CN208308676U - A kind of molding machine and horizontal roller formula annealing furnace for processing waveform tempered glass - Google Patents
A kind of molding machine and horizontal roller formula annealing furnace for processing waveform tempered glass Download PDFInfo
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- CN208308676U CN208308676U CN201820771266.XU CN201820771266U CN208308676U CN 208308676 U CN208308676 U CN 208308676U CN 201820771266 U CN201820771266 U CN 201820771266U CN 208308676 U CN208308676 U CN 208308676U
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Abstract
The utility model discloses a kind of molding machines for processing waveform tempered glass, and including the rollgang being made of spaced multiple groups to pressure roller, every group is in the wavy shaped configuration being mutually matched to the upper roller of pressure roller and the outer surface of lower roll.Upper roller and lower roll are metal roller core, and the surface of metal roller core is provided with nonmetal flexible high-temperature-resistant layer.The invention also discloses a kind of horizontal roller formula annealing furnaces for processing tempered glass, the cooling section including bringing-up section and with upper and lower air grid；To produce waveform tempered glass, waved glass molding machine is set between a heating section and a cooling section.The forming device structure of the utility model is simple, practical, to the glass fast shaping after heating, waveform tempered glass can be processed, based on good light permeability possessed by glass, it can be used for substituting widely used color steel tile of existing house roof etc., it is alternatively arranged as the substrate of solar photovoltaic assembly, is applied to roof solar and generates electricity, widened the use scope of tempered glass.
Description
Technical field
The utility model relates to glass processing devices, fill more particularly, to a kind of molding for processing waveform tempered glass
It sets, the utility model further relates to the horizontal roller formula annealing furnace with the molding machine.
Background technique
Tempered glass refers to after chemically or physically method re-treating process, forms the glass of compressive stress layer in glass surface
Glass.Tempered glass belongs to safety glass, can offset skin stress first when bearing external force, to substantially increase holding for glass
Loading capability enhances anti-wind pressure, cold and heat and impact of glass itself etc..The application of tempered glass is wider, from earliest
Aviation field has been generalized to the multiple fields such as building, automobile, electronics, furniture.
The production method of tempered glass is more, is generally divided into physical toughened method and chemical tempering process two major classes.It is physical toughened
Technique is divided by quenching media, can be divided into wind-cooling reinforcing method, liquid cooling tempering method, particle tempering method and spraying tempering method etc..It is air-cooled
The advantages of tempering method is that cost is relatively low, and yield is larger, mechanical strength with higher, thermal shock resistance (maximum trouble free service temperature
Degree is up to 287.78 DEG C) and higher Heat-Resistant Gradient (being amenable to 204.44 DEG C of high temperature), and Air quench hardening glass removes and can enhance
Outside mechanical strength, fractionlet can be formed when broken, can reduce the injury to human body.
The capital equipment of air cooling method production tempered glass (including flat tempered glass and curved tempered glass) is horizontal roller at present
Road formula annealing furnace.When processing mainly in two steps: glass being heated near softening point in bringing-up section first；It then will heating
Good glass is transferred to rapidly that cooling section carries out quenching and cooling, cooling section are made of multiple groups air grid by roller-way, blower according to
The air for setting wind pressure is sent into air collecting box room, is then sent into equalization setting in the air grid collection of two sides by air duct by technique requirement
Wind is intracavitary, and the glass passed through between being faced therefrom from glass two simultaneously by the blowhole opened up in air grid blow-down panel carries out quenching
(the quenching time is generally at more than ten seconds), then or decompression continues to cool down or be transported to next cooling section and continues cool to room temperature (30 ~ 40
DEG C), glass tempering process terminates.
Due to hard, the frangible characteristic of glass, the tempered glass produced at present only has flat tempered glass and curved tempering glass
Two kinds of glass.When producing flat tempered glass, the rollgang of cooling section is horizontally disposed row's roller, and the shape of single roller is identical, is
Cylinder plays the function of conveying glass；When producing the curved tempered glass of simple shape, generalling use flexible axle, (axis itself can be curved
It is bent) or (method for producing the cylindrical roller-way of flat tempering is formed axis completely firmly.It is more multiple due to the limitation of production technology
Miscellaneous curved tempered glass so far there are no come out, limit the use scope of tempered glass.
Summary of the invention
The purpose of this utility model is that in view of the defects existing in the prior art, providing a kind of processing waveform tempered glass
Molding machine, the utility model also provides the horizontal roller formula annealing furnace with the molding machine.
To achieve the above object, the utility model can take following technical proposals:
The molding machine of processing waveform tempered glass described in the utility model, including by spaced multiple groups to pressure
Roller group at rollgang, be in the wavy shaped configuration being mutually matched to the outer surface of the upper roller of pressure roller and lower roll described in every group.
The upper roller and lower roll are metal roller core, and the surface of the metal roller core is provided with the nonmetallic soft of 1 ~ 3mm
Property high-temperature-resistant layer.
The setting of all lower roll same levels, upper roller are separately positioned on corresponding lower roll in the rollgang
Surface；Minimum range between the upper roller and lower roll is D+0.2 ~ 2mm, and wherein D is the thickness of glass.
When actual setting, the upper roller can be arranged with same level；It can also be from rollgang input end to conveying roller
Road outlet end height successively reduces, close to outlet end last to pressure roller upper roller and the distance between lower roll be D+0.2
~ 2mm, wherein D is the thickness of glass.
The horizontal roller formula annealing furnace of processing tempered glass described in the utility model, including bringing-up section and with upper and lower
The cooling section of air grid；To produce waveform tempered glass, waved glass is provided between described a heating section and a cooling section
Molding machine.When actual installation, the setting of all lower roll same levels in molding machine, upper roller from rollgang input end to
Rollgang outlet end height successively reduces, close to outlet end last to pressure roller upper roller and the distance between lower roll be
D+0.2 ~ 2mm, wherein D is the thickness of glass；The cooling section rollgang includes the multiple groups that are mutually connected with molding machine to pressure
Roller group is in the wavy shaped configuration being mutually matched to the outer surface of the upper roller of pressure roller and lower roll described in every group, in two adjacent groups to pressure
Be respectively arranged with the air grid group being made of upper air grid and lower air grid between roller, the blowing face of the upper air grid and lower air grid with it is corresponding
Upper roller and lower roll waveform roll surface be adapted.
For the manufacturing cost for reducing equipment, keep its structure more compact, the rollgang of the cooling section is arranged by interval
Multiple groups pressure roller is formed, be in the wavy shaped configuration being mutually matched to the outer surface of upper roller and lower roll in pressure roller described in every group；
When installation, all lower rolls and the equal same level setting of upper roller,
In two adjacent groups to being respectively arranged with the air grid group being made of upper air grid and lower air grid, the upper air grid between pressure roller
It is adapted with the blowing face of lower air grid with the waveform roll surface of corresponding upper roller and lower roll.
The forming device structure of the utility model is simple, practical, quickly carries out shaping to the glass after heating, can process
Waveform tempered glass out can be used for substituting existing house roof and be widely used based on good translucency possessed by glass
Color steel tile etc., be also used as the substrate of solar photovoltaic assembly, be applied to roof solar and generate electricity, widened tempered glass
Use scope.Meanwhile the horizontal roller formula annealing furnace of the utility model only to the rollgang of cooling section and cooling air grid into
It has gone improvement (increasing waveform forming device for toughened glass), can be used to production waveform tempered glass, integral device changes
Into little, production cost is low.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model special shaping device.
The A-A of upper roller is to sectional view in Fig. 2 Fig. 1.
Fig. 3, Fig. 4 are Fig. 1 to roller arrangement schematic diagram.
Fig. 5, Fig. 6 are the horizontal roller formula annealing furnace schematic diagrams of the utility model.
Fig. 7 is molding waveform tempered glass cross-section diagram.
Specific embodiment
As shown in Figure 1, the molding machine of the processing waveform tempered glass of the utility model, including by spaced more
The rollgang that group forms pressure roller, the length of rollgang and is determined pressure roller quantity by the size and length of glass (product)
(glass is bigger, then rollgang is longer, and what is used is more to pressure roller quantity), every group to the outer of the upper roller 1 of pressure roller and lower roll 2
Surface is in the wavy shaped configuration being mutually matched；All lower rolls 2 are installed on frame body 3, and same level is arranged, Mei Geshang
Roller 1 is separately positioned on the surface of corresponding lower roll 2.
The upper roller 1 of the utility model is identical with 2 structure of lower roll, as shown in Fig. 2, being that two kinds of materials are combined.More than
For roller 1, roller core 1.1 is metal material, is uniformly fixed with the nonmetal flexible high-temperature-resistant layer of 1 ~ 3mm of thickness in its outer surface
1.2(requires certain hardness, can such as use high temperature fiber belt).
According to practical condition, there are two types of arrangements for upper roller 1: first way is to be arranged in all upper rollers 1
On same plane, as shown in figure 3, control activity frame body 4 is gone up and down when work, when upper roller 1 falls to extreme position, 1 He of upper roller
Minimum range between lower roll 2 is actual (real) thickness D+0.2 ~ 2mm of glass.The second way be from rollgang input end to
The height of rollgang outlet end upper roller 1 successively reduces, as shown in figure 4, entrance will protect the 1 height highest of upper roller of pressure roller
Card glass can smoothly enter into, a pair (or several to), upper roller and lower roll the distance between minimum to the upper roller of pressure roller close to outlet end
For actual (real) thickness D+0.2 ~ 2mm of glass.
As shown in figure 5, the horizontal roller formula annealing furnace of the processing tempered glass of the utility model, including 101 He of bringing-up section
Cooling section 102 with upper air grid 5, lower air grid 6；To produce waveform tempered glass, in bringing-up section 101 and cooling section 102
Between be provided with waved glass molding machine: rollgang is formed to pressure roller by spaced multiple groups, every group to pressure roller
The outer surface of upper roller 1 and lower roll 2 is in the wavy shaped configuration being mutually matched, as shown in Figure 1；The arrangement of upper roller 1 and lower roll 2 is such as
Shown in Fig. 4: all lower rolls 2 are installed on frame body 3, and same level is arranged, and it is right with it that each upper roller 1 is separately positioned on
The surface for the lower roll 2 answered, and successively reduced from rollgang input end to rollgang outlet end height, close to outlet end
Last to pressure roller upper roller 1 and the distance between lower roll 2 be D+0.2 ~ 2mm, wherein D is the thickness of glass；Cooling section
102 rollgang includes the multiple groups that are mutually connected with the rollgang of molding machine to pressure roller group, every group of upper roller to pressure roller
102.1 and the outer surface of lower roll 102.2 be also in the wavy shaped configuration being mutually matched, be respectively set in two adjacent groups between pressure roller
Have an air grid group being made of upper air grid 5 and lower air grid 6, the blowing face of upper air grid 5 and lower air grid 6 and corresponding upper roller 102.1 and
The waveform roll surface of lower roll 102.2 is adapted.
When work, the glass 103 after heated section 101 heating is entered in molding machine with certain speed, with glass 103
It gradually moves ahead, under the collective effect for the fixation upper roller 1 that lower roll 2 and height gradually decrease, flat glass is gradually deformed, and forms wave
Shape, as glass is mobile to rollgang outlet end, arc wave is deeper and deeper, until when rollgang outlet end, upper and lower roll it
Between distance reach D+0.5 ~ 1mm(D be glass thickness), glass forming process complete；Then by with its be mutually connected with
The completely the same multiple groups of the wave of formed glass enter in cooling section 102 pressure roller group, in unlatching 6 pairs of air grid 5 and lower air grid at
Waved glass after type carries out cooling tempering.
As shown in fig. 6, keeping its structure more compact to reduce the manufacturing cost of equipment, without in bringing-up section 101 and cooling
Waved glass molding machine is added between section 102, and directly can be designed as being arranged by interval by the rollgang of cooling section
Multiple groups pressure roller is formed, every group of outer surface to upper roller 1 and lower roll 2 in pressure roller is in the wavy shaped configuration that is mutually matched；Peace
When dress, as shown in Figure 1, all 2 same level of lower roll arrangements are mounted on frame body 3, all upper rollers 1 also same level
Face arrangement is mounted on movable frame body 4, is made of upper air grid 5 and lower air grid 6 in two adjacent groups to being respectively arranged between pressure roller
Air grid group, the blowing face of upper air grid 5 and lower air grid 6 is adapted with the waveform roll surface of corresponding upper roller 1 and lower roll 2.
When work, the glass 103 heated for heated section 101 is transported on the lower roll 2 of cooling section 102 simultaneously with certain speed
Reciprocally swinging is carried out, the upper roller 1 being mounted on movable frame body 4 gradually declines (specific decrease speed with the reciprocally swinging of glass
Can be adjusted according to the size and the depth of wave after the thickness of glass, molding), when upper roller 1 drop to apart from lower roll D+0.2 ~
2mm(D is the thickness of glass) when, glass forming process is completed, and is then started upper air grid 5 and lower air grid 6, can be carried out to glass
Cooling tempering, the section configuration of the good waved glass of tempering are as shown in Figure 7.
Claims (8)
1. it is a kind of process waveform tempered glass molding machine, it is characterised in that: including by spaced multiple groups to pressure roller
The rollgang of composition is in the wavy shaped configuration being mutually matched to the outer surface of upper roller and lower roll in pressure roller described in every group.
2. the molding machine of processing waveform tempered glass according to claim 1, it is characterised in that: the upper roller is under
Roller is metal roller core, and the surface of the metal roller core is provided with the nonmetal flexible high-temperature-resistant layer of 1 ~ 3mm.
3. the molding machine of processing waveform tempered glass according to claim 1, it is characterised in that: the rollgang
In all lower roll same level settings, upper roller is separately positioned on the surface of corresponding lower roll；The upper roller and
Minimum range between lower roll is D+0.2 ~ 2mm, and wherein D is the thickness of glass.
4. the molding machine of processing waveform tempered glass according to claim 3, it is characterised in that:
The upper roller same level arrangement.
5. the molding machine of processing waveform tempered glass according to claim 3, it is characterised in that: the upper roller is from defeated
Send roller-way input end successively to reduce to rollgang outlet end height, close to outlet end last to pressure roller upper roller and under
The distance between roller is D+0.2 ~ 2mm, and wherein D is the thickness of glass.
6. a kind of horizontal roller formula annealing furnace for processing tempered glass, the cooling section including bringing-up section and with upper and lower air grid；Its
It is characterized in that: being provided with waved glass molding machine described in claim 1 between described a heating section and a cooling section.
7. the horizontal roller formula annealing furnace of processing tempered glass according to claim 6, it is characterised in that: the molding dress
In setting all lower roll same levels setting, the upper roller from rollgang input end to rollgang outlet end height successively
Reduce, close to outlet end last to pressure roller upper roller and the distance between lower roll be D+0.2 ~ 2mm, wherein D is glass
Thickness；The cooling section rollgang includes the multiple groups that are mutually connected with molding machine to pressure roller group, to pressure roller described in every group
The outer surface of upper roller and lower roll is in the wavy shaped configuration being mutually matched, and is respectively arranged between pressure roller by windward in two adjacent groups
The waveform roller in the blowing face and corresponding upper roller and lower roll of the air grid group that grid and lower air grid are constituted, the upper air grid and lower air grid
Face is adapted.
8. a kind of horizontal roller formula annealing furnace for processing tempered glass, the cooling section including bringing-up section and with upper and lower air grid；Its
Be characterized in that: the rollgang of the cooling section is to be made of spaced multiple groups described in claim 1 to pressure roller, every group
The outer surface of the upper roller and lower roll in pressure roller is in the wavy shaped configuration being mutually matched；In two adjacent groups between pressure roller points
Be not provided with the air grid group being made of upper air grid and lower air grid, the blowing face of the upper air grid and lower air grid and corresponding upper roller and
The waveform roll surface of lower roll is adapted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820771266.XU CN208308676U (en) | 2018-05-23 | 2018-05-23 | A kind of molding machine and horizontal roller formula annealing furnace for processing waveform tempered glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820771266.XU CN208308676U (en) | 2018-05-23 | 2018-05-23 | A kind of molding machine and horizontal roller formula annealing furnace for processing waveform tempered glass |
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| Publication Number | Publication Date |
|---|---|
| CN208308676U true CN208308676U (en) | 2019-01-01 |
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ID=64715939
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820771266.XU Active CN208308676U (en) | 2018-05-23 | 2018-05-23 | A kind of molding machine and horizontal roller formula annealing furnace for processing waveform tempered glass |
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| CN (1) | CN208308676U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108395085A (en) * | 2018-05-23 | 2018-08-14 | 洛阳名特智能设备股份有限公司 | A kind of molding machine and horizontal roller formula annealing furnace of processing waveform tempered glass |
| CN111099817A (en) * | 2019-04-25 | 2020-05-05 | 郑州福耀玻璃有限公司 | Glass flexible shaft forming machine |
-
2018
- 2018-05-23 CN CN201820771266.XU patent/CN208308676U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108395085A (en) * | 2018-05-23 | 2018-08-14 | 洛阳名特智能设备股份有限公司 | A kind of molding machine and horizontal roller formula annealing furnace of processing waveform tempered glass |
| CN111099817A (en) * | 2019-04-25 | 2020-05-05 | 郑州福耀玻璃有限公司 | Glass flexible shaft forming machine |
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