CN208285095U - A kind of coil end structure of Double Layer Winding - Google Patents

A kind of coil end structure of Double Layer Winding Download PDF

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Publication number
CN208285095U
CN208285095U CN201820772330.6U CN201820772330U CN208285095U CN 208285095 U CN208285095 U CN 208285095U CN 201820772330 U CN201820772330 U CN 201820772330U CN 208285095 U CN208285095 U CN 208285095U
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China
Prior art keywords
coil
section
stator
changeover portion
arc section
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CN201820772330.6U
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Chinese (zh)
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王云
肖怡钦
王小东
郭强
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Zhongke Sheng Chuang (qingdao) Electric Ltd By Share Ltd
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Zhongke Sheng Chuang (qingdao) Electric Ltd By Share Ltd
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Abstract

The utility model discloses a kind of coil end structures of Double Layer Winding, including stator component;Stator component includes stator core;Stator core includes multiple tooth sockets;The tooth socket surrounds the radial direction of stator core, is uniformly distributed in the periphery of stator core;The edge of tooth socket is fixed with multiple coils;Overhang includes that coil goes out slot section, coil changeover portion and coil arc section;Coil goes out the section of slot section for lateral rectangle;The section of coil arc section is longitudinal rectangle;The section connecting line of coil changeover portion one end iris out slot Duan Bingyu coil go out slot section cross sectional shape it is identical, the section of coil changeover portion other end connection coil arc section is simultaneously identical as the cross sectional shape of coil arc section.The utility model provides end turn structure more compact, it is possible to reduce total axial length of stator component, therefore, it is possible to reduce effective material utilization amount shortens stator shaft orientation length.

Description

A kind of coil end structure of Double Layer Winding
Technical field
The utility model relates to embedding for technical field of motors, especially large-size machine split stator component Double Layer Winding, More particularly to a kind of coil end structure of Double Layer Winding.
Background technique
Rotating electric machine generally comprises stator and rotor, for high-power direct-driving type motor, with the increase of single-machine capacity, electricity The size and weight of machine all increased, and the transport to stator dipping or motor in this way causes certain difficulty.A kind of current row Effective solution measure be stator is fabricated to splitted structure, its advantage is that on the one hand be convenient for stator dipping lacquer, on the other hand It is readily transported and assembled in situ.
For the large-size machine of traditional form, stator embeds two coils in each slot usually using Double Layer Winding structure Each effective edge (thering is the effective edge of two different coils to be stacked together in a slot), wherein applying more coil knot Structure is upper and lower structures, i.e., coil a effective edge embeds the top half in slot, another effective edge is embedded at a distance of one The lower half portion of the slot of a pitch.For the ease of production, general all stator coil structures are identical.For dividing the big of lobed formula Type motor causes every valve iron core not produce independently since Double Layer Winding needs to connect two valve iron cores.
If by the coil design upper layer side structure in pairs of two valve iron core stitching portions, i.e., two effective edges of one coil are embedding It is placed on the top half of slot, while the coil design lower layer side structure in pairs in every valve iron core with above-mentioned double upper layer sideline circle pairings (two effective edges of a coil are embedded in the lower half portion of slot), to realize stator Double Layer Winding line at stitching position Circle continuously embeds, it is possible to prevente effectively from turning over slot process when last several coils embed.For double upper layer Bian Heshuan lower layer side For coil, key is the arrangement of end, and therefore, it is necessary to design a kind of double upper layer Bian Heshuan lower layer side overhang On the one hand structure type avoids double upper layer Bian Heshuan lower layer side end turn of split stator stitching portion from not interfering, while can Guarantee that end turn size is shorter.
Utility model content
In view of the deficiencies of the prior art, the utility model discloses a kind of coil end structures of Double Layer Winding.
The technical solution of the utility model is as follows:
A kind of coil end structure of Double Layer Winding, which is characterized in that including stator component;Stator component includes stator iron The heart;Stator core includes multiple tooth sockets;The tooth socket surrounds the radial direction of stator core, is uniformly distributed in the periphery of stator core;
The edge of tooth socket is fixed with multiple coils;Overhang includes that coil goes out slot section, coil changeover portion and coil circle Segmental arc;Coil goes out the section of slot section for lateral rectangle;The section of coil arc section is longitudinal rectangle;Coil changeover portion one end is cut Face connecting line iris out slot Duan Bingyu coil go out slot section cross sectional shape it is identical, the section of coil changeover portion other end connection coil circle Segmental arc is simultaneously identical as the cross sectional shape of coil arc section;
Multiple coils are divided into two groups: double upper layer sideline Quan Heshuan lower layer sideline circles;Double upper layer sideline Quan Heshuan lower layers sideline Circle respectively includes outer coil, middle layer coil and inner coil.
Its further technical solution is that the section that the coil goes out slot section is identical as the geomery of embedded coil;Line One end of circle changeover portion is connected to coil and goes out on slot section;Since in place of the connection for going out slot section with coil, coil changeover portion Short transverse gradually becomes smaller, width direction becomes larger, the sectional area of each position is identical, and is equal to the coil in section The sectional area of slot section out;Coil arc section is connected on the other end of coil changeover portion.
Its further technical solution is outer coil, the position of middle layer coil and inner coil in radial directions point It is three layers, is spaced a distance between each layer.
Its further technical solution is, in the outer coil, the outer side edges of coil changeover portion and coil arc section Edge is aligned towards the direction close to stator outer diameter;In the inner coil, the outer side edges of coil changeover portion and coil arc section Edge is aligned towards the direction on the inside of stator;In the middle layer coil, the position of coil changeover portion and coil arc section exists Between the outer coil and the inner coil.
Its further technical solution is, in the outer coil, the outer side edges of coil changeover portion and coil arc section Edge is towards the direction close to stator outer diameter, and position is more than stator outer diameter;In the inner coil, coil changeover portion and coil The outer ledge of arc section is towards the direction on the inside of stator, and position is more than diameter of stator bore;In the middle layer coil, line The position of circle changeover portion and coil arc section is between the outer coil and the inner coil.
Its further technical solution is the radial direction of outer coil, middle layer coil and inner coil in stator core On do not overlap.
Its further technical solution is that multiple coils are isometric or Length discrepancy coil.
Its further technical solution is that the length of effective side length of multiple coils is identical.
The advantageous effects of the utility model are:
The utility model provides end turn structure more compact, it is possible to reduce total axial length of stator component, because This, it is possible to reduce effective material utilization amount shortens stator shaft orientation length.
Detailed description of the invention
Fig. 1 is the stator component of the utility model.
Fig. 2 is that end view is enclosed in double upper layer Bian Heshuan lower layer sidelines.
Fig. 3 is outer coil side view.
Fig. 4 is middle layer coil side view.
Fig. 5 is inner coil side view.
Wherein: 1 is stator component, and 2 be stator core, and 3 be tooth socket, and 4 be coil, and 5 be outer coil, and 6 be middle layer coil, 7 be inner coil, and 8 go out slot section for coil, and 9 be coil changeover portion, and 10 be coil arc section.
Specific embodiment
The structure of the utility model is suitable for outer-rotor structure form generator, is equally applicable to inner rotor core.In order to Summary chooses outer-rotor structure form motor herein and carries out technical solution introduction.
The utility model is directed to the stator of Double Layer Winding structure.
Fig. 1 is the stator component of the utility model.As shown in Figure 1, the end turn of the Double Layer Winding in the utility model Structure includes stator component 1.Stator component 1 includes stator core 2.Every valve stator core 2 includes multiple is circumferentially spaced Tooth socket 3.Tooth socket 3 surrounds the periphery of stator core 2, and is uniformly distributed on the radial circumference of stator core 2.
Two coils are embedded in each tooth socket 3, coil is made of a circle or multiturn.For the sake of describing conveniently, one is defined A effective edge is known as upper and lower level sideline in the coil in the lower half portion of slot of top half, another effective edge of slot and encloses, and two Coil of the effective edge in the lower half portion of slot is known as double lower layer sidelines and encloses, and two effective edges are in the coil of the top half of slot Referred to as double upper layer sideline circles.
The counterpart application enclosed using double upper layer sideline Quan Heshuan lower layer sidelines, may be implemented stator Double Layer Winding in splice bits The place's of setting coil continuously embeds.But the if adjacent double upper layer sideline Quan Huoshuan lower layers side coil end structure phase in stitching portion Together, an end turn will be interfered at least partly with another end turn when embedding, and cause to can not be successfully embedding.For Relevant double upper layer sideline Quan Huoshuan lower layer sidelines circle end interference problems when embedding in a pitch are solved, this is practical new Type proposes a kind of end construction of double upper layer Bian Heshuan lower layer sideline circle.
As shown in Fig. 2~Fig. 5, the edge of tooth socket 3 is fixed with multiple coils 4.4 ends of coil include coil go out slot section 8, Coil changeover portion 9 and coil arc section 10.Coil goes out the section of slot section 8 for lateral rectangle.The section of coil arc section 10 is vertical To rectangle.The section connecting line of 9 one end of coil changeover portion irises out slot section 8 and, coil identical as the cross sectional shape that coil goes out slot section 8 The section connection coil arc section 10 of 9 other end of changeover portion is simultaneously identical as the cross sectional shape of coil arc section 10.That is, logical Coil changeover portion 9 is crossed, the section of coil arc section 10 goes out the lateral rectangular transition of slot section 8 by coil for longitudinal rectangle.
Specifically, to go out slot section 8 identical as the geomery of embedded coil effective edge for coil.One end of coil changeover portion 9 connects It connects and irises out on slot section 8 online.The characteristics of coil changeover portion 9, is, since in place of the connection for going out slot section 8 with coil, coil mistake The section of section 9 is crossed short transverse gradually becomes smaller, width direction becomes larger, the sectional area of each position is identical, and is equal to line Iris out the sectional area of slot section 8.Coil arc section 10 is connected on the other end of coil changeover portion 9.10 feature of coil arc section It is that coil section is maximum in short transverse minimum, width direction, the cross sectional shape of each position can be the same or different, mesh Be to realize that related overhang is in spatial arrangement in a pitch.
As shown in Fig. 2, multiple coils are divided into two groups: double upper layer sideline Quan Heshuan lower layer sideline circles.Double upper layer sideline circle packets Outer coil 5, middle layer coil 6 and inner coil 7 are included, effective edge lengths of this three double upper layer sideline circles are identical.Double lower layer sides Coil also includes outer coil, middle layer coil and inner coil, and effective edge lengths of this three Zhi Shuan lower layer sideline circle are all the same.
Double upper layer sideline Quan Heshuan lower layer sideline circles can be realized with isometric or Length discrepancy coil.
By taking three of split stator stitching portion double upper layer sideline circles as an example, as shown in figure 3, being leaned on by arc section after changeover portion The coil of nearly stator outer diameter is known as outer coil;As shown in figure 5, the coil by arc section after changeover portion close to diameter of stator bore claims For inner coil;As shown in figure 4, the coil between outer coil and inner coil is middle layer coil.
Outer coil, the position of middle layer coil and inner coil in radial directions are divided into three layers, are spaced one between each layer Fixed distance.
For the external rotor electric machine of splitted structure, the radial adjustment space of end turn is bigger, double upper layer sides outer coil Arc section can level sprawl to be radially outwardly sloping and sprawl, it can be more than iron core outer diameter, double upper layer sides middle layer coil Arc section level sprawl, the arc section of double upper layer sides inner coil according to space size can level sprawl can also be radially-inwardly Inclination is sprawled.
Specifically, in one embodiment, in outer coil, the outer side edges of coil changeover portion 9 and coil arc section 10 Edge is aligned towards the direction close to stator outer diameter;In inner coil, the outer ledge of coil changeover portion 9 and coil arc section 10 Towards the direction alignment on the inside of stator;In middle level in coil, the position of coil changeover portion 9 and coil arc section 10 is in outer layer Between coil and inner coil.
As shown in figure 3, the outer ledge of coil changeover portion 9 and coil arc section 10 is towards close to fixed in outer coil The direction of sub- outer diameter is aligned.
As shown in figure 5, the outer ledge of coil changeover portion 9 and coil arc section 10 is towards close to fixed in inner coil The direction alignment of sub- inside.
As shown in figure 4, in middle level in coil, the position of coil changeover portion 9 and coil arc section 10 is in outer coil and interior Between layer line circle.
In another embodiment, in outer coil, the outer ledge direction of coil changeover portion 9 and coil arc section 10 is leaned on The direction of nearly stator outer diameter, and position is more than stator outer diameter;In inner coil, coil changeover portion 9 and coil arc section 10 Outer ledge is towards the direction on the inside of stator, and position is more than diameter of stator bore;In middle level in coil, 9 He of coil changeover portion The position of coil arc section 10 is between outer coil and inner coil.
As shown in Fig. 2, since double upper layer sideline Quan Heshuan lower layer sidelines circle includes outer coil, middle layer coil and internal layer Coil encloses in respective structure, the knot of outer coil, middle layer coil and inner coil in double upper layer sideline Quan Heshuan lower layer sidelines Structure is identical.
It when embedding, needs first to embed double upper layer sides inner coil, then embeds double upper layer side middle layers coil, finally embed double Upper layer side outer coil.Double lower layer sides coil principle is identical.
Above-described is only preferred embodiments of the present invention, and the utility model is not limited to above embodiments.It can To understand, what those skilled in the art directly exported or associated under the premise of not departing from the spirit and design of the utility model Oher improvements and changes are considered as being included within the scope of protection of this utility model.

Claims (8)

1. a kind of coil end structure of Double Layer Winding, which is characterized in that including stator component (1);Stator component (1) includes fixed Sub- iron core (2);Stator core (2) includes multiple tooth sockets (3);The tooth socket (3) surrounds the radial direction of stator core (2), in stator The periphery of iron core (2) is uniformly distributed;
The edge of tooth socket (3) is fixed with multiple coils;Overhang includes that coil goes out slot section (8), coil changeover portion (9) and line It encloses arc section (10);Coil goes out the section of slot section (8) for lateral rectangle;The section of coil arc section (10) is longitudinal rectangle;Line The section connecting line of circle changeover portion (9) one end irises out slot section (8) and, coil mistake identical as the cross sectional shape that coil goes out slot section (8) The section connection for crossing section (9) other end is coil arc section (10) and identical as the cross sectional shape of coil arc section (10);
Multiple coils are divided into two groups: double upper layer sideline Quan Heshuan lower layer sideline circles;Double upper layer sideline Quan Heshuan lower layer sideline circles are equal Respectively include outer coil, middle layer coil and inner coil.
2. the coil end structure of Double Layer Winding as described in claim 1, which is characterized in that the coil goes out slot section (8) Section is identical as the geomery of embedded coil;One end of coil changeover portion (9) is connected to coil and goes out on slot section (8);From with Coil starts in place of going out the connection of slot section (8), the section of coil changeover portion (9) gradually becomes smaller in short transverse, width direction by Gradual change is big, and the sectional area of each position is identical, and is equal to the sectional area that the coil goes out slot section (8);Coil arc section (10) It is connected on the other end of coil changeover portion (9).
3. the coil end structure of Double Layer Winding as described in claim 1, which is characterized in that outer coil, middle layer coil and The position of inner coil in radial directions is divided into three layers, between each layer between be separated with distance.
4. the coil end structure of Double Layer Winding as claimed in claim 3, which is characterized in that in the outer coil, line The outer ledge for enclosing changeover portion (9) and coil arc section (10) is aligned towards the direction close to stator outer diameter;In the interior layer line In circle, the outer ledge of coil changeover portion (9) and coil arc section (10) is aligned towards the direction on the inside of stator;Described In the coil of middle layer, the position of coil changeover portion (9) and coil arc section (10) the outer coil and the inner coil it Between.
5. the coil end structure of Double Layer Winding as claimed in claim 3, which is characterized in that in the outer coil, line The outer ledge of changeover portion (9) and coil arc section (10) is enclosed towards the direction close to stator outer diameter, and position is more than outside stator Diameter;In the inner coil, the outer ledge of coil changeover portion (9) and coil arc section (10) is towards on the inside of stator Direction, and position is more than diameter of stator bore;In the middle layer coil, the position of coil changeover portion (9) and coil arc section (10) Between the outer coil and the inner coil.
6. the coil end structure of Double Layer Winding as claimed in claim 3, which is characterized in that outer coil, middle layer coil and Inner coil does not overlap in the radial direction stator core (2).
7. the coil end structure of Double Layer Winding as described in claim 1, which is characterized in that multiple coils are isometric or not Equal long loops.
8. the coil end structure of Double Layer Winding as described in claim 1, which is characterized in that effective side length of multiple coils Length is identical.
CN201820772330.6U 2018-05-23 2018-05-23 A kind of coil end structure of Double Layer Winding Active CN208285095U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108512331A (en) * 2018-05-23 2018-09-07 中科盛创(青岛)电气股份有限公司 A kind of coil end structure of Double Layer Winding

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108512331A (en) * 2018-05-23 2018-09-07 中科盛创(青岛)电气股份有限公司 A kind of coil end structure of Double Layer Winding

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