressure cylinder, and operating pressure
Value is higher cause in use piston packing ring be prone to wear failure, decline high-pressure atomization pumping system pressure sharply, because
This, often replaces high-pressure atomization pumping cylinder intracorporal piston packing ring needs.But due to piston packing ring and piston ring
Retainer ring is deposited during the installation process using excessively cooperation, the more difficult and lower and current efficiency installation tool of installation process
Make piston packing ring unbalance stress, causes the easy tilting of its lip to cause poorly sealed, or even be easy to make during the installation process close
Seal lip damage.
According to the above actual conditions, a kind of piston packing ring installation tool is studied, can effectively solve piston packing ring peace
The problem of dress process unbalance stress, the risk damaged in piston packing ring installation process is effectively reduced, and improve to piston
The efficiency and precision of sealing ring installation.Maintenance of equipment efficiency and installation quality are improved for beating and double roasting workshop, save maintenance at
This while improve control of product quality level play a significant role, and the tool can also hydraulic cylinder, vapour pressure cylinder, water pump,
Diesel engine, gasoline engine cylinder body piston packing ring installation process in use, to also having in the other industry for using such equipment
Extensive dissemination.
Utility model content
In view of the above-mentioned problems, the utility model is intended to provide a kind of installation tool of piston packing ring, the installation tool energy
It is enough effectively to solve the problems, such as that assembly efficiency is low in current piston packing ring installation process and is easily damaged piston packing ring, realization pair
The Quick uniform installation of the cylinder piston ring of high-pressure atomization pump.The purpose of this utility model is achieved through the following technical solutions
:
A kind of piston packing ring installation tool, including guiding vertebra bar and the casing that exerts a force: the centrum bottom surface of the guiding vertebra bar
Outer diameter is equal with the outer diameter of upper positioning ring of piston ring retainer ring, and the centrum bottom surface of guiding vertebra bar is equipped with axially extending along guiding vertebra bar
Fixing seat;The force casing has the closed side wall of outer peripheral lines and first end face, and force casing is open in second end, force
The internal diameter of casing second end is greater than the centrum top surface outer diameter of guiding vertebra bar, and the internal diameter for the casing second end that exerts a force is not less than piston ring
The outer diameter of the upper positioning ring of retainer ring, from the inner cavity that the second end of force casing in axial direction extends to the first end of force casing
Length not less than guiding vertebra bar vertebral height;Piston seal ring set guides the fixation of vertebra bar on the periphery of guiding vertebra bar
In the ring of seat insertion piston ring retainer ring, the centrum bottom surface of guiding vertebra bar is pressed on the upper surface of upper positioning ring of piston ring retainer ring,
The force casing is bonded in the downward jacket guiding vertebra bar in the centrum top surface of second end from guiding vertebra bar and is pressed in piston packing ring
Upper surface on;Rotation taps the axis direction of force casing promotion piston packing ring edge guiding vertebra bar to the vertebra of guiding vertebra bar
Body bottom surface direction is mobile, until piston packing ring is jumped between the upper positioning ring of piston ring retainer ring and lower positioning ring.
Further, exert a force casing second end outer diameter be greater than piston packing ring upper surface ring outer diameter, anchor ring width
Greater than the ring body width of the upper surface of piston packing ring.
Further, force cannula cavity shape is the taper or cylindricality adaptable with guiding vertebra bar.
Further, the second end of casing of exerting a force is equipped with the boss that radially extends, and the outer diameter of the boss is greater than piston seal
The outer diameter of ring, the width of boss are greater than the labial surface width of sealing ring upper surface ring.
Further, the boss and force casing are integrally formed structures, the side that force casing inner diameter is connected with boss
Rounded corner at boundary, rounded corner at boss outer diameter.
Further, the guiding vertebra bar and force casing are prepared by Copper-zinc alloy material.
Further, the centrum bottom surface periphery rounded corner of the guiding vertebra bar, the second end internal diameter and outer diameter side of the casing that exerts a force
Edge distinguishes rounded corner.
Further, the fixing seat column, the outer diameter of fixing seat are not more than the minimum diameter of piston ring retainer ring.
Further, the fixing seat is axial high no more than piston ring retainer ring along the height dimension of vertebra rod axis length direction
Degree.
Further, guiding vertebra bar has smooth lateral wall, and force casing has smooth inner sidewall.
The piston packing ring installation tool of the utility model, for realizing the quick of the cylinder piston ring pumped to high-pressure atomization
Uniformly installation, effectively solves under current installation method, is easy to cause the tilting of piston packing ring lip to cause poorly sealed, even
The problem of damaging piston packing ring.It is characterized by: the telescopic rolling bearing units installation tool is by guide cone bar and force casing
It constitutes, guide cone bar and force casing are all made of Copper-zinc alloy material and are made, and with good corrosion resistance, prevent long-term
Being got rusty using post-etching causes rough surface to damage piston packing ring labial surface, is provided simultaneously with preferable plasticity and intensity, meets and lives
Fill in the installation requirement of sealing ring.
Identical processing method can be used in the guide cone bar and force casing, according to the diameter of different piston packing rings
Various sizes of guide cone bar and force casing are processed, can adapt to the installation requirements to the piston packing ring of different-diameter.
Ruggedness test carried out to all components when the guide cone bar and force casing processing, and appearance cannot have and split
The edge flash of line, part should polish flat.
The utility model has the following advantages that and effect:
1, after using the piston packing ring installation tool, can guarantee install piston packing ring during lip uniformly by
Power guarantees the leakproofness of piston packing ring and solves the problems, such as that piston packing ring installation process is damaged, effectively increases installation
Efficiency and installation quality.In addition, being processed according to the diameter of different piston packing rings various sizes of according to identical processing method
Guide cone bar and force casing, can adapt to the installation requirements to the piston packing ring of different-diameter.
2, the installation tool improves maintenance of equipment efficiency and installation quality for beating and double roasting workshop, saves maintenance cost
It improves control of product quality level simultaneously to play a significant role, and the tool can also be in hydraulic cylinder, vapour pressure cylinder, water pump, diesel oil
Machine, gasoline engine cylinder body piston packing ring installation process in use, also have actively in the other industry using such equipment
Extensive dissemination.
Detailed description of the invention
Fig. 1 show the schematic diagram of the piston packing ring installation tool of the utility model;
Fig. 2 show the schematic diagram of the piston packing ring of the utility model;
Fig. 3 show the schematic diagram of the piston ring retainer ring of the utility model;
Fig. 4 show the front view schematic diagram of the guiding vertebra bar of the utility model;
Fig. 5 show the left view schematic diagram of Fig. 4;
Fig. 6 show the front view schematic diagram of the force casing of the utility model;
Fig. 7 show A-A sectional view schematic diagram in Fig. 6;
Fig. 8 show the top view illustration of Fig. 6;
Fig. 9 show the schematic diagram of the piston packing ring installation tool installation sealing ring with the utility model;
Description of symbols: 1- guide cone bar, 2- force casing, 3- fixing seat, 4- cone top surface, 5- facies basialis pyramidis, 6-
Positioning ring under boss, 7- first end face, 8- piston packing ring, 9- piston ring retainer ring, the upper positioning ring of 10-, 11-.
Specific embodiment
The preferred embodiment of the utility model is illustrated with reference to the accompanying drawing.
Embodiment 1:
The present embodiment provides a kind of piston packing ring installation tools, including guiding vertebra bar 1 and force casing 2: guiding vertebra bar 1
Centrum bottom surface outer diameter it is equal with the outer diameter of upper positioning ring 10 of piston ring retainer ring, guiding vertebra bar centrum bottom surface be equipped with along guiding
The axially extending fixing seat 3 of vertebra bar;The casing 2 that exerts a force has the closed side wall of outer peripheral lines and first end face 7, and the casing that exerts a force is second
End opens, and the internal diameter of force 2 second end of casing is greater than the centrum top surface outer diameter of guiding vertebra bar 1, and the interior of casing second end that exert a force
Diameter not less than piston ring retainer ring upper positioning ring 10 outer diameter, from force casing 2 second end in axial direction to force casing
First end extend inner cavity length not less than guiding vertebra bar 1 vertebral height;8 sets of piston packing ring in guiding vertebra bar 1
On periphery, the fixing seat 3 of guiding vertebra bar is inserted into the ring of piston ring retainer ring 9, and the centrum bottom surface of guiding vertebra bar is pressed in piston ring card
On the upper surface of the upper positioning ring 10 of circle 9, the force casing 2 is led in second end from the downward jacket in centrum top surface of guiding vertebra bar
Draw vertebra bar 1 to be bonded and be pressed on the upper surface of piston packing ring 8;Rotation taps force casing 2 and pushes piston packing ring 8 along leading
The centrum bottom surface direction for drawing axis direction to the guiding vertebra bar 1 of vertebra bar 1 is mobile, until piston packing ring 8 jumps into piston ring card
Between the upper positioning ring 10 and lower positioning ring 11 of circle 9.
The outer diameter of the second end of force casing 2 is greater than the upper surface ring of piston packing ring 8 in a certain specific embodiment
Outer diameter, anchor ring width are greater than the ring body width of the upper surface of piston packing ring 8.
2 cavity shape of casing that exerts a force in a certain specific embodiment is the taper or cylindricality adaptable with guiding vertebra bar 1.
The second end of casing 2 of exerting a force in a certain specific embodiment is equipped with the boss 6 that radially extends, the boss 6 it is outer
Diameter is greater than the outer diameter of piston packing ring 8, and the width of boss 6 is greater than the labial surface width of 8 upper surface ring of sealing ring.
The boss 6 described in a certain specific embodiment and force casing 2 are integrally formed structures, and exert a force 2 internal diameter of casing
The boundary rounded corner being connected with boss 6, rounded corner at 6 outer diameter of boss.
The guiding vertebra bar 1 described in a certain specific embodiment and force casing 2 are prepared by Copper-zinc alloy material.
The centrum bottom surface periphery rounded corner that vertebra bar 1 is guided described in a certain specific embodiment, the second end for the casing 2 that exerts a force
Internal diameter and radial outer edge distinguish rounded corner.
3 column of fixing seat described in a certain specific embodiment, the outer diameter of fixing seat 3 is most no more than piston ring retainer ring 9
Small internal diameter.
The fixing seat 3 described in a certain specific embodiment is not more than piston ring along the height dimension of vertebra rod axis length direction
The axial height of retainer ring 9.
Vertebra bar 1 is guided in a certain specific embodiment has smooth lateral wall, and force casing 2 has smooth inside
Wall.
Embodiment 2:
The principle of the present embodiment is same as Example 1, and the present embodiment is more specifically with the structure with explicit data size
The tool of the utility model is made and is explained in detail, however, those skilled in the art should understand that, offer relative dimensions data are
The explanation made to understand relative size size between each components of the utility model, is not to technical solutions of the utility model
Restriction:
Guide cone bar 1 in the installation tool of the present embodiment, upper end use cone structure, and 4 diameter D1 of cone top surface is
12mm (less than the internal diameter of piston ring) is transported under the thrust of force casing 2 to lower end after being inserted in convenient for piston ring from pyramid tip
Dynamic, facies basialis pyramidis 5 diameter D2 in lower end is 28mm (greater than the outer diameter 0.2mm of positioning ring 10 on piston ring retainer ring), guide cone bar 1
Cone face height L1 be 50mm, uniformly magnify during moving downward convenient for piston packing ring 8 and reach piston ring retainer ring 9
Natural shrinking clamping after piston ring retainer ring 9 is smoothly slid into after the outer diameter of upper positioning ring 10, to guarantee piston packing ring 8 and piston
Ring retainer ring 9 is fitted close, in addition, guide cone bar 1 has cylindrical fixing seat 3 in cone base design, diameter D3 is 16mm
(equal to the internal diameter of piston ring retainer ring 9) height L2 is 8mm, and fixing seat 3 is inserted into piston ring retainer ring 9 during being easily installed and is fixed
Guide cone bar 1 guarantees the alignment and stability of installation.All end face edges of part, which do fillet processing, prevents damage piston seal
Ring 8, radius of corner R1 are 1mm.
Force casing 2 in described device, total length are that L3 is 75mm, and outer diameter D 7 is 34mm, is open at one end another
End seal is closed, and opening side processes boss face and increases to the force area of piston packing ring, close to piston to reduce installation process
The damage of 8 lip of seal ring, 6 overall diameter D5 of boss are 38mm, and 6 height L4 of boss is 20mm, and force 2 open end of casing devises slope
Mouth face, enables the facies basialis pyramidis 5 of guide cone bar 1 smoothly to enter force casing 2, and groove face height H1 is 10mm, lower end major diameter D6
It is 28mm for 30mm, upper end path D4, keeping same inner diameter depth H 2 later is 50mm, and force 2 other end of casing closes conduct
First end face 7, thickness H3 are 15mm, and all end face edges of part do fillet processing, and radius of corner R2 is 0.5mm.
The preparation process of the piston packing ring installation tool of the present embodiment is as follows: selecting a diameter is 30mm, and length is
Blank of the cylindrical body Copper-zinc alloy material of 60mm as guide cone bar 1.Blank upper end is processed one by milling machine
Cone face, height 50mm, 4 diameter D1 of cone top surface are 12mm (less than the internal diameter of piston packing ring 8), close convenient for piston
Seal ring 8 from pyramid tip be inserted in after the downward end motion under the thrust of force casing 2, facies basialis pyramidis 5 diameter D2 in lower end is
28mm (greater than the outer diameter 0.2mm of positioning ring 10 on piston ring retainer ring), it is uniform during moving downward convenient for piston packing ring 8
Natural shrinking clamping after piston ring retainer ring 9 is smoothly slid into after magnifying the outer diameter for reaching the upper positioning ring 10 of piston ring retainer ring 9, is used
It is the circle that 16mm (equal to the internal diameter of piston ring retainer ring) height L2 is 8mm that lathe, which processes a diameter D3 in the bottom in cone face,
Fixing seat 3 is inserted into after piston ring retainer ring 9 to guide cone during being easily installed by cylinder as 1 fixing seat 3 of guide cone bar
Bar 1 is fixed, and entire 1 total length of guide cone bar is 58mm.All end face edges of part, which process fillet using file, to be prevented
Piston packing ring is damaged, radius of corner R1 is 1mm.
Select the cylinder material of a Copper-zinc alloy material as force casing 2 blank, total length 75mm, outside
Diameter is 40mm, and internal diameter 30mm, open end hole depth is 60mm, starts to add in the outer surface of casing along closing one end using grinding machine
It is 34mm that work, which goes out outer diameter, and length is the thin segment of 55mm, retains boss face in open end, the height of boss face is 20mm, to increase
Damage of the installation process to lip is reduced to the force area of piston packing ring 8.Bottom cylindrical face using drilling machine in boss one end
On process a depth be 60mm, diameter be 25mm inner hole, reuse milling machine by inner hole be processed as internal diameter be 28mm hole,
Arrival end in hole process depth be 10mm, major diameter 30mm, path be 28mm groove, make 1 bottom surface of guide cone bar into
Enter to exert a force casing when can seamlessly transit.Other end sealing surface is as first end face 7, and sealing surface is with a thickness of 15mm, all ends of part
Face edge carries out fillet processing using file, and radius of corner R2 is 0.5mm.
Identical processing method can be used in guide cone bar 1 and force casing 2, is added according to the diameter of different piston packing rings 8
The various sizes of guide cone bar 1 of work and force casing 2, can adapt to the installation requirements to the piston packing ring 8 of different-diameter.
Guide cone bar 1 and force casing 2 carry out ruggedness test to all components when processing, and appearance cannot have a crackle, and zero
The edge flash of part is polished flat using file.
It is first that the top of piston packing ring 8 from guide cone bar 1 is (small when being installed using the tool to piston packing ring 8
Diameter section) it is inserted in, then the inner ring that the fixing seat 3 of guide cone bar 1 is inserted into piston ring retainer ring 9 is fixed, guarantees the same of installation
Axis and stability, piston packing ring 8 block after downslide a distance under self gravitation effect, at this time with force casing 2 from
After 1 top of guide cone bar is inserted in, after its raised head face is contacted as annulus force surface and piston packing ring 8, struck using hand hammer
The first end face 7 of force casing 2 is hit, piston packing ring 8 glides along guide cone bar 1 to be opened using the uniform elastic of itself, when
When reaching the minimum point in cone face, piston packing ring 8 opens up into maximum value, at this time since the cone face bottom of guide cone bar 1 is big
Diameter is greater than the installing port outer diameter 0.2mm of piston ring retainer ring 9, and piston packing ring 8 is just easily caught in piston ring retainer ring 9 very much, enters
Piston packing ring 8 shrinks rapidly clamping using the shrinkage of itself after retainer ring, is finally clipped in the upper positioning ring in piston ring retainer ring 9
Between 10 and lower positioning ring 11, installation effectiveness is improved while ensuring that installation quality in this way, and avoids damage piston
Sealing ring 8, specific installation process are shown in attached drawing 5.
Finally it should be noted that: above embodiments are only to illustrate the technical solution of this case rather than its limitations;Although
This case is described in detail referring to preferred embodiment, it should be understood by those ordinary skilled in the art that: still can be with
It modifies to the specific embodiment of this case or some technical features can be equivalently replaced;Without departing from this case technical side
The spirit of case should all cover in the claimed technical proposal scope of this case.
Claims (10)
1. a kind of piston packing ring installation tool, which is characterized in that including guiding vertebra bar (1) and force casing (2):
The centrum bottom surface outer diameter of guiding vertebra bar (1) is equal with the outer diameter of upper positioning ring (10) of piston ring retainer ring, guides vertebra
The centrum bottom surface of bar is equipped with the fixing seat (3) axially extending along guiding vertebra bar;
The force casing (2) has the closed side wall of outer peripheral lines and first end face (7), and force casing is open in second end, applies
The internal diameter of power casing (2) second end is greater than the centrum top surface outer diameter of guiding vertebra bar (1), and the internal diameter for the casing second end that exerts a force is not small
In the outer diameter of the upper positioning ring (10) of piston ring retainer ring, from the second end of force casing (2) in axial direction to force casing
Vertebral height of the length for the inner cavity that first end extends not less than guiding vertebra bar (1);
Piston packing ring (8) covers on the periphery of guiding vertebra bar (1), and the fixing seat (3) of guiding vertebra bar is inserted into piston ring retainer ring (9)
Ring in, guiding vertebra bar centrum bottom surface be pressed on the upper surface of upper positioning ring (10) of piston ring retainer ring (9), the force set
Pipe (2) is bonded in downward jacket guiding vertebra bar (1) in the centrum top surface of second end from guiding vertebra bar and is pressed in piston packing ring (8)
On upper surface;Rotation or percussion force casing (2) push the axis direction of piston packing ring (8) edge guiding vertebra bar (1) to guiding
The centrum bottom surface direction of vertebra bar (1) is mobile, until piston packing ring (8) are nested into the upper positioning ring (10) of piston ring retainer ring (9)
Between lower positioning ring (11).
2. a kind of piston packing ring installation tool according to claim 1, which is characterized in that the second of force casing (2)
The outer diameter at end is greater than the outer diameter of the upper surface ring of piston packing ring (8), and anchor ring width is greater than the upper surface of piston packing ring (8)
Ring body width.
3. a kind of piston packing ring installation tool according to claim 1, which is characterized in that force casing (2) inner cavity shape
Shape is the taper or cylindricality adaptable with guiding vertebra bar (1).
4. a kind of piston packing ring installation tool according to claim 1, which is characterized in that the second of force casing (2)
End is equipped with the boss (6) radially extended, and the outer diameter of the boss (6) is greater than the outer diameter of piston packing ring (8), the width of boss (6)
Degree is greater than the labial surface width of piston packing ring (8) upper surface ring.
5. a kind of piston packing ring installation tool according to claim 4, which is characterized in that the boss (6) and force
Casing (2) is integrally formed structures, and the boundary rounded corner that force casing (2) internal diameter is connected with boss (6), boss (6) is outside
Rounded corner at diameter.
6. a kind of piston packing ring installation tool ccording to any one of claims 1 to 5, which is characterized in that the guiding vertebra
Bar (1) and force casing (2) are prepared by Copper-zinc alloy material.
7. a kind of piston packing ring installation tool ccording to any one of claims 1 to 5, which is characterized in that the guiding vertebra
The centrum bottom surface periphery rounded corner of bar (1), the second end internal diameter and radial outer edge of force casing (2) distinguish rounded corner.
8. a kind of piston packing ring installation tool ccording to any one of claims 1 to 5, which is characterized in that the fixing seat
It (3) is column, the outer diameter of fixing seat (3) is not more than the minimum diameter of piston ring retainer ring (9).
9. a kind of piston packing ring installation tool according to claim 5, which is characterized in that the fixing seat (3) is along vertebra
The height dimension of rod axis length direction is not more than the axial height of piston ring retainer ring (9).
10. a kind of piston packing ring installation tool ccording to any one of claims 1 to 5, which is characterized in that guiding vertebra bar
(1) there is smooth lateral wall, force casing (2) has smooth inner sidewall.
Priority Applications (1)
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CN201820784454.6U CN208342708U (en) | 2018-05-24 | 2018-05-24 | Piston packing ring installation tool |
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CN201820784454.6U CN208342708U (en) | 2018-05-24 | 2018-05-24 | Piston packing ring installation tool |
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Publication Number | Publication Date |
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ID=64890871
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109940540A (en) * | 2019-02-18 | 2019-06-28 | 安徽轰达电源有限公司 | Battery O-ring mounting device |
CN110661214A (en) * | 2019-08-23 | 2020-01-07 | 陈魏彬 | Protective pipe plug for unbalanced stress of power line pipe |
-
2018
- 2018-05-24 CN CN201820784454.6U patent/CN208342708U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109940540A (en) * | 2019-02-18 | 2019-06-28 | 安徽轰达电源有限公司 | Battery O-ring mounting device |
CN110661214A (en) * | 2019-08-23 | 2020-01-07 | 陈魏彬 | Protective pipe plug for unbalanced stress of power line pipe |
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