CN208333361U - A kind of wireless meter-measuring device for twisted cable production - Google Patents
A kind of wireless meter-measuring device for twisted cable production Download PDFInfo
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- CN208333361U CN208333361U CN201821124140.XU CN201821124140U CN208333361U CN 208333361 U CN208333361 U CN 208333361U CN 201821124140 U CN201821124140 U CN 201821124140U CN 208333361 U CN208333361 U CN 208333361U
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- metering
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- twisted cable
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Abstract
The utility model provides a kind of wireless meter-measuring device for twisted cable production, including the pulse induction screw being fixed on traction wheel, and it is used to record the metering pulse transducer of twisted cable metering signal close to pulse induction screw, and metering signal is sent to wireless signal transmitter, the electric energy of wireless signal transmitter is provided by battery, the metering pulse signal received is sent to signal receiver by wireless signal by wireless signal transmitter, and master controller is transmitted to by signal receiver, the twisted cable length of the master controller output traction wheel conveying.The utility model is by the way that metering pulse transducer to be installed on traction wheel, using the metering signal of wireless signal transfer finished product twisted cable, and use storage battery power supply, it eliminates in the prior art because of factors bring error of meter counter such as the shake of cable route lines, the variations of metering dropout, twisting pitch, meters counting accuracy can be promoted by 1% to 1 ‰, meters counting accuracy is effectively improved, waste is reduced.
Description
Technical field
The utility model relates to automation equipment fields, and in particular to a kind of wireless metering dress for twisted cable production
It sets.
Background technique
In wire and cable production process, since client is to fixed length demand, and mostly with works such as harness twisted synthesizing cables
Otherwise skill demand will lead to cable actual production length and be significantly larger than needed length or summary so that meters counting accuracy is even more important
Shorter than needed length or the group length that is twisted harness to stranding formula difference is different, and stranding is subject to shortest harness length,
These are bound to cause the waste of cable production, to bring cost increase.To avoid such phenomenon, waste is reduced as far as possible, is compeled
Be essential meters counting accuracy to be promoted.
In existing meter-measuring device, metering sensor is fixed on paying out machine more, by record the length of released single-core line come
It is scaled twisted cable length, there are biggish error of meter counter for this meter-measuring device.On the one hand, due to being twisted factor, single-core line
Length itself is not equal to twisted synthesizing cable line length, and reduction formula is a kind of idealized state as a result, not being inconsistent with production status；
On the other hand, there are the differences such as twisting pitch, single-core line outer diameter for twisted cable, this is all to calculated finished product twisted cable length
Bring error；Finally, can bring shake of the core wire in route lines in cable production process, this brings cable on rice counting wheel
It skids, equally brings error of meter counter.Existing meters counting accuracy is unable to meet production demand, serious waste phenomenon.
Meters counting accuracy is promoted, feasible solution is to be measured as far as possible in the position close to take-up reel, far from take-up reel gesture
Metering must be caused inaccurate because of factors such as cable shake, tension fluctuations intrinsic in production routing.However, in twisted cable
It in production process, is twisted in bow since take-up reel is located at, twists bow rotation, so that metering electric signal can only be conducted by bus ring,
For the weakness signal of metering function, bus ring is due to its mechanical inherent shortcoming, it is easy to cause dropout, lead to metering
Error is unable to satisfy requirement.
Therefore, there is an urgent need to a kind of New Type Meter-counters to promote meters counting accuracy.
Utility model content
The purpose of the utility model is to overcome problem of the existing technology, provide a kind of for twisted cable production
Wireless meter-measuring device is eliminated because of factors bring meters such as the shake of cable route lines, the variations of metering dropout, twisting pitch
Error of meter, meters counting accuracy can reach 1 ‰, effectively improve meters counting accuracy, reduce waste.
To achieve the above object, the technical scheme adopted by the utility model is
A kind of wireless meter-measuring device for twisted cable production, which is characterized in that including the arteries and veins being fixed on traction wheel 1
Punching induction screw 2, and close to pulse induction screw 2 for recording the metering pulse transducer 3 of twisted cable metering signal, and
Metering signal is sent to wireless signal transmitter 4, the electric energy of wireless signal transmitter 4 is provided by battery 7, the wireless communication
The metering pulse signal received is sent to signal receiver 5 by wireless signal by number transmitter 4, and passes through signal receiver
5 are transmitted to master controller 6, and the master controller 6 exports the twisted cable length that traction wheel 1 conveys, the traction wheel 1, pulse
Induction screw 2, metering pulse transducer 3, wireless signal transmitter 4, battery 7 are set to twisted cable production line and twist bow 10
Inner space, the signal receiver 5, master controller 6 are set to outside the strand bow 10.
Further, the master controller 6 is PLC controller.
Preferably, the output end of the master controller 6 also accesses the human-computer interaction device of touch screen type.
Compared with prior art, the utility model has the beneficial effects that
1, by the way that metering pulse transducer to be installed on traction wheel, so that metering sensor can be eliminated close to take-up reel
Jitter error in cable route lines；
2, using wireless signal transfer metering signal, and storage battery power supply is used, can avoid because of collector ring moment power loss
Caused by metering dropout problem；
3, the metering signal acquired is the length signals of finished product twisted cable, can be eliminated because twisting pitch changes bring meter
Error of meter；
4, meters counting accuracy can be promoted by 1% to 1 ‰, effectively improved meters counting accuracy, reduced waste.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of wireless meter-measuring device for twisted cable production provided by the utility model.
Fig. 2 is a kind of transport stream signal journey of wireless meter-measuring device for twisted cable production provided by the utility model
Schematic diagram.
Description of symbols:
1: traction wheel, 2: pulse induction screw, 3: metering pulse transducer, 4: wireless signal transmitter, 5: signal receives
Device, 6: master controller, 7: battery, 8: cradle, 9: take-up reel, 10: twisting bow.
Specific embodiment
The utility model is described in further detail in the following with reference to the drawings and specific embodiments.It should be appreciated that herein
The specific embodiment of description is only used for explaining the utility model, is not used to limit the utility model.
As shown in Figure 1, a kind of wireless meter-measuring device for twisted cable production, including the arteries and veins being fixed on traction wheel 1
Punching induction screw 2, and close to pulse induction screw 2 for recording the metering pulse transducer 3 of twisted cable metering signal, and will
Metering signal is sent to wireless signal transmitter 4, and the metering pulse signal received is passed through nothing by the wireless signal transmitter 4
Line signal is sent to signal receiver 5, and is transmitted to master controller 6, the wireless signal transmitter 4 by signal receiver 5
Electric energy provided by battery 7, avoid under collector ring power supply mode because of metering dropout caused by collector ring moment power loss
Problem, the traction wheel 1, pulse induction screw 2, metering pulse transducer 3, wireless signal transmitter 4, battery 7 are set to
Twisted cable production line twists the inner space of bow 10, is mounted on twisted cable production line cradle 8, is provided on cradle 8
Take-up reel 9, the take-up reel 9 are used to wind twisted cable and collect, and the signal receiver 5, master controller 6 are set to strand bow
Outside 10.
As shown in Fig. 2, a kind of transport stream signal journey of the wireless meter-measuring device for twisted cable production in the present embodiment
Schematic diagram forms a seal when twisting 10 rotation of bow, the component on cradle 8 and cradle is closed, on cradle 8
Under transmission device effect, traction wheel 1 rotates and twisted cable is driven to be fed forward, and is wound and collect by take-up reel 9, works as traction wheel
1 for each revolution, and pulse induction screw 2 also rotates with, and the metering pulse transducer 3 close to pulse induction screw 2 receives one
A metering signal, and metering signal is sent to signal reception and wireless transmitter 4, the electric energy of the wireless signal transmitter 4
It is provided by battery 7, the pulse signal received is sent to by wireless signal by wireless transmitter 4 and is set to strand bow 10
On external signal receiver 5, metering signal is transmitted to the master controller 6 for being set to and twisting outside bow 10 by signal receiver 5,
Master controller 6 uses PLC controller in the present embodiment, calculates the corresponding core wire of each metering signal according to 1 outer diameter of traction wheel and leads
Draw length, and exporting is that the twisted cable length that traction wheel 1 conveys eliminates existing to realize the purpose of high-precision metering
Because of factors bring error of meter counter such as the shake of cable route lines, the variations of metering dropout, twisting pitch present in technology.
In wire and cable production process, meters counting accuracy is even more important, provided by the utility model to produce for twisted cable
Wireless meter-measuring device, by the way that metering pulse transducer to be installed on traction wheel, using the twisted electricity of wireless signal transfer finished product
The metering signal of cable, and storage battery power supply is used, meters counting accuracy can be promoted by 1% to 1 ‰, effectively improve meters counting accuracy, be reduced
Waste.
The above is only the preferred embodiment of the utility model only, is not used to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (3)
1. a kind of wireless meter-measuring device for twisted cable production, which is characterized in that including the arteries and veins being fixed on traction wheel (1)
Punching induction screw (2), and close to pulse induction screw (2) for recording the metering pulse transducer of twisted cable metering signal
(3), it and by metering signal is sent to wireless signal transmitter (4), the electric energy of wireless signal transmitter (4) is mentioned by battery (7)
For the metering pulse signal received is sent to signal receiver by wireless signal by the wireless signal transmitter (4)
(5), it and by signal receiver (5) is transmitted to master controller (6), the strand of master controller (6) output traction wheel (1) conveying
Close cable length, the traction wheel (1), pulse induction screw (2), metering pulse transducer (3), wireless signal transmitter (4),
Battery (7) is set to the inner space that twisted cable production line twists bow (10), the signal receiver (5), master controller (6)
It is external to be set to the strand bow (10).
2. a kind of wireless meter-measuring device for twisted cable production according to claim 1, which is characterized in that the master
Controller (6) is PLC controller.
3. a kind of wireless meter-measuring device for twisted cable production according to claim 2, which is characterized in that the master
The output end of controller (6) also accesses the human-computer interaction device of touch screen type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821124140.XU CN208333361U (en) | 2018-07-16 | 2018-07-16 | A kind of wireless meter-measuring device for twisted cable production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821124140.XU CN208333361U (en) | 2018-07-16 | 2018-07-16 | A kind of wireless meter-measuring device for twisted cable production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208333361U true CN208333361U (en) | 2019-01-04 |
Family
ID=64784020
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821124140.XU Active CN208333361U (en) | 2018-07-16 | 2018-07-16 | A kind of wireless meter-measuring device for twisted cable production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208333361U (en) |
-
2018
- 2018-07-16 CN CN201821124140.XU patent/CN208333361U/en active Active
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