CN208282604U - A kind of box-like ceramic firing heating furnace group of continuous vertical array group - Google Patents

A kind of box-like ceramic firing heating furnace group of continuous vertical array group Download PDF

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CN208282604U
CN208282604U CN201721870073.1U CN201721870073U CN208282604U CN 208282604 U CN208282604 U CN 208282604U CN 201721870073 U CN201721870073 U CN 201721870073U CN 208282604 U CN208282604 U CN 208282604U
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heating
temperature
section
vertical tube
group
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张建华
曹阳
张蔚红
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Xi'an Matt Engineering Technology Co Ltd
Shaanxi Energy Institute
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Xi'an Matt Engineering Technology Co Ltd
Shaanxi Energy Institute
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Abstract

The utility model relates to a kind of box-like ceramic firing heating furnace groups of continuous vertical array group.Including vertically arranged heating vertical tube group, concentrate feed unit and the centralized control system unit for controlling heating vertical tube group and feed unit being concentrated to cooperate with each other and connect respectively with heating vertical tube group, concentration feed unit;Feed unit is concentrated to connect with heating vertical tube group;Heating vertical tube group includes at least one heating vertical tube.The utility model, which provides one kind, can effectively improve product yield and production efficiency, the continuous vertical box-like ceramic firing heating furnace group of array group for having production capacity amplification technique advantage, reduction equipment production run cost.

Description

A kind of box-like ceramic firing heating furnace group of continuous vertical array group
Technical field
The utility model belongs to ceramic-like product calcination equipment technical field, be related to a kind of continuous vertical array group it is box-like plus Hot stove group more particularly to one kind can be for such as ceramic mobile phone fuselages and backboard, ceramic switch panel, household electrical appliance ceramic plane There is plane or band to be dried along the ceramic form of structure (plate or plate band are along Thin-shell) for plate, wireless charging ceramic wafer etc. Dry, preheating, degreasing, sintering, cooling ceramic firing heating furnace group.
Background technique
Ceramic firing process contains multiple processes such as drying, preheating, degreasing, sintering, cooling, wherein degreaser drying and height Temperature sintering is the critical process link in ceramic form sintering process, can require to select according to raw material blank type and technique different Type of furnace heating furnace is once completed or substep is completed.It is burnt into production process, heating kiln provides accordingly for different process process Firing temperature, substep or the disposable firing for completing ceramic form under condition of different temperatures.
Currently, the high-temperature heater for the field mainly has intermittent and continous way two major classes both at home and abroad.It is intermittent to add Hot stove is mainly based on resistance-heated furnace, such as bell furnace, car type furnace, batch-type furnace, is chiefly used in abnormity customization ceramic form degreasing Sintering or small lot engineer testing.Continuous-type furnace is mainly based on kiln, such as tunnel oven, pushed bat kiln, push rod furnace, mesh belt Furnace etc. is chiefly used in the stable batch ceramic form firing of technical maturity, can one-time continuous realize drying, degreasing, sintering, cooling etc. Firing process process.
Batch furnace advantage be blank firing yield it is relatively high, but with technical process heating, heat preservation, cooling and people Tooling discharging process, heat energy loss is big, and production efficiency is low, causes production capacity amplification limited, and production cost cannot control effectively, It is chiefly used in realizing the firing or new product shakedown of small lot special-shaped ceramics blank.Continuous furnace should be process for stabilizing item The preferable selection for improving production capacity under part, reducing energy consumption, but application practice discovery effect in terms of product qualification rate and capacity efficiency It is also less desirable.
Different process temperature subregion is arranged in the widely applied horizontal pushed bat kiln of existing market, stove inside, and as far as possible Guarantee that each subregion thermal field is relatively stable, heat load bearing board by horizontal step-by-step system and realizes continuous production to sintering briquette part.It is this Horizontal direction stepping laser heating structural principle causes same be heated to sintering briquette part different parts to have successively, and blank is integrally heated It is asynchronous, shake vibration can be generated in the progradation of push plate push rod to sintering briquette part in addition.This asynchronous and thermal vibration of being heated Collective effect, it is easy to cause blank to generate the irrecoverable buckling deformation of initial stage of sintering, so that subsequent processing polishing operation is difficult To repair leveling, ceramic form sintering qualified rate is seriously affected.Meanwhile there are kiln collapses, arch kiln risk for pushed bat kiln, often because safeguarding not Week or improper use, kiln collapse arch kiln happen occasionally, and in addition to production pause economy is impaired, impaired furnace maintenance long processing period is taken It is very big to the production capacity and cost impact of pushed bat kiln Low fire ceramic blank with height.
Tunnel oven loads load bearing board by trolley and is run in furnace to sintering briquette part to realize firing process, can satisfy big The production requirement of batch continuous burnt, but equally there is also be heated asynchronous generation buckling deformation not to sintering briquette part different parts The problem of influencing product yield enough.In terms of energy consumption, trolley loads blank disengaging stove and completes heating, heat preservation, temperature reduction technology Process, a large amount of trolley accumulation of heats cannot be utilized effectively, and energy loss is larger, also want compared to push plate, push rod kiln comparable energy consumption It is higher by 30% or more.Push rod furnace and meshbeltfurnace, the equally common problem there is also continuous-type furnace sintering ceramic form, product The asynchronous buckling deformation yield that is heated is low, high production cost, low efficiency.Application is relatively fewer in ceramic firing industry at present, raw Production. art experience accumulation and equipment and technology level need to be improved.
It to sum up analyzes, using batch furnace and continuous furnace Low fire ceramic blank, in product yield, equipment capacity, production Cost etc. respectively has deficiency.Batch furnace does not obviously have advantage in terms of scale volume production, although horizontal continuous stove is standby The feasibility that industrial scale produces under the conditions of process for stabilizing, but the heating mode that this blank is heated during traveling, by Heat is asynchronous and thermal vibration causes buckling deformation, causes product yield low, high production cost.Especially for such as ceramic mobile phone Backboard, ceramic switch panel etc. have the ceramic form of plane or band along structure, the degreasing sintered heat treatment mode of horizontal continuous Fail the really large-scale promotion application in the industrial chain of such emerging ceramic product due to the above reasons,.
Utility model content
In order to solve, product yield existing for the horizontal continuity calcination equipment being previously mentioned in background technique is low, production cost Problem high, production capacity amplification is limited, the utility model propose on the basis of promoting product yield using continous way heating vertical tube A kind of ceramic firing heating furnace group based on the box-like furnace group of vertical array group is new to meet ceramic mobile phone backboard, switch panel etc. Emerging function ceramics product scale firing process and production capacity demand.
The box-like Ceramics Burn Stove group of continuous vertical array group is that one kind is used for batch ceramic-like product firing heating equipment, The multiple groups multichannel array combined type furnace group being made of the vertical ceramic firing heating vertical tube of several continous ways.The present invention integrally uses The vertical structure of charging, bottom dispersion discharging is concentrated at top, realizes multistation, multi-channel synchronous laser heating.According to sintering briquette The type and process curve of part, setting multi-temperature zone control temperature, successively save according to the production process to sintering briquette part in company with burning device is held It claps, from top to bottom, by low temperature to high temperature, is continuously finished ceramic product charging, drying, preheating, degreasing, burning via heating vertical tube The firing process process such as knot, slow cooling, cooling, discharging.
Using the present invention program, base saggar is carried in a manner of first in first out, vertically stacking, is charged from upper-part centralized, through adding Hot vertical tube completes firing, disperses to discharge to lower part, effectively solves horizontal continuity sintering blank due to being heated asynchronous and temperature vibration Generate the key technical problem of buckling deformation.Meanwhile multiple groups multichannel heats vertical tube, feeding device is concentrated at configuration top, with battle array It arranges combined mode and constructs Ceramics Burn Stove group, it is real by concentrating temperature control system according to the type and process curve to sintering briquette part Existing multistation, multi-channel synchronous laser heating, can effectively improve production production capacity and scale, reduce production run cost.Using The continuous vertical box-like Ceramics Burn Stove group of array group realizes ceramic firing, compares horizontal continuous heating kiln, has product good Rate is promoted, the size of capacity expands, cost savings are controllable, equipment builds the features such as throwing is flexible, Technological adaptability is strong.
The technical solution of the utility model: a kind of box-like ceramic firing heating furnace group of continuous vertical array group, it is special Different is: including vertically arranged heating vertical tube group, concentrating feed unit and for controlling heating vertical tube group and concentrating charging The centralized control system unit that unit is cooperated with each other and connect respectively with heating vertical tube group, concentration feed unit;
Above-mentioned concentration feed unit is connect with heating vertical tube group;
Above-mentioned heating vertical tube group includes multiple vertically arranged heating vertical tubes;Above-mentioned heating vertical tube is with linear or round or battle array The form composition heating vertical tube group of column;
Above-mentioned heating vertical tube includes vertical tube shell, heat-insulation and heat-preservation furnace lining, resistance heater and is arranged under vertical tube shell The lower part discharging device of side;It further include being arranged on vertical tube shell for measuring the temperature element of heating vertical tube internal temperature;On Temperature element is stated through vertical tube shell and heat-insulation and heat-preservation furnace lining;Above-mentioned vertical tube shell is in vertical tubular structure;
Multiple load base saggars being stacked up and down are additionally provided with inside above-mentioned heating vertical tube;Above-mentioned load base saggar includes to sintering briquette Part and hold burning device;Above-mentioned be placed in sintering briquette part is held on burning device;Above-mentioned load base saggar respectively with concentrate feed unit and The connection of lower part discharging unit;The above-mentioned burning device that holds includes several stacked load bearing boards up and down or holds burning saggar or hold burning boat;
Above-mentioned heat-insulation and heat-preservation furnace lining is arranged in vertical tube inner walls;
Above-mentioned heat-insulation and heat-preservation furnace lining and vertical tube inner walls fit closely and form tubular cavity;Above-mentioned tubular inside cavity It is disposed with low-temperature heat section, medium temperature bringing-up section, high-temperature heating section from top to bottom;It further include setting below high-temperature heating section Slow cooling cooling section;
Above-mentioned heat-insulation and heat-preservation furnace lining inner wall is evenly arranged with a number of resistance heater along the vertical direction;
It is provided on above-mentioned low-temperature heat section and medium temperature bringing-up section inner wall corresponding with tubular cavity for drying defatted The fresh air admission line and smoke evacuation dumping pipeline of technique;
It is provided on above-mentioned high-temperature heating section and slow cooling cooling section inner wall corresponding with tubular cavity for being sintered cooling The cold wind inlet channel and hot wind exhaust passage of technique.
It includes top loading platform, the sliding rail being arranged on top loading platform that above-mentioned heating furnace group, which concentrates feed unit, Road and the concentration feeding device being arranged on sliding rail;
Above-mentioned lower part discharging device includes being lifted and being gone up and down for will heat bearing device stacked up and down in vertical tube Bottom discharge device and for by the flat-pushing device for discharging of the sintering finished removal on bottom discharge device;Above-mentioned bottom discharge Device include discharge lifting apparatus and be arranged in discharging lifting apparatus below discharging lifting device;
Above-mentioned flat-pushing device for discharging setting is between heating vertical tube housing bottom and bottom discharge device;Above-mentioned concentration charging Device, bottom discharge device peace material-discharging device are connect with centralized control system unit respectively.
Above-mentioned temperature element includes low-temperature heat section temperature element, medium temperature bringing-up section temperature element and high-temperature heating section thermometric Element;Above-mentioned low-temperature heat section temperature element setting is heated in low-temperature heat section, the setting of medium temperature bringing-up section temperature element in medium temperature Section, the setting of high-temperature heating section temperature element are in high-temperature heating section.
Above-mentioned resistance heater includes low-temperature heat section heater, medium temperature bringing-up section heater and high-temperature heating section fever Body;Above-mentioned low-temperature heat section heater is Filamentous nickel chromium triangle or Filamentous ferrum-chromium-aluminum;Above-mentioned medium temperature bringing-up section heater adds for Elema Thermal element;The high-temperature heating section heater is Si-Mo rod heating element.
Above-mentioned low-temperature heat section temperature element is K-type thermocouple;The medium temperature bringing-up section temperature element is S type armouring thermoelectricity Occasionally R type armoured thermocouple;The high-temperature heating section temperature element is Type B thermocouple.
The cross section of above-mentioned tubular cavity is round or rectangular or polygon.
The specific advantage of the utility model:
1, heating furnace group integrally uses vertical vertical heating structure, to sintering briquette part together with burning device is held, according to the production process Beat charges from top, through basic, normal, high warm area and slow cooling area, discharges to lower part, guarantees that each position of Thin-shell ceramic form exists It synchronizes heated in same thermal field, solves the problems, such as that horizontal continuity sintering blank is heated the critical process of asynchronous buckling deformation, energy Enough effectively improve product yield and production efficiency.
2, the box-like heating furnace group of vertical array group, can be according to capacity requirements, production scale, workshop condition, process requirements etc. Condition flexibly matches multiple groups and heats vertical tube, is combined into the array furnace group of suitable workshop working condition.By the battle array for heating vertical tube Column replicate, loading and unloading device in made-up set, meet the needs of ceramic form firing lot-size metaplasia produces, and have production capacity amplification skill Art advantage.
3, the box-like heating furnace group of vertical array group fully considers the technique process requirement of ceramic firing, using vertical heating Structure and upper low high temperature section warm area set-up mode, so that top drying defatted warm area can make full use of bottom frit high temperature Heat can effectively improve ceramic form sintering process entirety heat utilization rate, reduce equipment production energy consumption and operating cost.
4, the box-like ceramic sintering furnace group of vertical array group can efficiently use height space, reduce occupation area of equipment, section Province place cost of investment.Plant floor condition is required it is low, can the existing production space condition of flexible adaptation, equipment invests to build scale It is changeable, it is suitble to production capacity amplification and technology upgrading, old workshop is facilitated to reuse upgrading.It is controllable that equipment initial stage invests to build cost, if Standby technique matches freedom and flexibility, and the newly-built, renovating and enlarging body that can measure is invested to build.
5, the box-like Ceramics Burn Stove group of array group, can be according to the aqueous gel content of sintering briquette part and corresponding technique requirement, synthesis Consider the size of capacity, working condition, invest to build the conditions such as ability, invests to build process (drying, degreasing, sintering) battle array alone or in combination Column furnace group, and according to the choice of process links, the length of firing time, different material type, dry-pressing or wet type casting moulding etc. because Element comprehensively considers the segmentation and regionalization quantity for designing heating vertical tube, height length, space size, heating power distribution etc., is suitble to more Kind process function requirement.
Detailed description of the invention
Fig. 1 is the box-like furnace group top view of the utility model array group;
Fig. 2 is the box-like furnace group main view of the utility model array group;
Fig. 3 is the box-like furnace group side view of the utility model array group;
Fig. 4 is that the utility model heats upright pipe structure composition schematic diagram;
Wherein, 1- heats vertical tube, 2- sliding rail, 3- and concentrates feeding device, 4- top loading platform, 5 load base saggars, 6- Vertical tube shell, 7- heat-insulation and heat-preservation furnace lining, 8- resistance heater, 9- temperature element, 10- wait for that sintering briquette part, 11- are held and burn device, 12- row Cigarette dumping pipeline, 13- fresh air admission line, 14- cold wind inlet channel, 15- hot wind exhaust passage, 16- discharging lifting apparatus, 17- discharging lifting device, the flat-pushing device for discharging of 18-.
Specific embodiment
We combine Figure of description to introduce a preferable case study on implementation of the utility model below, and citing proves originally practical It is novel to can be implemented, its technology contents can be kept clearer to those of skill in the art's complete description the utility model Be easy to understand.The utility model can be emerged from by many various forms of embodiments, and protection scope is not only It is limited to the embodiment mentioned in text, figures and description herein substantially illustrates rather than limitation the utility model.
Referring to Fig.1-4, the box-like ceramic firing heating furnace group of the vertical array group of a kind of continous way, including vertically arranged heating Vertical tube group, concentrate feed unit and for control heating vertical tube group and concentrate feed unit cooperate with each other and respectively with heating Vertical tube group, the centralized control system unit for concentrating feed unit connection;
Feed unit is concentrated to connect with heating vertical tube group;
Heating vertical tube group includes multiple vertically arranged heating vertical tubes 1;Vertical tube 1 is heated with linear or round or array shape Formula composition heating vertical tube group;
Vertical tube 1 is heated to include vertical tube shell 6, heat-insulation and heat-preservation furnace lining 7, resistance heater 8 and be arranged under vertical tube shell 6 The lower part discharging unit of side;It further include being arranged on vertical tube shell 6 for measuring the temperature element of heating 1 internal temperature of vertical tube 9;Temperature element 9 runs through vertical tube shell 6 and heat-insulation and heat-preservation furnace lining 7;Vertical tube shell 6 is in vertical tubular structure;
Multiple load base saggars 5 being stacked up and down are additionally provided with inside heating vertical tube 1;Carrying base saggar 5 includes to sintering briquette part 10 Device 11 is burnt with holding;It is placed in hold to sintering briquette part 10 and burn on device 11;Carry base saggar 5 respectively with concentrate feed unit and under The connection of portion's discharging unit;It holds and burns device 11 including several load bearing boards being stacked up and down or hold burning saggar or hold burning boat;
Heat-insulation and heat-preservation furnace lining 7 is arranged on 6 inner wall of vertical tube shell;
Heat-insulation and heat-preservation furnace lining 7 and 6 inner wall of vertical tube shell fit closely and form tubular cavity;Tubular inside cavity from upper and Under be disposed with low-temperature heat section, medium temperature bringing-up section, high-temperature heating section;It further include the slow cooling being arranged in below high-temperature heating section Cooling section;
7 inner wall of heat-insulation and heat-preservation furnace lining is evenly arranged with a number of resistance heater along the vertical direction;
It is provided on low-temperature heat section and medium temperature bringing-up section inner wall corresponding with tubular cavity for drying defatted technique Fresh air admission line 13 and smoke evacuation dumping pipeline 12;
It is provided on high-temperature heating section and slow cooling cooling section inner wall corresponding with tubular cavity for being sintered cooling technique Cold wind inlet channel 14 and hot wind exhaust passage 15.
The sliding rail that it includes top loading platform 4 that heating furnace group, which concentrates feed unit, is arranged on top loading platform 4 2 and the concentration feeding device 3 that is arranged on sliding rail 2;
Lower part discharging unit includes the bottom for being lifted and being gone up and down bearing device stacked up and down in heating vertical tube 1 Portion's discharging device and for by the flat-pushing device for discharging 18 of the sintering finished removal on bottom discharge device;Bottom discharge device packet The discharging lifting device 17 for including material lifting apparatus 16 and being arranged in below discharging lifting apparatus 16;
The flat-pushing setting of device for discharging 18 is between heating 6 bottom of vertical tube shell and bottom discharge device;Concentrate feeding device 3, bottom discharge device peace material-discharging device 18 is connect with centralized control system unit respectively.
Temperature element 9 includes low-temperature heat section temperature element, medium temperature bringing-up section temperature element and high-temperature heating section thermometric member Part;The setting of low-temperature heat section temperature element is arranged in low-temperature heat section, medium temperature bringing-up section temperature element in medium temperature bringing-up section, high temperature The setting of bringing-up section temperature element is in high-temperature heating section.
Resistance heater 8 includes low-temperature heat section heater, medium temperature bringing-up section heater and high-temperature heating section heater;It is low Warm bringing-up section heater is Filamentous nickel chromium triangle or Filamentous ferrum-chromium-aluminum;Medium temperature bringing-up section heater is Globar heating element;High temperature adds Hot arc heater is Si-Mo rod heating element.
Low-temperature heat section temperature element is K-type thermocouple;Medium temperature bringing-up section temperature element is S type armoured thermocouple or R type Armoured thermocouple;High-temperature heating section temperature element is Type B thermocouple.
The cross section of tubular cavity is round or rectangular or polygon.
Embodiment 1: a kind of continuous vertical box-like ceramic firing heating furnace group of array group, it is main include heating vertical tube group, on Portion's filling place concentrates feeding device, traveling track, heating vertical tube independence discharging device and device for discharging, centralized control system Deng, wherein heating vertical tube group can linear or round or array form, be made of multiple heating vertical tubes.
Ceramic firing heating furnace group produces need according to different production capacities, technique, place etc. by multiple groups multichannel heating vertical tube It asks, is combined into the array furnace group of different types.Furnace group integrally uses the vertical knot of top concentration charging, bottom independence discharging Structure, centralized control system cooperate with loading and unloading device, base saggar successively beat according to the production process will be carried, from top to bottom via each It heats vertical tube and completes the firing works such as charging, drying, preheating, degreasing, sintering (heating, heat preservation, cooling), slow cooling, cooling, discharging Sequence realizes ceramic form multistation, multi-channel synchronous continuous burnt heating function.
In process of production, multiple load base saggars are complete via each heating vertical tube from top to bottom in a manner of being stacked up and down It is heated at firing.Wherein, carrying base saggar includes holding that burn device include several stacked up and down holding burning to sintering briquette part and hold burning device Plate holds burning saggar or holds burning boat.Heating vertical tube is in vertical tubular structure, including vertical tube shell, heat-insulation and heat-preservation furnace lining, resistance Heater, temperature element.Heat-insulation and heat-preservation furnace lining is arranged in vertical tube inner walls, and fits closely simultaneously shape with vertical tube inner walls At tubular cavity, tubular cavity can be round, rectangular or polygon.
Heating vertical tube tubular inside cavity is disposed with low-temperature heat section, medium temperature bringing-up section, high-temperature heating from top to bottom Section, slow cooling cooling section.The length of bringing-up section and the quantity of heating zone can be calculated according to actual process demand and be determined.Each heating Section includes one or several heating zones, and different types of resistance is arranged according to the difference of different temperature section technological temperatures in each heating zone Heater and temperature element.
Resistance heater can be independently installed with heat-insulation and heat-preservation furnace lining, can also inlay and be prefabricated into heating and thermal insulation module, and to survey Warm element reserving installation hole hole.It is provided on low-temperature heat section and medium temperature bringing-up section inner wall corresponding with tubular cavity for doing The fresh air admission line and smoke evacuation dumping pipeline of dry degreasing process;It is heated at high temperature section and slow cooling cooling section is corresponding with tubular cavity Inner wall on be provided with cold wind inlet channel and hot wind exhaust passage for being sintered cooling technique, can be set according to process requirement Air preheater and selection switch valve are set, the process requirements of drying, degreasing, sintering are met.
Material feeding function is concentrated to be slided by top loading platform, the sliding rail being arranged on top loading platform and setting Concentration feeding device on track is realized, is concentrated material feeding function to be configured to single unit system for vertical tube group is heated by top, is realized It concentrates and charges by beat.Feeding device is concentrated to use robot device, according to the action command of centralized control system, realization is grabbed The movement take, move, put.
Each heating vertical tube includes being arranged below vertical tube shell to be stacked up and down for that will heat in vertical tube in heating furnace group Hold burn device or carry base saggar lifted and gone up and down bottom discharge device, be arranged in vertical tube housing bottom and bottom discharge It is used between device by the flat-pushing device for discharging of the sintering finished movement on bottom discharge device to the area that gathers materials, and bottom discharge fills It sets including discharging lifting apparatus and discharging lifting device.By lifting, going up and down, flat-pushing three cooperation, realize each heating vertical tube Independent discharging functions, can be used that hydraulic, pneumatically or electrically a variety of mechanical systems such as push rod are realized.
Centralized control system includes multiple functions such as temperature control system, airflow pressure control system, motion control system Subsystem.
Temperature control subsystem includes temperature detecting element, temperature PID control device, power regulator, low-voltage electrical apparatus Element, wire and cable, temperature control cabinet etc. realize the tune to heating vertical tube different temperature zones heating and thermal insulation temperature each in furnace group Section and control.
Airflow pressure control subsystem includes that air quantity and wind pressure detecting element, fresh air air inlet pipeline air waste heat supply temperature detect Element, air quantity PID controller, regulating valve, gas circuit selection switch valve, power regulator, low voltage component, air line, Gas circuit control cabinet etc. realizes the real-time adjusting to heating vertical tube different process section air quantity and wind pressure each in furnace group.
Action control subsystem includes material position and state-detection element, action logic controller, movement executive device Deng, according to the setting of technique beat, the coordination control that the concentration feeding device of heating furnace group, each heating vertical tube discharging discharging are acted System.
Embodiment 2: on the basis of the embodiment of aforementioned body device, a kind of injection moulding mobile phone pottery backboard of illustrating is de- The continuous vertical array combination heating furnace group of rouge batch firing, specific implementation process are as follows:
Certain injection moulding zirconium oxide mobile phone pottery backboard, ceramic green plane specification to be burnt having a size of 200*90*8mm, Using the vertical heating furnace group of square cavity continous way, completes drying and handled with degreasing firing, it is desirable that daily output 410.According to production Technique requirement, complete drying, degreasing, cooling process total time be 70 hours, realization 800 DEG C of degreasing maximum temperature.
According to production capacity and technique requirement, every piece of load bearing board fills 2 pieces to sintering briquette part, is erected using the heating of 10 height 4200mm Pipe, forms the linear combination formula furnace group of 2*5,5 heating vertical tubes of every row, and 2 rows heat setting among vertical tube and concentrate feeding device Material Staging Area, discharge direction flat-pushing discharging in each heating vertical tube bottom in furnace group is arranged in traveling track, heating furnace group platform two sides The outside of device.
Feeding device is concentrated at the top of heating furnace group, and crawl, the migration, pendulum that base saggar is carried to Material Staging Area are realized using manipulator Put movement, and can on traveling track front and back free walker into being that 10 heating are perpendicular in furnace group according to productive temp and charging condition Pipe charging.
Centralized control system builds Distributed Control System using the mode of PLC+ instrument, realizes temperature control, airflow pressure The functions such as control, action control.
Each heating vertical tube internal cavity 300 × 250mm of size, uses specification for 230 × 200 × 35mm in heating furnace group Load bearing board, 120 pieces of ceramics can be loaded simultaneously by heating in vertical tube carries base load bearing board.According to different procedure technology temperature requirements, heating Drying section, degreasing section, solidifying and setting section and cooling section is arranged in vertical tube, wherein drying segment length 240mm, is divided into 2 heating zones, takes off Rouge segment length 2820mm, is divided into 22 heating zones, and solidifying and setting segment length 480mm is divided into 4 heating zones, cooling segment length 660mm。
Ceramics carry base load bearing board in heating vertical tube, realize laser heating using step motion mode, travel speed is 1mm/min.It heats vertical tube and uses silicate ceramic as heat-insulation and heat-preservation furnace lining using heating vertical tube, resistance heater is selected Nickel filament is simultaneously embedded in heat-insulation and heat-preservation furnace lining, and temperature element uses K-type thermocouple.It is new to heat setting in the middle part of vertical tube tubular cavity Wind air inlet pipeline and smoke evacuation dumping pipeline, bottom are equipped with cooling air air inlet pipeline and hot wind gas exhaust piping.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art For art personnel, without deviating from the technical principle of the utility model, several improvements and modifications can also be made, these change It also should be regarded as the protection scope of the utility model into modification.

Claims (6)

1. a kind of box-like ceramic firing heating furnace group of continuous vertical array group, it is characterised in that: perpendicular including vertically arranged heating Pipe group concentrates feed unit and for controlling heating vertical tube group and feed unit being concentrated to cooperate with each other and perpendicular with heating respectively Pipe group, the centralized control system unit for concentrating feed unit connection;
The concentration feed unit is connect with heating vertical tube group;
The heating vertical tube group includes multiple vertically arranged heating vertical tubes, and the multiple heating vertical tube is with linear or round or battle array The form composition heating vertical tube group of column;
The heating vertical tube includes vertical tube shell, heat-insulation and heat-preservation furnace lining, resistance heater and is arranged in below vertical tube shell Lower part discharging device;It further include being arranged on vertical tube shell for measuring the temperature element of heating vertical tube internal temperature;The survey Warm element runs through vertical tube shell and heat-insulation and heat-preservation furnace lining;The vertical tube shell is in vertical tubular structure;
Multiple load base saggars being stacked up and down are additionally provided with inside the heating vertical tube;The load base saggar include to sintering briquette part and Hold burning device;Described be placed in sintering briquette part is held on burning device;The load base saggar respectively with concentrate feed unit and lower part Discharging device connection;The burning device that holds includes several stacked load bearing boards up and down or holds burning saggar or hold burning boat;
The heat-insulation and heat-preservation furnace lining is arranged in vertical tube inner walls;
The heat-insulation and heat-preservation furnace lining and vertical tube inner walls fit closely and form tubular cavity;The tubular inside cavity is from upper Low-temperature heat section, medium temperature bringing-up section, high-temperature heating section are disposed under and;It further include that delaying below high-temperature heating section is set Cold cooling section;
The heat-insulation and heat-preservation furnace lining inner wall is evenly arranged with a number of resistance heater along the vertical direction;
It is provided on the low-temperature heat section and medium temperature bringing-up section inner wall corresponding with tubular cavity for drying defatted technique Fresh air admission line and smoke evacuation dumping pipeline;
It is provided on the high-temperature heating section and slow cooling cooling section inner wall corresponding with tubular cavity for being sintered cooling technique Cold wind inlet channel and hot wind exhaust passage.
2. a kind of box-like ceramic firing heating furnace group of continuous vertical array group according to claim 1, it is characterised in that: institute Stating heating furnace group and concentrating feed unit includes that top loading platform, the sliding rail being arranged on top loading platform and setting exist Concentration feeding device on sliding rail;
The lower part discharging device includes the bottom for being lifted and being gone up and down bearing device stacked up and down in heating vertical tube Portion's discharging device and for by the flat-pushing device for discharging of the sintering finished removal on bottom discharge device;The bottom discharge device Including discharging lifting apparatus and the discharging lifting device being arranged in below discharging lifting apparatus;
The flat-pushing device for discharging setting is between heating vertical tube housing bottom and bottom discharge device;The concentration charging dress It sets, bottom discharge device peace material-discharging device is connect with centralized control system unit respectively.
3. a kind of box-like ceramic firing heating furnace group of continuous vertical array group according to claim 1, it is characterised in that: institute Stating temperature element includes low-temperature heat section temperature element, medium temperature bringing-up section temperature element and high-temperature heating section temperature element;It is described The setting of low-temperature heat section temperature element is arranged in low-temperature heat section, medium temperature bringing-up section temperature element to be added in medium temperature bringing-up section, high temperature The setting of hot arc temperature element is in high-temperature heating section.
4. the box-like ceramic firing heating furnace group of a kind of continuous vertical array group according to claim 1, it is characterised in that: described Resistance heater includes low-temperature heat section heater, medium temperature bringing-up section heater and high-temperature heating section heater;The low temperature adds Hot arc heater is Filamentous nickel chromium triangle or Filamentous ferrum-chromium-aluminum;The medium temperature bringing-up section heater is Globar heating element;The height Warm bringing-up section heater is Si-Mo rod heating element.
5. a kind of box-like ceramic firing heating furnace group of continuous vertical array group according to claim 4, it is characterised in that: institute Stating low-temperature heat section temperature element is K-type thermocouple;The medium temperature bringing-up section temperature element is S type armoured thermocouple or R type armour Fill thermocouple;The high-temperature heating section temperature element is Type B thermocouple.
6. a kind of box-like ceramic firing heating furnace group of continuous vertical array group according to claim 1, it is characterised in that: institute The cross section for stating tubular cavity is round or rectangular or polygon.
CN201721870073.1U 2017-12-28 2017-12-28 A kind of box-like ceramic firing heating furnace group of continuous vertical array group Active CN208282604U (en)

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