CN208270335U - Pressure-loaded pilot system - Google Patents
Pressure-loaded pilot system Download PDFInfo
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- CN208270335U CN208270335U CN201721694671.8U CN201721694671U CN208270335U CN 208270335 U CN208270335 U CN 208270335U CN 201721694671 U CN201721694671 U CN 201721694671U CN 208270335 U CN208270335 U CN 208270335U
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Abstract
A kind of pressure-loaded pilot system, by pneumatic pressurizing system, booster jar group and fluid pressure line composition, it is characterized in that, pneumatic pressurizing system is used to provide pressure limit lower limit ultralow pressure source to load test system, booster jar is mainly used for the incompatible test liquid medium of store various types, it can be realized good sealing simultaneously, when pressed gas is input in booster jar by pneumatic pressurizing system, the pressure of pressed gas is passed into test liquid medium, gas pressure is set to be converted into fluid pressure, and guarantee that pressed gas and test are not revealed with liquid medium, booster jar also acts as the effect of pressure stabilizing simultaneously, the loading accuracy of guarantee system, fluid pressure line is for connecting booster jar group and testpieces, the two is connected to.
Description
Technical field
The utility model is used for fluid pressure load test application field, and in particular to a kind of fluid pressure load test system
System can be used for the ultralow pressure pressure-loaded test of a variety of media.
Background technique
For applying pressure to testpieces, certification test part bears the ability of pressure for pressure-loaded test.Pressure-loaded examination
The performance of check system directly determines that can pressure-loaded test be completed, and can the ability that testpieces bears pressure accurately be examined
Core.
A variety of loading methods such as hydraulic pressure, oil pressure, air pressure can be used in pressure-loaded test, for the reality of real simulation testpieces
Border applying working condition is typically chosen the medium that testpieces uses in actual work and carries out pressure-loaded test.Such as radiator is carried out
Pressure-loaded test can radiate object according to the actual inside of different radiators to select loaded medium, and such as: water radiator uses
Hydraulic pressure pressure-loaded, diesel oil radiator is using diesel pressure load etc..
Different pressures loaded medium is incompatible, if the testpieces of different medium uses incorrect pressure and adds
Carry medium and carry out inner pressure test, not only have an impact to test result, can also performance to testpieces and construction cause to get rusty, corrode
Deng damage, testpieces is caused to cancel.If testpieces type kind is more, working media is different, it is necessary to opposite using more sets
It answers the pressure-loaded pilot system of medium to be tested, considerably increases experimentation cost.
In addition, part test part demand fluid pressure load test require on-load pressure it is very low, pressure regulation spectrum compared with
Greatly, electrodeless adjustment is realized from tens pas to tens megapascal.But due to the inherent characteristic of pump group in hydraulic system, reached once opening
To 2~3MPa, system is made to cannot achieve the particular/special requirement of ultralow pressure adjusting.Even if in addition the decompression members such as pressure reducing valve, are limited by
The architectural characteristic of decompression member itself, system are generally also only able to achieve the pressure regulating power of minimum 0.1MPa, cause certain super
Low pressure test (LPT) demand is unable to get satisfaction.
Utility model content
Pressure-loaded pilot system described in the utility model utilizes air pressure adjustment pressure in such a way that hydraulic and air pressure combines
Power range is larger, the characteristics of ultralow pressure is adjusted can be achieved, and as the pressure regulating part point of pressure-loaded system, it is added with hydraulic
Loading system combines.And by the way of multi-path choice access, pressure-loaded system is allow to be compatible with a variety of different Jie simultaneously
Matter carries out pressure-loaded test.When test, it is only necessary to according to the demand of subjects, select corresponding test(ing) medium.
Technical solution used by this method is: a kind of pressure-loaded pilot system, by pneumatic pressurizing system, booster jar group
It is formed with fluid pressure line, pneumatic pressurizing system is used to provide pressure limit lower limit ultralow pressure source to load test system, increases
Pressure tank is mainly used for the incompatible test liquid medium of store various types, while can be realized good sealing, in Pneumatic Pressure
When pressed gas is input in booster jar by system, the pressure of pressed gas is passed into test liquid medium, makes gas
Body pressure is converted into fluid pressure, and guarantees that pressed gas and test are not revealed with liquid medium, while booster jar also acts as surely
The effect of pressure guarantees that the two is connected to by the loading accuracy of system, fluid pressure line for connecting booster jar group and testpieces.
The booster jar group includes air inlet shut-off valve, filler shut-off valve, booster jar, booster jar pack support, high pressure Jie
Matter outlet shutoff valve, liquidometer, air inlet shut-off valve are mounted on the air inlet of booster jar, pass through gas pipeline and pressure regulator valve
Gas vent connection, air inlet are used for the input of high pressure gas, and filler shut-off valve is mounted on the filler of booster jar, test
It is added in booster jar with medium by filler, liquidometer is mounted on the lateral of booster jar, can be observed in real time by liquidometer
The test liquid level of medium in the booster jar, high-pressure medium outlet are connect by pipeline with testpieces, and test is logical with medium
It crosses the outlet to be connected to medium in testpieces, transfer the pressure in testpieces, high-pressure medium outlet shutoff valve is mounted on pressurization
The high-pressure medium exit of tank is connect by fluid pressure line with testpieces.
The application method of the pressure-loaded pilot system, system carry out pressure-loaded examination using certain road medium therein
When testing, the air inlet shut-off valve of other booster jars, filler shut-off valve and high-pressure medium outlet shutoff valve are all closed first,
Certain the road booster jar liquidometer used is observed, whether the liquid level of checkout facility medium meets the requirements, if lower than requiring
Highly, the filler shut-off valve of the road booster jar is opened, test medium is added in booster jar by filler；If high
In requiring height, the high-pressure medium outlet shutoff valve of the road booster jar is opened into angle appropriate, uses the test in booster jar
Medium slowly flows out, and until the liquid level of test medium meets the requirements, high-pressure medium outlet shutoff valve is passed through hydraulic tube
Road is connect with testpieces, closes filler shut-off valve, is opened air inlet shut-off valve and high-pressure medium outlet shutoff valve, is made at system
In trystate, gas source is opened at this time, adjusts the setting pressure of pressure regulator valve, while observing the indicating value of pressure sensor, until pressure
The indicating value of force snesor reaches test requirements document pressure and stabilization, system worked well, when system stalls, closes gas source, will
High-pressure medium outlet shutoff valve is closed, and filler shut-off valve is slowly opened angle appropriate, serves as filler shut-off valve
Exhaust valve, the pressure slow release in booster jar are 0, are then shut off filler shut-off valve, system stalls.
Compared with prior art, the application has following marked improvement: pressure-loaded test described in the utility model system
It is larger using air pressure adjustment pressure limit, the characteristics of ultralow pressure adjusting, work can be achieved by the way of system is combined using hydraulic and air pressure
For the pressure regulating part point of pressure-loaded system, hydraulic loaded is converted to by air pressure-loading.And using multi-path choice access
Mode allows pressure-loaded system to be compatible with a variety of different mediums simultaneously and carries out pressure-loaded test.This system is simple and easy to do,
Design cost is low, can be widely applied to various pressure-loaded tests application.
Pressure-loaded pilot system described in the utility model is real using the characteristic and function for commonly using hydraulic and pneumatic component
The adjusting control of 0.05MPa may be implemented in multimedium compatibility, the function of ultralow pressure pressure regulation pressure testing of existing system, minimum pressure
System, can be compatible with a variety of different types of test(ing) mediums simultaneously.This system is simple and easy to do, and design cost is low, can be widely applied to
Various pressure-loadeds test application.
Detailed description of the invention
In order to illustrate the embodiment of the utility model or the technical proposal in the existing technology more clearly, below will be to embodiment
Or attached drawing needed to be used in the description of the prior art is briefly described, it should be apparent that, the accompanying drawings in the following description is only
It is some embodiments of the utility model, for those of ordinary skill in the art, in the premise not made the creative labor
Under, it is also possible to obtain other drawings based on these drawings.
Fig. 1 is multimedium ultralow pressure pressure-loaded pilot system schematic diagram described in the utility model
Fig. 2 is multimedium ultralow pressure pressure-loaded pilot system composition schematic diagram described in the utility model
Specific embodiment
The utility model is further described below with reference to embodiment.
Embodiment 1
As shown in Figs. 1-2, pressure-loaded pilot system, mainly by pneumatic pressurizing system, booster jar group and fluid pressure line 6 etc.
Composition.Wherein, pneumatic pressurizing system includes pressure sensor 1, pressure regulator valve 8, filter 9, the gentle pipeline etc. of gas source 10；Pressurization
Tank group includes air inlet shut-off valve 2, filler shut-off valve 3, booster jar 4, booster jar pack support 5, high-pressure medium outlet shutoff valve
7, liquidometer 11 etc..
In pneumatic pressurizing system, the high pressure gas outlet of gas source 10 is connect with 9 import of filter, and high pressure gas passes through filter 9
By contaminant filter, guarantee the cleannes of system.The outlet of filter 9 is connect with 8 air inlet of pressure regulator valve, the gas vent of pressure regulator valve 8
It is connect by gas pipeline with booster jar group, by adjusting the setting pressure of pressure regulator valve 8 come the pressure-loaded of regulating system entirety
Pressure, the use pressure limit of pressure regulator valve 8 should include entire test pressure range.Pressure sensor 1 is connected in parallel on pneumatic line,
For detecting the gas pressure of pneumatic line.
In booster jar group, air inlet shut-off valve 2 is mounted on the air inlet of booster jar 4, passes through gas pipeline and pressure regulator valve 8
Gas vent connection.Filler shut-off valve 3 is mounted on the filler of booster jar 4, and test is added to medium by filler
In booster jar 4.Liquidometer 11 is mounted on the lateral of booster jar 4, can be observed in real time in the booster jar and tests by liquidometer 11
With the liquid level of medium.High-pressure medium outlet shutoff valve 7 is mounted on the high-pressure medium exit of booster jar 4, passes through hydraulic tube
Road 6 is connect with testpieces.
It, first will be other when system carries out pressure-loaded test using certain road medium therein by taking 3 groups of booster jars as an example
Air inlet shut-off valve 2, filler shut-off valve 3 and the high-pressure medium outlet shutoff valve 7 of two-way booster jar are all closed.Observation uses
Certain road booster jar liquidometer 11, whether the liquid level of checkout facility medium meet the requirements, if lower than height is required, will
The filler shut-off valve 3 of the road booster jar 4 is opened, and test medium is added in booster jar 4 by filler；It is wanted if be higher than
Height is sought, the high-pressure medium outlet shutoff valve 7 of the road booster jar 4 is opened into angle appropriate, uses the test in booster jar 4
Medium slowly flows out, until the liquid level of test medium meets the requirements.High-pressure medium outlet shutoff valve 7 is passed through into hydraulic tube
Road 6 is connect with testpieces, closes filler shut-off valve 3, opens air inlet shut-off valve 2 and high-pressure medium outlet shutoff valve 7, make be
System is in trystate.Gas source 10 is opened at this time, adjusts the setting pressure of pressure regulator valve 8, while observing showing for pressure sensor 1
Value, until the indicating value of pressure sensor 1 reaches test requirements document pressure and stabilization.System worked well.
When system stalls, gas source 10 is closed, high-pressure medium outlet shutoff valve 7 is closed, and by filler shut-off valve 3
Angle appropriate is slowly opened, filler shut-off valve 3 is made to serve as exhaust valve, the pressure slow release in booster jar 4 is 0, then
Close filler shut-off valve 3.System stalls.
Pressure-loaded pilot system described in the utility model utilizes air pressure adjustment in such a way that hydraulic and air pressure combines
Pressure limit is larger, the characteristics of ultralow pressure is adjusted can be achieved, as the pressure regulating part point of pressure-loaded system, by air pressure plus
Idling is changed to hydraulic loaded.And by the way of multi-path choice access, pressure-loaded system is allow to be compatible with a variety of differences simultaneously
Medium carries out pressure-loaded test.This system is simple and easy to do, and design cost is low, can be widely applied to various pressure-loaded tests
Application.The system is not limited in pressure-loaded system, can be made without departing from the purpose of the present invention
Various change and expansion, for example apply also for multiple groups booster jar while the test work such as pressurization or the interior external pressure test pressurizeed respectively
In condition, or load test carried out using the vigour part and mode automatically controlled, equivalent effect can be played, in the utility model not
It is described in detail.
Claims (1)
1. a kind of pressure-loaded pilot system is made of pneumatic pressurizing system, booster jar group and fluid pressure line (6), described pneumatic
Compression system includes pressure sensor (1), pressure regulator valve (8), filter (9), the gentle pipeline of gas source (10), the height of gas source (10)
Outlet of calming the anger is connect with filter (9) import, and high pressure gas by contaminant filter, guarantees the cleannes of system, mistake by filter (9)
Filter (9) outlet is connect with pressure regulator valve (8) air inlet, and the gas vent of pressure regulator valve (8) is connected by gas pipeline and booster jar group
It connects, by adjusting the setting pressure of pressure regulator valve (8) come the pressure-loaded pressure of regulating system entirety, the use pressure of pressure regulator valve (8)
Power range should include entire test pressure range, and pressure sensor (1) is connected in parallel on pneumatic line, for detecting pneumatic line
Gas pressure, the booster jar group include air inlet shut-off valve (2), filler shut-off valve (3), booster jar (4), booster jar group branch
Frame (5), high-pressure medium outlet shutoff valve (7), liquidometer (11), air inlet shut-off valve (2) are mounted on the air inlet of booster jar (4)
On, it is connect by gas pipeline with the gas vent of pressure regulator valve (8), air inlet is used for the input of high pressure gas, filler cut-off
Valve (3) is mounted on the filler of booster jar (4), and test is added in booster jar (4) with medium by filler, liquidometer (11)
It is mounted on the lateral of booster jar (4), the liquid level that test medium in the booster jar can be observed in real time by liquidometer (11) is high
Degree, high-pressure medium outlet are connect by pipeline with testpieces, and test is connected to by the outlet with medium in testpieces with medium, will
Pressure is transmitted in testpieces, and high-pressure medium outlet shutoff valve (7) is mounted on the high-pressure medium exit of booster jar (4), is passed through
Fluid pressure line (6) is connect with testpieces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721694671.8U CN208270335U (en) | 2017-12-08 | 2017-12-08 | Pressure-loaded pilot system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721694671.8U CN208270335U (en) | 2017-12-08 | 2017-12-08 | Pressure-loaded pilot system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208270335U true CN208270335U (en) | 2018-12-21 |
Family
ID=64673572
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721694671.8U Active CN208270335U (en) | 2017-12-08 | 2017-12-08 | Pressure-loaded pilot system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208270335U (en) |
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2017
- 2017-12-08 CN CN201721694671.8U patent/CN208270335U/en active Active
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