CN208341703U - A kind of improved cylinder cap sand shake-out device - Google Patents
A kind of improved cylinder cap sand shake-out device Download PDFInfo
- Publication number
- CN208341703U CN208341703U CN201820908221.2U CN201820908221U CN208341703U CN 208341703 U CN208341703 U CN 208341703U CN 201820908221 U CN201820908221 U CN 201820908221U CN 208341703 U CN208341703 U CN 208341703U
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- China
- Prior art keywords
- sound
- hammer
- absorbing box
- cylinder cap
- clamp system
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- 239000004576 sand Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 46
- 239000013049 sediment Substances 0.000 claims abstract description 24
- 239000000428 dust Substances 0.000 claims abstract description 17
- 230000003584 silencer Effects 0.000 claims abstract description 15
- 230000005484 gravity Effects 0.000 claims abstract description 6
- 230000009467 reduction Effects 0.000 claims abstract description 6
- 229920000742 Cotton Polymers 0.000 claims abstract description 5
- 238000009413 insulation Methods 0.000 claims description 11
- 230000001681 protective effect Effects 0.000 claims description 7
- 230000000007 visual effect Effects 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 239000011490 mineral wool Substances 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 230000002459 sustained effect Effects 0.000 claims description 3
- 239000002775 capsule Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000012945 sealing adhesive Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Percussive Tools And Related Accessories (AREA)
Abstract
The utility model relates to a kind of improved cylinder cap sand shake-out devices, it is characterised in that: including clamp system, hammer mechanism and silencer mechanism, clamp system and hammer mechanism are arranged vertically, form sediment outflow structure identical with natural gravity direction；Clamp system includes work piece holder and clamps air bag, forms elastic clamping structure；Hammer mechanism includes strike pneumatic hammer, cylinder, vibration stand and vibrating motor, forms hammering and vibrating shakeout structure；Silencer mechanism includes sound-absorbing box dust catcher and suction inlet, and dust catcher is arranged in the inner cavity of sound-absorbing box, and the upper side of sound-absorbing box is arranged in suction inlet, and the side wall of sound-absorbing box is equipped with acoustical cotton, and the suction inlet face of silencer mechanism is arranged in the sand removing hole of sediment outflow structure；It forms noise reduction and inhales sand structure.Have the characteristics that knockout is laborsaving, noise is small, sediment outflow performance is good and product clamping is easy to operate.
Description
Technical field
The utility model relates to a kind of cylinder cap sand shake-out devices, and in particular to a kind of improved cylinder cap sand shake-out device.Belong to vapour
Vehicle and its accessories manufacturing technical field.
Background technique
In existing production practices, needed when preparing cylinder cap using knockout mechanism.But the knockout mechanism of the prior art, due to it
Unreasonable structure, product installation way are horizontal positioned clamping, and peening hammer direction is vertical direction, and product sediment outflow channel cannot
Meet lateral sediment outflow requirement, cause certain positions cannot normal sediment outflow, sediment outflow rate is low, and the height of sediment outflow rate directly affects rear process
Working process；When generation machine replacement production section takes, four peening hammer positions of fixture positioning glue and adjustment are needed replacing, now
Shape peening hammer adjustment cannot individually adjust, can only integrated regulation, adjustment difficulty is big, and adjustment time is long, about needs 40-45 minutes, beats
High noise when hitting, machine external noise is high, and knockout dust is big, pollutes to surrounding enviroment larger.Therefore the knockout mechanism of the prior art, is deposited
The problems such as knockout is laborious, sediment outflow rate is low, noise is big, adjustment time is long, sediment outflow performance difference and product clamping is complicated for operation.
Utility model content
The purpose of this utility model, to be that there are knockouts in order to solve the knockout mechanism of the prior art laborious, noise is big, sediment outflow
The problems such as performance difference and product clamping operator's load weight, provide a kind of improved cylinder cap sand shake-out device.It is laborsaving with knockout, make an uproar
Real holding property feature and the progress such as sound is small, sediment outflow performance is good and product clamping is easy to operate.
The purpose of this utility model can reach by the following technical programs:
A kind of improved cylinder cap sand shake-out device, design feature are: including clamp system, hammer mechanism and noise reduction machine
Structure, clamp system and hammer mechanism are arranged vertically, form sediment outflow structure identical with natural gravity direction；Clamp system includes work
Part fixture and clamping air bag, form elastic clamping structure；Hammer mechanism includes strike pneumatic hammer, cylinder, vibration stand and vibration electricity
Machine forms hammering and vibrating shakeout structure；Silencer mechanism includes sound-absorbing box dust catcher and suction inlet, and dust catcher is arranged in sound-absorbing box
Inner cavity in, suction inlet is arranged in the upper side of sound-absorbing box, and the side wall of sound-absorbing box is equipped with acoustical cotton, and the suction inlet of silencer mechanism is just
To being arranged in the sand removing hole of sediment outflow structure；It forms noise reduction and inhales sand structure.
The purpose of this utility model can also reach by the following technical programs:
Further, it is in elliptoid guide rail that vibrating grid seat tool, which has two, and vibrating motor is high-frequency electric machines, forms vibration electricity
Machine driving is in structure of the elliptical orbit along two independent axis horizontal sustained vibrations.
Further, the clamp system, hammer mechanism are arranged on positioning seat, set in clamp system or hammer mechanism
Setting value formula vision-control system in strike pneumatic hammer, cylinder, vibration stand and vibrating motor and work piece holder and clamps air bag
In be respectively provided with pressure sensor, the signal input of the signal output end connection numerical value formula vision-control system of each pressure sensor
End, the processing of numerical value formula vision-control system and the pressure value for showing each pressure sensor, when pressure is below or above setting value
It alarms.
Further, the work piece holder in clamp system use fabricated structure, fixture head position by being bolted, with
According to the size adjusting clamp head position of workpiece, increase the flexibility of fixture.
Further, peening hammer adjusting seat is equipped in hammer mechanism, to realize the single adjustment of strike pneumatic hammer.
Further, work piece holder can use workpiece special fixture, by cooperatively forming air bag elasticity with clamping air bag
Clamping device, clamping air bag is shock-absorption air bag, strike noise is effectively reduced.
Further, sound-absorbing box is made of the enclosing of sound insulation protective plate, the central filler sound-absorbing rock wool of sound insulation protective plate, sound-absorbing
The front door visual window of case is made of double glazing, and the door peripheral sealing adhesive tape sealing of front door visual window forms seal noise insulation structure.
The utility model has the following beneficial effects:
1, for the utility model due to including clamp system, hammer mechanism and silencer mechanism, clamp system and hammer mechanism are perpendicular
Straight arrangement, forms sediment outflow structure identical with natural gravity direction；Clamp system includes work piece holder and clamps air bag, forms bullet
Property clamping structure；Hammer mechanism includes strike pneumatic hammer, cylinder, vibration stand and vibrating motor, forms hammering and vibrating shakeout knot
Structure；Silencer mechanism includes sound-absorbing box dust catcher and suction inlet, and dust catcher is arranged in the inner cavity of sound-absorbing box, and suction inlet setting is being inhaled
The side wall of the upper side of speaker, sound-absorbing box is equipped with acoustical cotton, and the sediment outflow of sediment outflow structure is arranged in the suction inlet face of silencer mechanism
In mouthful；It forms noise reduction and inhales sand structure；Therefore being able to solve the knockout mechanism of the prior art, that there are knockouts is laborious, noise is big, row
The problems such as grittiness can be poor heavy with product clamping operator's load, with knockout is laborsaving, noise is small, sediment outflow performance is good and product clamping
Easy to operate equal real holding property feature and progress.
2, the utility model is due to substantially increasing cylinder cap knockout rate, having reached 95% or more, mentioned by innovative transformation
The high recycling of sand, saves the energy for the processing of rear process；Machine switching segment taking time than saving 3 originally
Times, efficiency is greatly improved；Simultaneously in environmental protection, noise, dust have obtained effective control, employee's operating environment
It has obtained greatly improving.Improve shakeout knockout rate, is increased to 95% by the 85% of status；Taking property of shakeout machinery section is improved,
Cut down segment taking time；Improve equipment operation environment, cuts down noise；Dust pollution is reduced simultaneously, improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the clamp system of the utility model specific embodiment 1, hammer mechanism.
Fig. 2 is the structural schematic diagram of the silencer mechanism of the utility model specific embodiment 1.
Specific embodiment
The utility model will be further described below with reference to the accompanying drawings.
Specific embodiment 1:
- Fig. 2 referring to Fig.1, the present embodiment include clamp system 1, hammer mechanism 2 and silencer mechanism 3, clamp system 1 and hammer
It hits mechanism 2 to arrange vertically, forms sediment outflow structure identical with natural gravity direction；Clamp system 1 includes work piece holder 1-1 and folder
Tight air bag 1-2, forms elastic clamping structure；Hammer mechanism 2 includes strike pneumatic hammer 2-1, cylinder 2-2, vibration stand 2-3 and vibration
Motor forms hammering and vibrating shakeout structure；Silencer mechanism 3 includes sound-absorbing box 3-1 dust catcher 3-2 and suction inlet 3-3, dust catcher
3-2 is arranged in the inner cavity of sound-absorbing box 3-1, and the upper side of sound-absorbing box 3-1 is arranged in suction inlet 3-3, and the side wall of sound-absorbing box 3-1 is set
There is acoustical cotton, the suction inlet 3-3 face of silencer mechanism 3 is arranged in the sand removing hole of sediment outflow structure；It forms noise reduction and inhales sand structure.
In the present embodiment:
Vibrating stand 2-3 to have two is in elliptoid guide rail, and vibrating motor is high-frequency electric machines, forms driven by vibrating motors
In elliptical orbit along two independent axis horizontal sustained vibrations structure.
The clamp system 1, hammer mechanism 2 are arranged on positioning seat 4, and number is arranged in clamp system 1 or hammer mechanism 2
Value formula vision-control system, in strike pneumatic hammer 2-1, cylinder 2-2, vibration stand 2-3 and vibrating motor and work piece holder 1-1 and
It clamps and is respectively provided with pressure sensor in air bag 1-2, the signal output end of each pressure sensor connects numerical value formula vision-control system
Signal input part, the processing of numerical value formula vision-control system and the pressure value of each pressure sensor is shown, when pressure is lower than or high
It alarms when setting value.
Work piece holder 1-1 in clamp system 1 uses fabricated structure, and the head position of fixture is by being bolted, with basis
The size adjusting clamp head position of workpiece, increases the flexibility of fixture.
Peening hammer adjusting seat is equipped in hammer mechanism 2, to realize the single adjustment of strike pneumatic hammer 2-1.The single tune
It is whole can be in five minutes；It can be according to achievable adjustment within workpiece shapes difference five minutes.
Work piece holder 1-1 can use workpiece special fixture, by cooperatively forming air bag resilient clamp with clamping air bag 1-2
Device, clamping air bag 1-2 is shock-absorption air bag, strike noise is effectively reduced.
Sound-absorbing box 3-1 is made of the enclosing of sound insulation protective plate, the central filler sound-absorbing rock wool of sound insulation protective plate, sound-absorbing box 3-1
Front door visual window be made of double glazing, the sealing of the door peripheral sealing adhesive tape of front door visual window forms seal noise insulation structure.
The reason of the utility model is to remain high phenomenon for the knockout of the prior art, and analyzing influence occurs, and use
Technical solution, also have following functional characteristics:
1) it is the clamping placement posture for changing workpiece first, is changed to vertically vertically put by original transversely and horizontally displacement structure
Structure is set, makes the row of sand to consistent with natural gravity, more conducively sediment outflow；
2) secondly it is changed into strike knockout+high-frequency vibration not by existing only strike knockout mode, after the completion of strike,
Sand body is in loose condition (of surface), in addition high-frequency vibration, can make to come under residual sand more sufficiently.
3) consider full machine versatility, support component and hit position are only needed to change when section takes, and realize single
Peening hammer is adjustable, and segment taking time control was realized at 10 minutes or so.
4) increase sound arrester at noise occurring source, using workpiece special fixture and air bag flexible clamping device, equipment
Equipment sound-proof material is added in body and reinforces the leakproofness of equipment to completely cut off noise in machine.It is collected in machine using dust exhaust apparatus
Dust.
5) dither system structure is made of vibrating motor, vibration rack and rubber spring.Peening hammer is by making
After the active position of product is continuously hit, held in elliptical orbit along two independent axis horizontals by the vibration lead agency of motor
Continuous vibration, achievees the effect that sediment outflow.
6) numerical value formula vision-control system is arranged in strike and vibration pressure mechanism, and main pipe rail and hammering, casting clamp, are anti-
Each branch road of shield door is equipped with pressure sensor, alarms when pressure is below or above setting value.
7) taking property of machine switching section is improved.Fixture uses combined type, and clamp head position, can be according to product by being bolted
Size adjusting clamp head position, increase the flexibility of fixture.Design increases peening hammer adjusting seat, and peening hammer may be implemented individually
Adjustment, it is achievable in 5 minutes；According to article shape difference, only need to change product bottom positioning plate support positioning component, 5 points
It is achievable within clock.
8) product is clamped is formed using product special fixture and air bag flexible clamping device, and shock-absorption air bag can be effectively reduced
Hit noise；Sound insulation protective plate, central filler sound-absorbing rock wool are set, and front door visual window uses double glazing sound insulation, and door periphery is close
Seal strip sealing.
9) equipment design increases dust collecting.Collection port, the side of the external dust exhaust apparatus of equipment are set at the top of equipment
Formula is realized.
Claims (7)
1. a kind of improved cylinder cap sand shake-out device, it is characterised in that: including clamp system (1), hammer mechanism (2) and silencer mechanism
(3), clamp system (1) and hammer mechanism (2) are arranged vertically, form sediment outflow structure identical with natural gravity direction；Clamping machine
Structure (1) includes work piece holder (1-1) and clamps air bag (1-2), forms elastic clamping structure；Hammer mechanism (2) includes strike gas
It hammers (2-1), cylinder (2-2), vibration stand (2-3) and vibrating motor into shape, forms hammering and vibrating shakeout structure；Silencer mechanism (3)
Including sound-absorbing box (3-1), dust catcher (3-2) and suction inlet (3-3), dust catcher (3-2) is arranged in the inner cavity of sound-absorbing box (3-1)
In, the upper side in sound-absorbing box (3-1) is arranged in suction inlet (3-3), and the side wall of sound-absorbing box (3-1) is equipped with acoustical cotton, silencer mechanism
(3) suction inlet (3-3) face is arranged in the sand removing hole of sediment outflow structure；It forms noise reduction and inhales sand structure.
2. a kind of improved cylinder cap sand shake-out device according to claim 1, it is characterised in that: vibration stand (2-3) has
Two are in elliptoid guide rail, and vibrating motor is high-frequency electric machines, and form driven by vibrating motors is in elliptical orbit along two independences
Axis horizontal sustained vibration structure.
3. a kind of improved cylinder cap sand shake-out device according to claim 1, it is characterised in that: the clamp system (1), hammer
It hits mechanism (2) to be arranged on positioning seat (4), numerical value formula vision-control system is set in clamp system (1) or hammer mechanism (2)
System in strike pneumatic hammer (2-1), cylinder (2-2), vibration stand (2-3) and vibrating motor and work piece holder (1-1) and clamps gas
Pressure sensor, the letter of the signal output end connection numerical value formula vision-control system of each pressure sensor are respectively provided in capsule (1-2)
Number input terminal, the processing of numerical value formula vision-control system and the pressure value for showing each pressure sensor, when pressure is below or above setting
It alarms when definite value.
4. a kind of improved cylinder cap sand shake-out device according to claim 1, it is characterised in that: the work in clamp system (1)
Part fixture (1-1) uses fabricated structure, and the head position of fixture is by being bolted, according to the size adjusting clamp head position of workpiece
It sets, increases the flexibility of fixture.
5. a kind of improved cylinder cap sand shake-out device according to claim 1, it is characterised in that: hammer mechanism is equipped in (2)
Peening hammer adjusting seat, to realize the single adjustment of strike pneumatic hammer (2-1).
6. a kind of improved cylinder cap sand shake-out device according to claim 1, it is characterised in that: work piece holder (1-1) passes through
Air bag flexible clamping device is cooperatively formed with air bag (1-2) is clamped, clamping air bag (1-2) is shock-absorption air bag, is beaten to be effectively reduced
Hit noise.
7. a kind of improved cylinder cap sand shake-out device according to claim 1, it is characterised in that: sound-absorbing box (3-1) is by sound insulation
Protective plate, which encloses, to be constituted, and the central filler sound-absorbing rock wool of sound insulation protective plate, the front door visual window of sound-absorbing box (3-1) is by double glazing
It constitutes, the door periphery of front door visual window is sealed by sealing joint strip, forms seal noise insulation structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820908221.2U CN208341703U (en) | 2018-06-12 | 2018-06-12 | A kind of improved cylinder cap sand shake-out device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820908221.2U CN208341703U (en) | 2018-06-12 | 2018-06-12 | A kind of improved cylinder cap sand shake-out device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208341703U true CN208341703U (en) | 2019-01-08 |
Family
ID=64883506
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820908221.2U Expired - Fee Related CN208341703U (en) | 2018-06-12 | 2018-06-12 | A kind of improved cylinder cap sand shake-out device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208341703U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021147475A1 (en) * | 2020-01-22 | 2021-07-29 | 苏州明志科技股份有限公司 | Sand shakeout apparatus |
| CN113433046A (en) * | 2021-06-23 | 2021-09-24 | 江苏铁军软件科技有限公司 | Raise dust detecting system for job site |
| CN117282946A (en) * | 2023-11-03 | 2023-12-26 | 泰州市锦峰新材料科技有限公司 | Shakeout equipment for metal castings |
-
2018
- 2018-06-12 CN CN201820908221.2U patent/CN208341703U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2021147475A1 (en) * | 2020-01-22 | 2021-07-29 | 苏州明志科技股份有限公司 | Sand shakeout apparatus |
| CN113433046A (en) * | 2021-06-23 | 2021-09-24 | 江苏铁军软件科技有限公司 | Raise dust detecting system for job site |
| CN113433046B (en) * | 2021-06-23 | 2022-03-08 | 江苏铁军软件科技有限公司 | Raise dust detecting system for job site |
| CN117282946A (en) * | 2023-11-03 | 2023-12-26 | 泰州市锦峰新材料科技有限公司 | Shakeout equipment for metal castings |
| CN117282946B (en) * | 2023-11-03 | 2024-03-01 | 泰州市锦峰新材料科技有限公司 | Shakeout equipment for metal castings |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190108 |