CN208322900U - The blade disk of annealing furnace cleaning equipment - Google Patents

Abstract

The utility model provides a kind of blade disk of annealing furnace cleaning equipment, it is characterised in that: the blade disk includes insert retention disk (1) and if dry plate blade (12)；If the dry plate blade (12) is symmetrically fixed on insert retention disk (1), the insert retention disk (1) selects ferrous material.Blade disk is one of three kinds of disks of annealing furnace cleaning equipment, blade disk uses 0.5mm thickness Japan import spring blade, it is fixed on steel index plate into 45 degree of oblique angles, it polishes under 1000 revs/min of high-speed rotation ceramic roller surface, the convex closure for remaining in the residue of the glass inside ceramic roller and ceramic roller can be effectively removed.

Description

The blade disk of annealing furnace cleaning equipment

Technical field

The utility model relates to a kind of automated production equipment more particularly to the blade disks of annealing furnace cleaning equipment.

Background technique

Common annealing furnace is to carry out 700 degree or so by physics mode to plate glass and heat, then the skill of chilling again Art processing makes surface layer of glass form compression, and inside glass forms tensile stress, to improve strength of glass.Wherein heating part It needs ceramic roller just to realize that high temperature is driven, is kept the temperature using aluminosilicate refractory fiber.But ceramic roller passes through in use It often will appear impurity and be sticked to glass debris caused by surface or glass burst and remain in above, to influence tempered glass There is point in surface quality, and the qualities such as recess are bad and scrap.So factory just need periodically to the ceramic roller in annealing furnace into Row cleaning.The existing no automation equipment of cleaning generallys use worker's hand by common sand paper, crawls into inside annealing furnace and exist back and forth It polishes on ceramic roller, then cleans again.Even if however annealing furnace shut down keeping warm mode, in-furnace temperature all between 40-50 degree, It is about 6000x3500mm by annealing furnace size needed for normal glass size 4800x2400mm, takes around 40 Φ The ceramic roller of 80x3300mm size, can be longer if necessary to bigger product annealing furnace, it is reported that there is 20 meters of long annealing furnaces at present Production line can be wanted to need nearly 130 or so ceramic rollers.Common annealing furnace ground and cleaned once takes around 1 day/time of 10 people, clearly About 1~2 week of clean frequency is primary, and ceramic roller is after a period of use, it may appear that cannot withstand people in polishing operation above and Caused ceramics roller breakage, and the cost of ceramic roller is very expensive, it is generally the least expensive at 4000 yuan or so one.In addition Due to furnace high-temperature, in addition aluminosilicate refractory fiber can lead to application on human skin allergy, fiber enter respiratory tract cause it is different itch, it is few People is ready to be engaged in annealing furnace grinding and cleaning.In addition the severe of environment leads to work efficiency drop, in order to complete work horse Tiger, which is done things, to be also possible to.It is envisioned that if how big the annealing furnace ceramic roller of one 20 meters of grinding and cleaning is a work Journey.

Utility model content

In order to solve the problems, such as in the prior art, the utility model provides a kind of blade disk of annealing furnace cleaning equipment, institute If stating blade disk includes insert retention disk and dry plate blade；If the dry plate blade symmetry is fixed in insert retention disk, institute It states insert retention disk and selects ferrous material.

The insert retention disk is equipped with half sector notch as a further improvement of the utility model,.

The blade disk uses the switchblade of 0.5mm ± 0.05mm thickness as a further improvement of the utility model, Piece.

The disk direction of the blade and insert retention disk is at 45 degree as a further improvement of the utility model, Angle.

The revolving speed of the blade is 1000 ± 100 revs/min as a further improvement of the utility model,.

Each blade is fixed in insert retention disk by least two screws as a further improvement of the utility model,.

The beneficial effects of the utility model are:

Annealing furnace cleaning equipment can be automatically performed the cleaning overall process of annealing furnace ceramic roller, can substitute underhand polish and Cleaning, can greatly improve working efficiency, save cost for enterprise.Reduce the direct staff of process simultaneously, is factory Save human resources.The labor intensity of staff is also mitigated simultaneously, protects the health of staff.Blade disk It is one of three kinds of disks of annealing furnace cleaning equipment, blade disk uses 0.5mm thickness Japan import spring blade, fixed It at 45 degree of oblique angles on steel index plate, polishes under 1000 revs/min of high-speed rotation ceramic roller surface, can have Effect removal remains in the convex closure of glass residue and ceramic roller inside ceramic roller.

Detailed description of the invention

Figure 1A and Figure 1B is the main view and side view under annealing furnace cleaning equipment storage configuration, and Figure 1A is main view, figure 1B is side view；

Fig. 2A and Fig. 2 B is the simple schematic diagram of annealing furnace, and Fig. 2A is main view, and Fig. 2 B is side view；

Fig. 3 A to Fig. 3 C is that annealing furnace cleaning equipment is moved to preparation ground and cleaned schematic diagram on annealing furnace；

Fig. 4 A and Fig. 4 B are annealing furnace cleaning equipment working state schematic representation on annealing furnace, and Fig. 4 A is main view, Fig. 4 B For side view；

Fig. 5 is mobile and rotating head structural exploded view；

Fig. 6 A is three kinds of disk fixed structures, and Fig. 6 B is the bottom view of main shaft disk 31；

Fig. 7 A is blade disk, and Fig. 7 B is the main view and corresponding sectional view of blade disk, and Fig. 7 C is A-A in Fig. 7 B Sectional view, Fig. 7 D are the section B-B figures in Fig. 7 B, and Fig. 7 E is the main view of the component 1 in Fig. 7 A；Fig. 7 F is that blade disk passes through The structural schematic diagram that disk fixed structure is connect with movement and rotating head；

Fig. 8 A is wool sand disk(-sc), and Fig. 8 B is that wool sand disk(-sc) passes through disk fixed structure and movement and rotating head The structural schematic diagram of connection；

Fig. 9 A is sand paper disk exploded view, and Fig. 9 B is that sand paper light disk passes through disk fixed structure and movement and rotating head The structural schematic diagram of connection；

Figure 10 is the walking structure working state structure schematic diagram of annealing furnace cleaning equipment；

Figure 11 is that the walking structure of annealing furnace cleaning equipment is lifted preparation walking structure schematic diagram.

Component names are as follows in figure:

Frame 1-1, annealing furnace cleaning equipment 1-2, control cabinet 1-3, rotation and mobile head 1-4, ceramic roller 2-1, silicic acid Aluminum fiber thermal-insulating body 2-2, annealing furnace frame 2-3, annealing furnace cleaning equipment movable pulley 3-1；

Insert retention disk 1, rotating disk hairbrush 2, rotating disk 3, rotating disk light bar 4, vacuum cleaner blast pipe 5, rotation motor 6, Digital display barostat 7, dust catcher 8, band sliding rail crossbeam 9, disk lifting cylinder 10, rotation motor fixed frame 11, blade 12, wool cloth Fixed disk 13, wool polishing cloth 14, sand paper fixed disk 15, sand paper 16, ceramic roller inductor 17, walking support cylinder 18, support Leg 19, nylon cushion block 20, rotating idler roller 21, idle pulley inductor 22；

The fixed iron pan 36 of main shaft disk 31, magnet 32, magnet mounting hole 33, threaded securing bores 34, location hole 35, wool disk, Sandpaper disk fixes iron pan 37.

Specific embodiment

The utility model is described further with reference to the accompanying drawing.

As shown in FIG. 1A and 1B, the main view and side view under a annealing furnace cleaning equipment storage configuration, Tu1AWei Main view, Figure 1B are side view.Component names are as follows in figure: annealing furnace cleaning equipment 1-2, frame 1-1, control cabinet 1-3.

Frame 1-1 is mainly to place annealing furnace cleaning equipment 1-2, when annealing furnace cleaning equipment 1-2 is idle, It is just parked on frame 1-1, the frame 1-1 is equipped with the control cabinet 1-3, and control cabinet 1-3 is equipped with start button, emergency stop is pressed Button and display screen are arranged different parameters by control display screen, the annealing furnace of different size can be applicable in, inside control cabinet 1-3 Store three sections of spare disks: blade disk, wool sand disk(-sc) and sand paper disk and several (such as three) are movably walking Wheel.Wheel be movably walking for assisting annealing furnace cleaning equipment 1-2 mobile.Three sections of disks are used cooperatively, and are suitble to the steel of various demands Change the cleaning of furnace ceramic roller.

It as shown in Figure 2 A and 2 B, is the simple schematic diagram of annealing furnace, Fig. 2A is main view, and Fig. 2 B is side view, annealing furnace Specifically include that ceramic roller 2-1, alumina silicate fibre thermal-insulating body 2-2, annealing furnace frame 2-3.Ceramic roller 2-1 material is full ceramics, Across, for rotating transmission glass, alumina silicate fibre thermal-insulating body 2-2 is to be filled with chemical industry fiber in cabinet, is risen on frame Insulation effect.Alumina silicate fibre thermal-insulating body 2-2 is gone up and down by four upright supports of annealing furnace by hydraulic, and lower heat preservation, It goes up and just point space is stayed to pass through to glass.

As shown in Fig. 3 A to Fig. 3 C, it is moved on annealing furnace for annealing furnace cleaning equipment and prepares ground and cleaned schematic diagram, three The process that width graphical representation entirely moves, it is to illustrate opposite direction that annealing furnace cleaning equipment, which leaves annealing furnace, and wherein 3-1 is tempering The movable pulley of furnace cleaning equipment is mounted in annealing furnace cleaning equipment using positioning pin principle, and the convenient disassembly of energy is used for annealing furnace Annealing furnace above and below cleaning equipment.

The effect of movable pulley 3-1, can be convenient on grinding frame, realizes annealing furnace cleaning equipment in frame 1-1 and tempering Movement between furnace when needing mobile, installs movable pulley 3-1, when annealing furnace cleaning equipment 1-2 is moved to annealing furnace It waits, removes movable pulley 3-1, when annealing furnace cleaning equipment 1-2 needs to remove annealing furnace, movable pulley 3-1 is installed, completes steel Change annealing furnace operation and lower annealing furnace on furnace cleaning equipment 1-2 and parks function.

It as shown in Figure 4 A and 4 B shown in FIG., is annealing furnace cleaning equipment working state schematic representation on annealing furnace, Fig. 4 A is main view Figure, Fig. 4 B are side view, and wherein 2-1 is ceramic roller, and 2-3 is annealing furnace frame, and 1-2 is annealing furnace cleaning equipment, and 1-4 is tempering The rotation of furnace cleaning equipment and mobile head, for driving disk to move left and right, and keep rotating.Annealing furnace cleaning equipment passes through The idle pulley and support crane of two sides can be completed to move left and right the movement of one or N item.

Annealing furnace cleaning equipment includes two big main structures: first: mobile and rotating head, and second: walking structure.It is mobile It is connect by disk fixed structure with three kinds of disks with rotating head, three kinds of disc structures are are as follows: blade disk, wool are thrown Light disk and sand paper disk.

As shown in figure 5, for mobile and rotating head structural exploded view: including rotating disk hairbrush 2, rotating disk 3, rotating disk Light bar 4, vacuum cleaner blast pipe 5, rotation motor 6, digital display barostat 7, dust catcher 8, band sliding rail crossbeam 9, disk lifting cylinder 10, Rotation motor fixed frame 11.

After annealing furnace cleaning equipment is moved on annealing furnace, annealing furnace cleaning equipment is started to work, disk lifting cylinder 10 elongations, disk (one of three kinds of disks) and 6 entire lowering of rotation motor drop to disk bottom contact annealing furnace ceramics Roller generates the pressure of 10N-30N, by stopping and keeping after on reaction force to digital display barostat 7, reaching setting pressure parameter This cylinder extended length, acts on disk constant pressure on ceramic roller, while rotation motor 6 starts to rotate, and disk is driven to start Rotation, while entire rotary components head moves back and forth on band sliding rail crossbeam 9, completes cleaning of the disk to annealing furnace. Dust catcher 8 works simultaneously for polishing, and the dust and residue of polishing are inhaled into dust catcher 8 by vacuum cleaner blast pipe 5, is grinding While with cleaning process, dust, impurity etc. is siphoned away by high power vacuum cleaner, ensure that the clean of ceramic roller surface.Rotation Disk is wrapped in the inside by turntable hairbrush 2, is stopped dust in grinding and cleaning process to fly to outside, is preferably guaranteed ceramic roller table Face it is clean.

Rotating disk light bar 4 (preferably LED light strip) in rotating disk, can see the movement of rotating disk during the work time, The space in annealing furnace can be illuminated, sees the surface condition of annealing furnace inner ceramic roller clearly.

Rotating disk keeps connection by cylinder and digital display pressure gauge, can remain the fitting dynamics with ceramic roller, pass through Digital display pressure value is adjustable, may determine that whether pressure value reaches optimum state by coefficient of friction parameter in control display screen, It ensure that and be constant all the time the grinding of fitting dynamics when becoming smaller after ceramic roller grinding, not will lead to some places and grind more some places Ceramic roller diameter caused by grinding less is inconsistent.

As shown in Fig. 6 A and Fig. 6 B, Fig. 6 A is three kinds of disk fixed structures, and Fig. 6 B is the bottom view of main shaft disk 31, the master Reel 31 includes several magnet mounting holes 33, several threaded securing bores 34 and location hole 35.The magnet mounting hole 33 For through-hole, perfectly even it is arranged on a circumference of main shaft disk 31.

The main shaft disk 31 is fixed together with the rotating disk 3, can also the main shaft disk 31 with the rotating disk 3 be Unitary design, the preferably described main shaft disk 31 and the rotating disk 3 separate design, and the main shaft disk 31 uses ferrous material, institute Rotating disk 3 is stated using plastic material, facilitates to mitigate overall weight in this way.

All disks are all made of magnetic-type friction fastening, and pivot pin positions to realize convenient and quick removable disk.Pass through magnetic The quick removable disk of formula, anyone can precisely replace cutterhead easily.The rotating disk of annealing furnace cleaning equipment is equipped with 12 Φ 12x12 Strong magnet, center be equipped with location hole, cooperate cutterhead on positioning column, can easily be aligned, and using strong magnet absorption friction It tries hard to keep and demonstrate,proves rotating disk band movable knife disc rotation, reach fast quick-detach, foolproof disassembly feature.

As shown in Fig. 7 A to Fig. 7 C, Fig. 7 A is blade disk, and Fig. 7 B is the main view and corresponding sectional view of blade disk, Fig. 7 C is the main view of the component 1 in Fig. 7 A, and the blade disk includes insert retention disk 1, blade 12.Blade 12 uses 0.5mm thickness Japan import spring blade, blade 12 are fixed in fixed disk 1 at 45 degree of oblique angles, in 1000 revs/min of high speed It polishes under rotation ceramic roller surface.

The insert retention disk 1 selects ferrous material, is adsorbed on the main shaft disk 31 by magnet 32.The blade is solid Price fixing 1 is equipped with half sector notch.

As shown in Figure 8 A, the wool sand disk(-sc) is fixed comprising wool cloth fixed disk 13, wool polishing cloth 14, wool disk Iron pan 36.The wool cloth fixed disk 13 is preferred plastic material.The wool cloth fixed disk 13 and the fixed iron pan 36 of wool disk It is fixed by screws.Wool polishing cloth 14 adds the disk set that elastic band is made using the cloth of deep lint, covers In wool cloth fixed disk 13.

As shown in Figure 8 B, shown for wool sand disk(-sc) by the structure that disk fixed structure is connect with movement and rotating head It is intended to, wool sand disk(-sc) is used to polishing and clearing up the dust left after grinding, and wool sand disk(-sc) is final step cleaning powder Dirt function can more preferably clean the dust and impurity on ceramic roller due to the soft wool cloth using long.Wool polishing disk The disk set that elastic band is made is added using the cloth of deep lint, can be covered on disk easily, deep lint more can be thoroughly clear Dust is washed, it is durable.

As shown in Figure 9 A be sand paper disk exploded view, as shown in Figure 9 B, for sand paper light disk by disk fixed structure with The mobile structural schematic diagram connected with rotating head.The sand paper disk is fixed comprising sand paper fixed disk 15, sand paper 16, sandpaper disk Iron pan 37, the preferred import 1000# carborundum paper of sand paper 16, the preferred plastic material of the sand paper fixed disk 15.The sand paper is solid Price fixing 15 is connected by screw to the fixed iron pan 37 of the sandpaper disk.

Sand paper disk may be used as grinding, and sand paper fixed disk 15 is equipped with soft foam, and single side is equipped with velcro hook surface, sand paper 16 are pasted by velcro hair side with the soft foam in sand paper fixed disk 15, efficient and convenient, can be pasted repeatedly.Silicon carbide Sand paper has the advantages that its uniqueness: it is wear-resisting, granular residue will not be generated in process of lapping.The carborundum paper of one A4 size can be with Without falling silicon-carbide particle, during the grinding process, the particle on sand paper can be fallen common sand paper within continuous use 2 years or more Cause it is used it is primary after, common sand paper is just at a glossy paper, and comparatively the particle fallen increases the difficulty of dedusting Degree also increases the frequency of replacement sand paper.Velcro mode easy to use can easily take after having ground annealing furnace Lower carborundum paper, is blown clean with air gun, then can quickly be pasted back and be continued to use.Achieve the effect that time saving save trouble.

As shown in Figure 10, the walking structure of annealing furnace cleaning equipment: it includes ceramic roller inductors 17, walking support cylinder 18, supporting leg 19, nylon cushion block 20, rotating idler roller 21, idle pulley inductor 22.Rotating idler roller 21 is tangent with ceramic roller 2-1, with Ceramic roller 2-1 is rotated and counter-rotating, for keeping the walking structure of annealing furnace cleaning equipment with respect to ceramic roller in vertical direction It is opposing stationary, guarantee that annealing furnace cleaning equipment can clean back and forth on ceramic roller.With itself rotation of ceramic roller and annealing furnace The grinding back and forth of cleaning equipment effectively can comprehensively complete the ground and cleaned of one or N root ceramic roller.Assuming that setting is ground every time One, mill, after having ground one, walking support cylinder 18 extends, and drives supporting leg 19 and nylon cushion block 20 to extend, and contact To ceramic roller 2-1, since support 18 stroke of cylinder is greater than 21 height of rotating idler roller, so that cushion block is low after supporting cylinder 18 to extend In rotating idler roller 21, rotating idler roller 21 is lifted, and leaves the ceramic roller 2-1 being in contact with it, as shown in figure 11.Annealing furnace cleaning is set Standby walking structure is equivalent to fall on ceramic roller 2-1, when ceramic roller 2-1 is continued to rotate, annealing furnace cleaning equipment Walking structure just with ceramic roller rotate walk, when pass by a ceramic roller after, ceramic roller inductor 17 is sensed and is fed back One is counted to PLC, one is ground every time by setting program, reaches setup parameter, then PLC feeds back to walking support cylinder 18, cylinders retract, supporting leg 19 and nylon cushion block 20 retract, and are higher than rotating idler roller 21, rotating idler roller 21 drop down onto ceramic roller 2-1 it Between, it is tangent with it, counter-rotating is followed, annealing furnace cleaning equipment continues to do cleaning action back and forth again, arrives setting repeatedly Ceramic roller quantity is fully completed.All after the completion of grinding, supporting leg 19 extends, while annealing furnace ceramic roller 2-1 is inverted, tempering Furnace cleaning equipment takes initial position to.

Annealing furnace cleaning equipment both ends are equipped with rotating idler roller 21, in the case where ceramic roller works annealing furnace can be cleaned Equipment is static with respect to ceramic roller in the vertical direction, can guarantee that sand disc is abundant in the opposing stationary situation in position with ceramic roller Effectively grinding.By parameter setting, can grind every time one perhaps N ceramic roller by rotating idler roller across one or N Ceramic roller is realized.

Cylinder supports crane is equipped on the outside of rotating idler roller, after having ground one, rotating idler roller is lifted in support cylinder elongation It rises, annealing furnace cleaning equipment is rotated with ceramic roller automatically and translated, can be with by ceramic roller inductor in annealing furnace cleaning equipment Realize the movement of one, two or N stripe pitch, mobile rear support cylinders retract, rotating idler roller is fallen between ceramic roller, and with Ceramic roller keeps opposing stationary, continues to complete grinding operation.Until completing all ceramic roller operations.

Rotating idler roller is equipped with protection sensor, i.e. idle pulley inductor 22, after ceramic roller blocks or stops suddenly, passes Sensor detects that stop then feedback information with the rotating idler roller of ceramic roller rotation controls sand disc and stop into PLC program, It avoids when ceramic roller stops operating sand disc from working always to damage ceramic roller.

It, cannot the above content is specific preferred embodiment further detailed description of the utility model is combined Assert that the specific implementation of the utility model is only limited to these instructions.For the ordinary skill of the utility model technical field For personnel, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made, should all regard To belong to the protection scope of the utility model.

Claims (4)

1. a kind of blade disk of annealing furnace cleaning equipment, it is characterised in that: the blade disk include insert retention disk (1) and If dry plate blade (12)；If the dry plate blade (12) is symmetrically fixed on insert retention disk (1), the insert retention disk (1) Select ferrous material；The insert retention disk (1) is equipped with half sector notch；The disk of the blade (12) and insert retention disk (1) Face direction is at 45 degree of angles.

2. the blade disk of annealing furnace cleaning equipment according to claim 1, it is characterised in that: blade (12) disk Using the spring blade of 0.5mm ± 0.05mm thickness.

3. the blade disk of annealing furnace cleaning equipment according to claim 1, it is characterised in that: the blade (12) turns Speed is 1000 ± 100 revs/min.

4. the blade disk of annealing furnace cleaning equipment according to claim 1, it is characterised in that: each blade (12) is by extremely Few two screws are fixed on insert retention disk (1).