CN208322913U - A kind of roller end face sander - Google Patents
A kind of roller end face sander Download PDFInfo
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- CN208322913U CN208322913U CN201820981986.9U CN201820981986U CN208322913U CN 208322913 U CN208322913 U CN 208322913U CN 201820981986 U CN201820981986 U CN 201820981986U CN 208322913 U CN208322913 U CN 208322913U
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- hydraulic
- mounting base
- oil
- pipe
- polishing group
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Abstract
The utility model discloses a kind of roller end face sanders, including pedestal, left polishing group and right polishing group, the left polishing group includes mounting base, the mounting base side is provided with stationary center, the stationary center is rotatablely connected by transmission shaft and mounting base, is fixedly installed with workpiece polishing mechanism at the top of the mounting base；The workpiece polishing mechanism includes telescopic hydraulic cylinder and sand paper, the telescopic hydraulic cylinder level is fixedly mounted at the top of mounting base, the telescopic hydraulic cylinder end is fixedly installed with attachment base, the attachment base is stained with the first spongy layer far from one end of piston rod, and first spongy layer is provided with sand paper far from the side of the attachment base；The right polishing group is consistent with the structure of left polishing group, and the left polishing group and right polishing group are opposed with the stationary center and arranged.The sander of the utility model has many advantages, such as that roller revolving speed is higher, is bonded sand paper with roller end face and polishes that polishing quality is higher.
Description
Technical field
The utility model relates to roller technical field of processing equipment, more particularly to a kind of roller end face sander.
Background technique
After processing is completed, there is a rusty stain in part roller end face to general factory's roller, the number on roller plug do not see Chu or
It is bad to check, and this number is exactly unique foundation that printing house will search roller, this not only influences the beauty of product, more influences print
Brush accuracy and convenience.
Traditional roller end face polishing is polished by hand by angle grinder by worker, take time and effort and grinding effect not
Good, to this problem, the prior art is that grinding disc is arranged on the stationary center of grinder on the grinder of roller, polishing
Piece is fixed by the mounting rack of mounting rack and stationary center, when grinding roller side surface, in roller rotary course, and roller both ends
It is polished by grinding disc, its shortcoming is that:
1, roller both ends of the surface are not complete regular planar, and each corner of end face can not be polished by grinding disc
It arrives, grinding effect is bad；
2, carrying out polishing to end face needs grinding disc to be applied to the certain pressure of roller, and the prior art is applied by spring
Plus-pressure, the pressure that spring applies is smaller, cannot reach the polishing required pressure in end face；
3, in the grinding process of roller, the rotation of roller be it is slow, in the case where rotation speed is slow, beat
Grinding is difficult to polish to roller end face.
Utility model content
To solve problems of the prior art, the utility model provides a kind of roller end face sander, the polishing
Machine has many advantages, such as that roller revolving speed is higher, is bonded sand paper with roller end face and polishes that polishing quality is higher.
To achieve the above objectives, the present invention adopts the following technical solutions:
A kind of roller end face sander, including pedestal, the left polishing group and right polishing group that are set on the base, the left side is beaten
Mill group includes mounting base, and the mounting base side is provided with stationary center, the other side of the mounting base relative to stationary center
It is provided with rotating electric machine, the stationary center is rotatablely connected by transmission shaft and mounting base, and the transmission shaft passes through mounting base, institute
It states transmission shaft and is connect with rotating electric machine by gear drive, be fixedly installed with workpiece polishing mechanism at the top of the mounting base.
The workpiece polishing mechanism includes telescopic hydraulic cylinder and sand paper, and the telescopic hydraulic cylinder level is fixedly mounted on mounting base top
Portion, towards stationary center direction, the piston rod end of the telescopic hydraulic cylinder is fixedly mounted the piston rod of the telescopic hydraulic cylinder
There is attachment base, the attachment base is stained with the first spongy layer far from one end of piston rod, and first spongy layer is far from the company
The side of joint chair is provided with sand paper, and the sand paper upper and lower ends bending is fixed on attachment base.
The workpiece polishing mechanism further includes sweep-up pipe, and the sweep-up pipe is fixed on telescopic hydraulic cylinder, described sweep-up pipe one end
It extends to above the sand paper, the other end is connected with filter and exhaust fan in turn.
The chassis interior is fixedly installed with hydraulic-driven component, and the base upper surface is fixedly installed with key, described
Hydraulic-driven component is connect with telescopic hydraulic cylinder by oil pipe, the key respectively with hydraulic-driven component, rotating electric machine and pumping
Blower is electrically connected；The right polishing group is consistent with the structure of left polishing group, and the left polishing group and right polishing group are with described solid
Fixed top opposition arrangement；The right polishing group bottom is slidably connected by slide plate with the sliding slot for being fixed on the base surface, described
Sliding slot arranges that the left polishing group is fixedly mounted on pedestal towards the direction of left polishing group.
In above structure, when roller of polishing, the right polishing group is moved by the slide plate and sliding slot first, makes the left side
The stationary center of polishing group and right polishing group fixes roller both ends, then starts rotating electric machine, two institutes by the key
Rotating electric machine synchronous rotary is stated, drives stationary center and roller to rotate by gear drive and transmission shaft, is taken out described in subsequent start-up
Blower, the sweep-up pipe start dust suction, are extended by the hydraulic-driven Component driver telescopic hydraulic cylinder to roller end face, described
Sand paper is bonded irregular roller end face by the deformation of the first spongy layer, and the telescopic hydraulic cylinder provides pressure to sand paper,
It polishes the roller end face in rotary course, two workpiece polishing mechanisms move synchronously, i.e., simultaneously to the both ends of the surface of roller
It polishes, the dust generated in bruting process is filtered in sweep-up pipe inspiration filter.
Preferably, the hydraulic-driven component includes hydraulic pump, hydraulic control component, hydraulic pressure auxiliary element and hydraulic oil；
The hydraulic pressure auxiliary element includes hydraulic oil container, oil filter, hydraulic oil cooling device, heater.
Wherein, the hydraulic oil cooling device includes being separated by semiconductor chilling plate as bilevel cooling box；Institute
It states cooling box upper layer and condenser is installed, be connected on the upside of condenser one end with oil inlet pipe, other end upside and oil outlet pipe
It is connected；The other end of the oil inlet pipe is connect with high temperature hydraulic oil source, and the other end of oil outlet pipe is connected with hydraulic tank,
Buffer is provided on middle oil inlet pipe.
Preferably, the sweep-up pipe is connected with cleaner head far from one end of dust bag, and the cleaner head is strainer composition
Cube structure.
Preferably, the conical surface of the stationary center is provided with plug-hole part, and the plug-hole part includes plug-hole item and second
Spongy layer, the plug-hole item are wrapped in the plug-hole item along the top tapered slope fixed and arranged, second spongy layer
Outside.
Beneficial effect is:
1, sand paper is made to be bonded the irregular end face of roller by the deformation of the first spongy layer, while being driven by rotating electric machine
The polishing to roller end face is realized in the quick rotation of roller, better quality of polishing, and grinding efficiency is higher；
2, the cooling effect of the hydraulic-driven component equipped with cooling box is more preferable, and the service life of whole system and makes
It is improved with safety；
3, the dust that bruting process generates is siphoned away by sweep-up pipe, avoids pollution air impact healthy operator,
The cleaner head of dust suction tube end, which avoids bulky grain sundries and enters, simultaneously blocks sweep-up pipe in sweep-up pipe, pick-up performance is more preferable；
4, the setting of plug-hole part blocks the plug-hole keyway of roller both ends of the surface, can be avoided dust and enters inside roller.
Detailed description of the invention
Fig. 1 is the main sectional view of the utility model embodiment 1；
Fig. 2 is the top view of the utility model embodiment 1；
Fig. 3 is the partial enlarged view in Fig. 1 at A；
Fig. 4 is the main view of the workpiece polishing mechanism of the utility model embodiment 2；
Fig. 5 is the main view of the stationary center of the utility model embodiment 3；
Fig. 6 is the main sectional view of the plug-hole part of the utility model embodiment 3；
Fig. 7 is the top view of the stationary center of the utility model embodiment 3；
Appended drawing reference: 1, pedestal；2, hydraulic-driven component；3, rotating electric machine；4, mounting base；5, transmission shaft；6, sander
Structure；7, stationary center；8, left polishing group；9, key；10, right polishing group；11, slide plate；12, sliding slot；13, telescopic hydraulic cylinder；
14, sweep-up pipe；15, attachment base；16, the first spongy layer；17, sand paper；18, cleaner head；19, plug-hole part；20, the second spongy layer；
21, plug-hole item；22, shield.
Specific embodiment
The utility model is described in further detail with reference to the accompanying drawing:
Embodiment 1:
As shown in Figure 1-Figure 3, a kind of roller end face sander, including pedestal 1, left 8 and of polishing group being arranged on pedestal 1
Right polishing group 10, left polishing group 8 include mounting base 4, are provided with stationary center 7 on the right side of mounting base 4, are provided on the left of mounting base 4
Rotating electric machine 3, stationary center 7 are rotatablely connected by transmission shaft 5 and mounting base 4, and transmission shaft 5 passes through mounting base 4, transmission shaft 5 with
Rotating electric machine 3 is connected by gear drive, is also fixedly installed with shield 22 in mounting base 4, and shield 22 is by transmission shaft 5 and electric rotating
The gear transmission structure of machine 3 wraps up, and avoids causing danger, and workpiece polishing mechanism 6 is fixedly installed at the top of mounting base 4.
Workpiece polishing mechanism 6 includes telescopic hydraulic cylinder 13 and sand paper 17, and 13 level of telescopic hydraulic cylinder is fixedly mounted on the top of mounting base 4
Portion, for the piston rod of telescopic hydraulic cylinder 13 towards right, the piston rod end of telescopic hydraulic cylinder 13 is fixedly installed with attachment base 15, even
Joint chair 15 is stained with the first spongy layer 16 far from one end of piston rod, and the first spongy layer 16 is provided with far from the side of attachment base 15
Sand paper 17, the bending of 17 upper and lower ends of sand paper are fixed on attachment base 15.
Workpiece polishing mechanism 6 further includes sweep-up pipe 14, and sweep-up pipe 14 is fixed on telescopic hydraulic cylinder 13, and 14 one end of sweep-up pipe is prolonged
17 top of sand paper is extended to, the other end is connected with filter and exhaust fan (not shown) in turn, is equipped with multiple layer metal mistake in filter
Strainer.
Hydraulic-driven component 2 is fixedly installed with inside pedestal 1,1 upper surface of pedestal is fixedly installed with key 9, hydraulic-driven
Component 2 is connect with telescopic hydraulic cylinder 13 by oil pipe, and key 9 is electromechanical with hydraulic-driven component 2, rotating electric machine 3 and exhausting respectively
Property connection.Right polishing group 10 is consistent with the structure of left polishing group 8, and left polishing group 8 and right polishing group 10 are with the opposition cloth of stationary center 7
It sets.Right 10 bottom of polishing group is slidably connected by slide plate 11 with the sliding slot 12 for being fixed on 1 upper surface of pedestal, and sliding slot 12 is beaten towards a left side
The direction of mill group 8 arranges that left polishing group 8 is fixedly mounted on pedestal 1.
Hydraulic-driven component 2 includes hydraulic pump (dynamical element), hydraulic control component, hydraulic pressure auxiliary element, hydraulic oil.Liquid
Pressure auxiliary element includes hydraulic oil container, oil filter, hydraulic oil cooling device, heater etc., and hydraulic control component and key 9 are electrically
Connection.
The utility model hydraulic-driven component 2, mainly improves hydraulic oil cooling device, reduces high temperature oil pair
The impact in the pipe for flowing of refrigerant road of condenser simultaneously improves cooling effect.
Hydraulic oil cooling device includes being separated by semiconductor chilling plate as bilevel cooling box.Cooling box upper layer
Condenser is installed, is connected on the upside of condenser one end with oil inlet pipe, is connected on the upside of the other end with oil outlet pipe.Oil inlet pipe
The other end is connect with high temperature hydraulic oil source, and the other end of oil outlet pipe is connected with hydraulic tank, and is wherein provided on oil inlet pipe
Buffer.
Oil inlet pipe includes the pipeline of the pipeline for connecting high temperature hydraulic oil source and buffer, connection buffer and condenser,
Oil outlet pipe includes the pipeline for connecting condenser and fuel reserve tank, the pipeline for connecting fuel reserve tank and hydraulic press hydraulic oil container.Connection
The pipeline of fuel reserve tank and hydraulic press hydraulic oil container has 3, is separately installed with poppet, fliud flushing valve, pressurizing valve.
The lower layer of cooling box is fixedly installed with battery, temperature regulation switch, DC/DC circuit.Cooling box upper surface
One end is equipped with AC/DC power switch.AC/DC power switch by conducting wire respectively with power supply and DC/DC circuit connection, electric power storage
It is separately connected between pond, temperature regulation switch and DC/DC circuit three by conducting wire, semiconductor chilling plate and temperature regulation switch
Connection.
Wherein, the oil pipe of oil inlet pipe and oil outlet pipe is disposed with inner rubber layer, the 1.2mm of 1.0mm from the inside to the outside
Enhancement layer, 2.5mm outer rubber layer, restrictive coating, enhancement layer is the reticular structure being interwoven by steel wire, and restrictive coating is using poly-
Vinyl material is made.Inner rubber layer and outer rubber layer are all made of nitrile rubber and are made.By inner rubber layer and outer rubber layer it
Between be additionally arranged the enhancement layer being interwoven by steel wire, enhance two oil pipe intensity, guarantee the service life of hot oil cooler and make
With safety, enterprise's production safety ensure that, improve production efficiency.Enhancement layer can effectively enhance oil pipe in netted
Intensity, moreover it is possible to save raw material, reduce cost.Enhancement layer with a thickness of 1.2mm, can be realized on the basis of saving raw material pair
Effective reinforcement of vitta structure.
At work, high temperature hydraulic oil enters buffer from high temperature hydraulic oil source by the road, then enters by the road again cold
The pressure of condenser, the hydraulic oil after buffer is controlled, smaller to the impact in the pipe for flowing of refrigerant road of condenser, thus
Condenser is hardly damaged.It is flow in fuel reserve tank through condenser hydraulic oil after cooling by pipeline, then by by poppet, punching
Liquid valve or the pipeline of pressurizing valve control and flow to the hydraulic oil container of hydraulic press, used for hydraulic press.The refrigerant inlet of condenser
It is located at the one end of condenser with refrigerant outlet, and refrigerant inlet is located at the top of refrigerant outlet, the end is far from high
Warm hydraulic oil enters the pipeline of condenser and the pipeline that flows out close to hydraulic oil after cooling from condenser.
Work as high oil temperature, when water-cooled effect is unobvious, is powered on by AC/DC power switch, converted alternating current to
Direct current, then through DC/DC circuit conversion at stable DC, direct current a part supplies electricity to partly lead by temperature regulation switch
Body cooling piece, another part are stored in battery, if accidental power failure or certain component are when something goes wrong, can provide standby electricity
Source, temperature regulation switch adjust size of current as needed, realize semiconductor refrigerating.Hydraulic oil is handed over by the water cooling of condenser
A part of heat is changed, after the refrigeration of semiconductor chilling plate, can better ensure that the cooling effect of hydraulic oil.It can also root
Water cooling is used alone according to demand, or water cooling and semiconductor refrigerating knot merga pass are adjusted into size of current to adjust semiconductor system
Cold refrigeration effect has saved the energy, has improved efficiency.
When roller of polishing, first by slide plate 11 and the mobile right polishing group 10 of sliding slot 12, make left polishing group 8 and right polishing
The stationary center 7 of group 10 fixes roller both ends, then starts rotating electric machine 3, the synchronous rotation of two rotating electric machines 3 by key 9
Turn, drives stationary center 7 and roller to rotate by gear drive and transmission shaft 5, subsequent start-up exhaust fan, sweep-up pipe 14 starts to inhale
Dirt drives telescopic hydraulic cylinder 13 to extend to roller end face by hydraulic-driven component 2, and sand paper 17 passes through the change of the first spongy layer 16
Shape is bonded irregular roller end face, and telescopic hydraulic cylinder 13 provides pressure to sand paper 17, to the roller end face in rotary course
It polishes, two workpiece polishing mechanisms 6 move synchronously, i.e., polish the both ends of the surface of roller, generate simultaneously in bruting process
Dust is filtered in 14 inspiration filter of sweep-up pipe.
Embodiment 2:
As shown in figure 4, embodiment 2 is on the basis of embodiment 1, sweep-up pipe 14 is connected with dust suction far from one end of dust bag
First 18, cleaner head 18 is the cube structure of strainer composition, and the side which connects sweep-up pipe 14 is solid plate
Shape structure avoids large granular impurity from being sucked into blocking sweep-up pipe 14 in sweep-up pipe 14, together by the filter structure of cleaner head 18
When cleaner head 18 be capable of increasing the dust suction area of sweep-up pipe 14, improve pick-up performance.
Remaining structure and working principle of embodiment 2 is the same as embodiment 1.
Embodiment 3:
As shown in Figure 5-Figure 7, for embodiment 3 on the basis of embodiment 2, the conical surface of stationary center 7 is provided with plug-hole
Part 19, plug-hole part 19 include plug-hole item 21 and the second spongy layer 20, and plug-hole item 21 is along top tapered slope fixed and arranged, and second
Spongy layer 20 is wrapped in 21 outside of plug-hole item and is blocked the keyway of roller both ends end face by plug-hole part 19 when installing roller,
It can enter inside roller to avoid the dust generated in bruting process.
Remaining structure and working principle of embodiment 3 is the same as embodiment 2.
The basic principles and main features and advantage of the utility model have been shown and described above.The technical staff of the industry
It should be appreciated that the present utility model is not limited to the above embodiments, the above embodiments and description only describe this
The principle of utility model, on the premise of not departing from the spirit and scope of the utility model, the utility model also has various change
And improvement, these various changes and improvements fall within the scope of the claimed invention.
Claims (4)
1. a kind of roller end face sander, which is characterized in that including pedestal, the left polishing group and right polishing that are set on the base
Group, the left polishing group and right polishing group opposition arrangement；The left polishing group includes mounting base, and the mounting base is beaten relative to the right side
The side of mill seat is provided with stationary center, and the mounting base is provided with rotating electric machine relative to the other side of stationary center, described
Stationary center is rotatablely connected by transmission shaft and mounting base, and the transmission shaft passes through mounting base, the transmission shaft and rotating electric machine
It is connected by gear drive, is fixedly installed with workpiece polishing mechanism at the top of the mounting base；
The workpiece polishing mechanism includes telescopic hydraulic cylinder and sand paper, and the telescopic hydraulic cylinder level is fixedly mounted at the top of mounting base,
The piston rod of the telescopic hydraulic cylinder is fixedly installed with company towards stationary center direction, the piston rod end of the telescopic hydraulic cylinder
Joint chair, the attachment base are stained with the first spongy layer far from one end of piston rod, and first spongy layer is far from the attachment base
Side be provided with sand paper, the sand paper upper and lower ends bending is fixed on attachment base；
The workpiece polishing mechanism further includes sweep-up pipe, and the sweep-up pipe is fixed on telescopic hydraulic cylinder, and described sweep-up pipe one end extends
To the sand paper, the other end is connected with filter and exhaust fan in turn；
The chassis interior is fixedly installed with hydraulic-driven component, and the base upper surface is fixedly installed with key, described hydraulic
Driving assembly is connect with telescopic hydraulic cylinder by oil pipe, the key respectively with hydraulic-driven component, rotating electric machine and exhaust fan
It is electrically connected；The right polishing group is consistent with the structure of left polishing group, and the right polishing group bottom is by slide plate and is fixed on bottom
The sliding slot of seat upper surface is slidably connected, and the sliding slot is arranged towards the direction of left polishing group, and the left polishing group is fixedly mounted on
On pedestal.
2. a kind of roller end face sander according to claim 1, which is characterized in that the hydraulic-driven component includes liquid
Press pump, hydraulic control component, hydraulic pressure auxiliary element and hydraulic oil；The hydraulic pressure auxiliary element includes hydraulic oil container, oil filter, liquid
Pressure oil cooling device, heater；
Wherein, the hydraulic oil cooling device includes being separated by semiconductor chilling plate as bilevel cooling box；It is described cold
But cabinet upper layer is equipped with condenser, is connected on the upside of condenser one end with oil inlet pipe, is connected on the upside of the other end with oil outlet pipe；
The other end of the oil inlet pipe is connect with high temperature hydraulic oil source, and the other end of oil outlet pipe is connected with hydraulic tank, wherein into
Buffer is provided on oil pipe line.
3. a kind of roller end face sander according to claim 1, which is characterized in that the sweep-up pipe is far from dust bag
One end is connected with cleaner head, and the cleaner head is the cube structure of strainer composition.
4. a kind of roller end face sander according to claim 1, which is characterized in that the conical surface of the stationary center
It is provided with plug-hole part, the plug-hole part includes plug-hole item and the second spongy layer, and the plug-hole item is along the top tapered slope
Fixed and arranged, second spongy layer are wrapped on the outside of the plug-hole item.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820981986.9U CN208322913U (en) | 2018-06-25 | 2018-06-25 | A kind of roller end face sander |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820981986.9U CN208322913U (en) | 2018-06-25 | 2018-06-25 | A kind of roller end face sander |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208322913U true CN208322913U (en) | 2019-01-04 |
Family
ID=64769813
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820981986.9U Active CN208322913U (en) | 2018-06-25 | 2018-06-25 | A kind of roller end face sander |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208322913U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587395A (en) * | 2019-08-12 | 2019-12-20 | 福州泉运制版有限公司 | Deplating printing roller end surface treatment device |
| CN112296788A (en) * | 2020-11-02 | 2021-02-02 | 电子科技大学中山学院 | Metal workpiece polishing device for machining and tip structure thereof |
| CN114018597A (en) * | 2022-01-05 | 2022-02-08 | 南通超达装备股份有限公司 | High temperature resistance performance detection equipment for automobile instrument desk |
-
2018
- 2018-06-25 CN CN201820981986.9U patent/CN208322913U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110587395A (en) * | 2019-08-12 | 2019-12-20 | 福州泉运制版有限公司 | Deplating printing roller end surface treatment device |
| CN110587395B (en) * | 2019-08-12 | 2021-11-19 | 安徽鼎宏胶辊有限公司 | Deplating printing roller end surface treatment device |
| CN112296788A (en) * | 2020-11-02 | 2021-02-02 | 电子科技大学中山学院 | Metal workpiece polishing device for machining and tip structure thereof |
| CN114018597A (en) * | 2022-01-05 | 2022-02-08 | 南通超达装备股份有限公司 | High temperature resistance performance detection equipment for automobile instrument desk |
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