CN208305356U - Wallboard automated production equipment - Google Patents
Wallboard automated production equipment Download PDFInfo
- Publication number
- CN208305356U CN208305356U CN201820674855.6U CN201820674855U CN208305356U CN 208305356 U CN208305356 U CN 208305356U CN 201820674855 U CN201820674855 U CN 201820674855U CN 208305356 U CN208305356 U CN 208305356U
- Authority
- CN
- China
- Prior art keywords
- unit
- core pipe
- wallboard
- metering units
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000002156 mixing Methods 0.000 claims abstract description 18
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 description 7
- 239000000284 extract Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 6
- 239000002002 slurry Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003780 insertion Methods 0.000 description 3
- 230000037431 insertion Effects 0.000 description 3
- 238000005192 partition Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000002627 tracheal intubation Methods 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model discloses a kind of wallboard automated production equipments, including feed unit, metering units, mixing unit, feeding unit, die unit, core pipe unit and core pipe plug unit, the feed unit is connect with metering units, the metering units are also connected with mixing unit, mixing unit connects discharging unit, the die unit is located at below discharging unit, the core pipe of the core pipe unit is eight column or more, and the longitudinal section of the core pipe is trapezoidal, the both ends of the die unit are provided with core pipe through hole, the both ends of the core pipe plug unit are provided with core pipe support unit；The utility model can produce eight wallboards or more simultaneously, and the production time of every wallboard shortens 20% or more, in addition, requirement for equipment pulling force reduces 50% or more, production efficiency is substantially increased, while reducing equipment requirement, has saved production cost and equipment investment.
Description
Technical field
The utility model relates to partition plate production equipment field more particularly to a kind of wallboard automated production equipments.
Background technique
The production of partition plate especially gypsum partition board generally comprises configuration slurry stage, while including preparing mold (packet
Include and core pipe be inserted into mold cavity) the step of, the slurry injection mold molding for then completing configuration, then extract core pipe and removal mould
Tool and etc..Above-mentioned step, is usually used is accomplished manually at present, also there is the report using mechanization production, current use
In the equipment of wallboard automated production, it is generally only applicable to cement slurry, composition includes feed unit, metering units, mixing
Unit, die unit, core pipe unit, core pipe plug unit etc..Current automated production equipment, is primarily present following problems:
First is that production efficiency is low, the reason for causing production efficiency low specifically includes that core pipe length is longer, and generally 3m is left
The right side needs that own wt bring front end is overcome to have a down dip, causes core pipe that cannot be properly inserted mould when core pipe is inserted into mold cavity
Have the core pipe slot of chamber, needs artificial assistance, i.e. intubation time is long；It is still since core pipe is longer, to wallboard condensation one after material feeding
After the section time, when extracting core pipe, the resistance for needing to overcome is very big, causes current production equipment, disposably can only at most produce 5
Wallboard is opened, it is low to also result in production efficiency；
Second is that equipment requirement is high, and it is high especially for the pulling tension requirements of core pipe plug unit, cause equipment cost high, for
The installation technique for fixing requirement of equipment is also high, is unfavorable for being mass produced.
Summary of the invention
One of the purpose of this utility model, in that a kind of wallboard automated production equipment is provided, to solve the above problems.
To achieve the goals above, the technical solution adopted in the utility model is such that a kind of wallboard automated production
Equipment, including feed unit, metering units, mixing unit, feeding unit, die unit, core pipe unit and core pipe plug unit,
The feed unit is connect with metering units, and the metering units are also connected with mixing unit, and mixing unit connects discharging unit, institute
It states die unit to be located at below discharging unit, the core pipe of the core pipe unit is eight column or more, and the longitudinal section of the core pipe is
It is trapezoidal.
The utility model people of the utility model is changed regular cylindrical core pipe in the prior art by lot of experiment validation
Into being trapezoidal core pipe for longitudinal section, i.e. the diameter of core pipe successively decreases from one end to the other side, such setting, can will extract core
Pulling force when pipe reduces 20% or more, so as to realize disposably eight wallboards of production, while production efficiency improves, reduces
Requirement to core pipe plug unit pulling force.
As a preferred technical scheme: the both ends of the die unit are provided with core pipe through hole, the core pipe plug
The both ends of unit are provided with core pipe support unit.
The utility model further passes through two through holes of setting and two support units, that is, uses the side of four point positioning
Formula, reduced or even eliminated because longer core pipe self gravity reason it is sagging caused by cannot accurately be inserted into the core pipe slot of mold cavity
The problem of, artificial assistance is not needed, intubation can be automatically performed, greatly improved work efficiency.
As a preferred technical scheme: the number of rows of the core pipe is greater than five rows, and number of rows is odd number, the length of the core pipe
Degree, the structure successively increased in both ends from top to bottom to centre in die unit.Such set-up mode, further reduces
The pulling force needed when tube drawing.
The two of the purpose of this utility model are to provide a kind of using above-mentioned wallboard automated production equipment progress wallboard
The method of production, the technical solution of use are as follows: step is extracted including charging, metering, mixing, core pipe insertion, material feeding and core pipe,
It is characterized in that, is extracted in step in the core pipe, carried out using the method that point row extracts.By the way of dividing row's tube drawing, than existing
Have in technology while the mode of tube drawing, the requirement for plugging pipe unit pulling force reduce 30% or more.
The method for dividing row to extract as a preferred technical solution, is first to pull out the core pipe of the top and bottom, is finally pulled out
Intermediate core pipe out.Such mode, the requirement for plugging pipe unit pulling force can further decrease, because in being located at
Between position core pipe, the resistance by material around and core pipe is bigger, is less susceptible to extract.
Compared with the prior art, the advantages of the utility model are: the utility model can produce simultaneously eight wallboards with
On, and the production time of every wallboard shortens 20% or more, in addition, the requirement for equipment pulling force reduces 50% or more, greatly
Production efficiency is improved greatly, while reducing equipment requirement, has saved production cost and equipment investment.
Detailed description of the invention
Fig. 1 is the device structure schematic diagram of the utility model embodiment 1；
Fig. 2 is the structural schematic diagram of Fig. 1 core pipe；
Fig. 3 is the schematic diagram of four point positioning；
Fig. 4 is the structural schematic diagram of the core pipe insertion mold cavity in Fig. 1.
In figure: 1, feed unit；2, metering units；3, mixing unit；4, feeding unit；5, die unit；51, core pipe is logical
Via hole；6, core pipe unit；61, core pipe；7, core pipe plugs unit；8, core pipe support unit.
Specific embodiment
Below in conjunction with attached drawing, the utility model is described in further detail.
Embodiment:
Referring to Fig. 1, a kind of wallboard automated production equipment, including feed unit 1, metering units 2, mixing unit 3, feeding
Unit 4, die unit 5, core pipe unit 6 and core pipe plug unit 7, and the feed unit 1 of the present embodiment is helicoidal pump, metering units
2 include powder metering tank and water measuring tank, and mixing unit 3 is agitator tank, and powder storage tank and water tank is arranged, the feed unit
1 connect with metering units 2, and the metering units are also connected with mixing unit, and discharge port, the mold list is arranged in mixing unit bottom
Member is located at below discharge port, and the core pipe 61 of the present embodiment core pipe unit 6 is ten column, seven row, i.e., can disposably produce ten walls
Plate, every wallboard have seven core bore, and the longitudinal section of the core pipe 61 be it is trapezoidal, as shown in Fig. 2, the direction of arrow is in Fig. 2
The direction of the insertion die unit 5 of core pipe 61；
The both ends of the die unit 5 are provided with core pipe through hole 51, and the both ends of the core pipe plug unit are respectively provided with
There is core pipe support unit 8；As shown in figure 3, by the way of four point positioning, i.e. a, b, c in Fig. 3, d four point positioning；
The number of rows of the core pipe 61 is seven rows as previously described, the length of the core pipe 61, in die unit 5 in from up to
The structure that lower both ends successively increase to centre, as shown in Figure 4；
When production, the powder carry in powder storage tank is introduced by helicoidal pump to powder metering tank, and by the water in water tank
Water measuring tank carries out automatic gauge according to the requirement of product, powder and water is then sent into stir mixing in agitator tank, and mixing is complete
Slurry is obtained after, the slurry controlled in agitator tank enters discharging unit, and discharging unit is sent to 5 top of die unit；To mould
I.e. material feeding after tool unit 5 is ready to；
The preparation of die unit 5 includes: to remove the clout residue of last production, and core pipe 61 is then inserted into mold
Unit 5 is sealed die unit 5, when necessary to mold and core pipe surface lubricating oil spraying；It then can material feeding；
After the completion of material feeding, position that is uneven for upper surface portion or expecting less carries out manual repair, then waits materials solidifying
Gu after a period of time, core pipe can be extracted；
It extracts in core pipe step, is carried out using the method that point row extracts, first pull out the core pipe of the top and bottom, i.e., first pull out
Then shortest core pipe in Fig. 3 sequentially extracts shorter, the intermediate longest core pipe of finally extraction.
The above is only the preferred embodiment of the utility model only, is not intended to limit the utility model, all at this
Made any modifications, equivalent replacements, and improvements etc., should be included in the utility model within the spirit and principle of utility model
Protection scope within.
Claims (3)
1. a kind of wallboard automated production equipment, including feed unit, metering units, mixing unit, feeding unit, mold list
Member, core pipe unit and core pipe plug unit, and the feed unit is connect with metering units, and the metering units are also connected with mixing list
Member, mixing unit connect discharging unit, and the die unit is located at below discharging unit, it is characterised in that: the core pipe unit
Core pipe be eight column more than, and the longitudinal section of the core pipe be it is trapezoidal.
2. wallboard automated production equipment according to claim 1, it is characterised in that: the both ends of the die unit are all provided with
It is equipped with core pipe through hole, the both ends of the core pipe plug unit are provided with core pipe support unit.
3. wallboard automated production equipment according to claim 1, it is characterised in that: the number of rows of the core pipe is greater than five
Row, and number of rows is odd number, the length of the core pipe, the knot successively increased in both ends from top to bottom to centre in die unit
Structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820674855.6U CN208305356U (en) | 2018-05-08 | 2018-05-08 | Wallboard automated production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820674855.6U CN208305356U (en) | 2018-05-08 | 2018-05-08 | Wallboard automated production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208305356U true CN208305356U (en) | 2019-01-01 |
Family
ID=64711236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820674855.6U Expired - Fee Related CN208305356U (en) | 2018-05-08 | 2018-05-08 | Wallboard automated production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208305356U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108582457A (en) * | 2018-05-08 | 2018-09-28 | 成都上筑建材有限公司 | Wallboard automated production equipment and method |
-
2018
- 2018-05-08 CN CN201820674855.6U patent/CN208305356U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108582457A (en) * | 2018-05-08 | 2018-09-28 | 成都上筑建材有限公司 | Wallboard automated production equipment and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190101 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |