CN208261183U - UV curing - Google Patents
UV curing Download PDFInfo
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- CN208261183U CN208261183U CN201820550478.5U CN201820550478U CN208261183U CN 208261183 U CN208261183 U CN 208261183U CN 201820550478 U CN201820550478 U CN 201820550478U CN 208261183 U CN208261183 U CN 208261183U
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Abstract
The utility model discloses a kind of UV curing, comprising: main control module;The conveyor module being electrically connected with the main control module, for product to be solidified to be transported to end from head end along its transport path, the conveyor module width is adjustable to adapt to various sizes of product conveying;The UVLED light source module be installed on the conveyor module, being electrically connected with the main control module, the consolidation zone being located in the transport path for generating the irradiation of UV light;Wherein, the main control module controls the conveyor module and operates conveying products, and controls the UVLED light source module and light.By above embodiment, electric energy can be saved, structure is simple, and it is environmentally friendly, in addition it is applicable to the conveying of different sizes product to be solidified.
Description
Technical field
The utility model relates to the UV photocuring technology such as electronics industry, PCB industry fields, more particularly to one kind to be suitable for glue
The UV curing of water UV photocuring.
Background technique
In the prior art, UV curing needs preheating when starting irradiation frequently with mercury lamp as UV light occurring source
Time, conveying device are constantly in operating condition, and mercury lamp is then in illuminating state.Common mercury lamp put on the belt face work
When be constantly in illuminating state, with or without product, mercury lamp will all be lighted on the conveyor belt, and mercury lamp power consumption is high, be made in this way
At the waste of a large amount of electric energy, mercury lamp can generate ozone in ignition, take out ozonation system although having, but can be to ring
Border will cause pollution and cause harm to the human body.Moreover, the width of conveying device is usually unadjustable, specific ruler can only be directed to
Very little product is conveyed, thus applicability is weak, and various sizes of product is needed using the conveying device for having corresponding size
UV curing.
Utility model content
The utility model provides a kind of UV curing to solve above-mentioned technical problem, can save electric energy, and structure is simple, right
It is environmental-friendly, in addition it is applicable to the conveying of different sizes product to be solidified.
In order to solve the above technical problems, the utility model provides a kind of UV curing, comprising: main control module;With the master
The conveyor module of module electrical connection is controlled, it is described defeated for product to be solidified to be transported to end from head end along its transport path
Send module width adjustable to adapt to various sizes of product conveying;It is installed on the conveyor module, is electric with the main control module
The UVLED light source module of connection, the consolidation zone being located in the transport path for generating the irradiation of UV light;Wherein, the master
It controls module and controls the conveyor module operating conveying products, and control the UVLED light source module and light.
Further, the UV curing includes being electrically connected between the main control module and the UVLED light source module
Power module, for adjusted under the control of the main control module output voltage of the UVLED light source module, electric current and/
Or the size of power.
Further, the end of the transport path first position being electrically connected with the main control module is provided with to incude
Whether module reaches the end of the transport path for testing product;The main control module incudes mould in the first position
Block detects that the conveyor module is controlled when product reaches the end of the transport path to shut down so that product is rested on institute
It states on transport path, and when product is not detected in the first position induction module described in subsequent time controls the conveyor module weight
New operating is to continue conveying products.
Further, the UV curing includes the alarm module being electrically connected with the main control module, for described the
When one location sensitive module detects that product reaches the end of the transport path, alarms and mention under the control of the main control module
Show the cured completion of product;The UV curing includes the temperature sense module being electrically connected with the main control module, for detecting
The temperature of the UVLED light source module;The UVLED light source die that the main control module detects the temperature sense module
The temperature of block compared with setting value, the UVLED light source module temperature be higher than setting value when control the alarm module into
Row alarm, and control the UVLED light source module and extinguish.
Further, the UV curing includes second position induction module, and the second position induction module corresponds to institute
The consolidation zone setting in transport path is stated, whether is located at the consolidation zone, the main control module control for testing product
The conveyor module operates conveying products, detects that product is located at the consolidation zone time control in the second position induction module
It makes the light source module to light, and detects that product is no longer at the consolidation zone time control in the second position induction module
The light source module is made to extinguish;The first position induction module is correlation infrared sensor;The second position incudes mould
Block is region-type infrared sensor, and the region-type infrared sensor is red by multiple correlations along transport path setting
Outer sensor is integrated to be formed.
Further, integrated setting has radiating module on the UVLED light source module, for the UVLED light source
Module radiates;The radiating module includes the cooling fin and radiator fan being set on the UVLED light source module, described
Radiator fan starts when the curing is powered.
Further, the UV curing includes human-computer interaction module, the human-computer interaction module and the main control module
Electrical connection, for communicating with the main control module to assign instruction and the current state of each component of real-time display to main control module.
Further, lampshade, the height-adjustable setting of the UVLED light source module are provided with above the conveyor module
It is the consolidation zone in the region that in the lampshade, the lampshade is provide with, is installed with radiator fan at the top of the lampshade, institute
Radiator fan starting when the curing is powered is stated, the heat for will be generated in the lampshade by the UVLED light source module
Amount is expelled to outside the lampshade.
Further, the conveyor module includes the decelerating motor being electrically connected with the main control module, by the deceleration electricity
Two of machine driving are arranged oppositely with the transmission mechanism of common conveying products and two transmission mechanisms of support and adjust two
The width adjustment mechanism of spacing between a transmission mechanism;The UV curing include respectively with the main control module and described
The speed adjusting module of decelerating motor electrical connection, for adjusting the revolving speed of the decelerating motor.
Further, the UV curing includes cabinet, and the main control module is contained in the cabinet;
The width adjustment mechanism includes two and is arranged oppositely between the bracket of the enclosure top, two brackets
It is rotatably connected to a screw rod, a guide rod for being parallel to the screw rod, the silk are also fixedly connected between two brackets
Boom end is fixedly connected with a hand cranking handle;The transmission mechanism includes guide rail, the two or more for being assemblied in the guiding cheekn
Sprocket wheel and the chain that is engaged on the sprocket wheel;Wherein, the guide supporting of a transmission mechanism is fixed on a branch
On frame, by being arranged in bottom, nut is socketed on the screw rod guide rail of another transmission mechanism and setting is slided in bottom
Set is socketed the guide rod.
The UV curing of the utility model, has the following beneficial effects:
The mercury lamp of the prior art is replaced with UVLED light source module, structure is simple, and energy conservation and environmental protection;
By setting the adjustable UV photocuring for being applicable to various sizes of product to be solidified of width for conveyor module;
By the way that a location sensitive module is arranged in the end of transport path, can be reached detecting the product for solidifying and completing
When the end of transport path, stops conveyor module operating, realize left unguarded, prevent product from falling damage;
Another location induction module is arranged in position by corresponding to consolidation zone in transport path, can detect admittedly
Change and need to light UVLED light source module when cured product in region, and is detecting production not to be solidified in consolidation zone
Extinguish UVLED light source module when product, can open and go out, further save electric energy.
Detailed description of the invention
Fig. 1 is the perspective view of the utility model UV curing.
Fig. 2 is the explosive view of UV curing shown in Fig. 1.
Fig. 3 is the circuit structure diagram of UV curing shown in Fig. 1.
Fig. 4 is the perspective view of light source module and radiating module in curing shown in Fig. 1.
Fig. 5 is the explosive view of light source module and radiating module shown in Fig. 4.
Specific embodiment
The utility model is described in detail with embodiment with reference to the accompanying drawing.
It carries out in conjunction with Fig. 1 to Fig. 3 refering to the utility model provides a kind of UV curing.The UV curing include cabinet 1,
The main control module 2 that is set in cabinet 1, the conveyor module 3 for being set to 1 top of cabinet and it is set to 3 top of conveyor module
UVLED light source module 4.The citing of main control module 2 can be realized using single-chip microcontroller, MCU, CPU, FPGA etc..
Conveyor module 3 is electrically connected with main control module 2, for conveying product to be solidified from head end along its transport path
To end.Wherein, the width of the conveyor module 3 is adjustable to carry and convey various sizes of product.
UVLED light source module 4 is electrically connected with main control module 2, for generating the specific region in UV light irradiation transport path,
For ease of understanding, which refers to the consolidation zone that UV photocuring is effectively carried out to product.
After the starting of UV curing, main control module 2 controls the operating of conveyor module 3 and conveys along the transport path of conveyor module 3
Product, and control UVLED light source module 4 and light generation UV light to carry out UV photocuring to the product Jing Guo consolidation zone.Using
UVLED light source module 4 generates UV light and does not need to preheat, and will not generate ozone, and low energy consumption, long service life.
In one embodiment, conveyor module 3 include the decelerating motor (not shown) being electrically connected with main control module 2, by
Two of decelerating motor driving are arranged oppositely to synchronize two transmission mechanisms of the transmission mechanism 31 of common conveying products and support
The width adjustment mechanism 32 of spacing between 31 and two transmission mechanisms 31 of adjusting.
It is arranged oppositely specifically, width adjustment mechanism 32 includes two in the bracket 321 at 1 top of cabinet.Two brackets
It is rotatably connected to a screw rod 322 between 321, a guide rod for being parallel to screw rod 322 is also fixedly connected between two brackets 321
323,322 end of screw rod is fixedly connected with a hand cranking handle 324.Further, transmission mechanism 31 includes guide rail 311, is assemblied in
More than two sprocket wheels 312 of 311 side wall of guide rail and the chain 313 being engaged on sprocket wheel 312.Wherein, a transmission mechanism 31
The support of guide rail 311 be fixed on a bracket 321, the guide rail 311 of another transmission mechanism 31, which passes through, to be arranged nut in bottom and is socketed
In on screw rod 322 and in bottom setting sliding sleeve socket guide rod 323.
When adjusting the spacing between two transmission mechanisms 31 to adapt to various sizes of product, hand cranking handle is rotated manually
324, screw rod 322 follows rotation, and one of transmission mechanism 31 passes through nut and silk under the limitation of sliding sleeve and guide rod 323
Screw rod 322 is converted to linear motion of the nut on screw rod 322 by the cooperation between bar 322, to drive the transmission
The whole linear motion on screw rod 322 of mechanism 31 realizes the adjusting of spacing between two transmission mechanisms 31.It is of course also possible to by hand
Crank hand 324 replaces with the motor being electrically connected with main control module 2, such as installs gear in 322 end of screw rod by adaptive improvement
And gear is installed on motor output shaft, motorized adjustment is realized by the engagement between two gears.
Preferably, UV curing further includes the speed adjusting module 5 being electrically connected with main control module 2 and decelerating motor, the tune
Fast module 5 is used to adjust the conveying speed of conveyor module 3, the revolving speed of decelerating motor specially in control conveyor module 3.For example,
It can also be controlled by speed adjusting module 5 after conveyor module 3 leaves before product enters consolidation zone and from consolidation zone and accelerate to pass
It is defeated, and slow down transmission when product enters consolidation zone, to improve integrally curing efficiency.Wherein, the starting, stopping of decelerating motor
Instruction can usually be assigned by main control module 2 to be controlled to speed adjusting module 5, the revolving speed of decelerating motor is usually by speed adjusting module 5
Directly controlled.
In one embodiment, UV curing includes being electrically connected between main control module 2 and UVLED light source module 4
Power module 6, the power module 6 under the control of main control module 2 for adjusting output voltage, the electric current of UVLED light source module 4
With the size of one or more of power.Wherein, which can be selected PFC programmable power supply module 6 to realize above-mentioned tune
Save function.By the setting of power module 6, UVLED light source module 4 without preheating, instantaneously can reach 100% height when in use
Power, and compared to the mercury lamp in traditional technology for, power saving ratio is high (>=1:6).
In one embodiment, UV curing includes human-computer interaction module 7,2 electricity of human-computer interaction module 7 and main control module
It connects and communicates, have the function of input and display, for assigning instruction (needed for including but not limited to setting to main control module 2
The control mode wanted and radiation parameters etc.) and the current working condition of real-time display.The human-computer interaction module 7 usually can be with
It is touch screen;It is of course also possible to be realized in conjunction with display screen and input equipment such as keyboard, button etc..
In one embodiment, as shown in Figure 4 and Figure 5, UV curing includes radiating module 8, the radiating module 8 with
Integrated setting on UVLED light source module 4, for radiating to 4 active of UVLED light source module.UVLED light source module 4 is
Area source lifts the area source for example, by using 290x180MM.UVLED light source module 4 and radiating module 8 constitute a hollow closing
Box body structure 40, be integrated with the circuit board 42(route copper base of UVLED lamp bead 41) be installed in 40 roof of box body structure in turn
UVLED light source module 4 is constituted, 40 bottom wall of box body structure is installed with multiple cooling fins 81, side wall is installed with multiple radiator fans 82
And then radiating module 8 is constituted, usually due to safety concerns, each 82 outer cup of radiator fan is equipped with fan guard 83.Radiating mould
Radiator fan 82 usually connects power supply adaptor in block 8, closes when starting, curing power-off when curing is powered.
In a preferred embodiment, the end of transport path the first position being electrically connected with main control module 2 is provided with to feel
Module 9 is answered, the end of transport path whether is reached for testing product.Wherein, main control module 2 is in first position induction module 9
Detect control conveyor module 3 shuts down to rest on product on transport path when product reaches the end of transport path,
And extinguish UVLED light source module 4, and conveyor module 3 is controlled when product is not detected in subsequent time first position induction module 9
Again it operates and lights UVLED light source module 4.After the completion of the setting of the position detecting module can effectively prevent product to solidify
Damage is fallen from conveyor module 3 due to taking away not in time, and can save electric energy.Wherein, which incudes mould
Block 9 is a correlation infrared sensor.
Further, in order to remind user to take the product after the completion of solidifying away in time, can be arranged outside cabinet 1 and master
Control the alarm module 10 that module 2 is electrically connected.The alarm module 10 detects that product reaches transport path in position induction module
When end, warning note solidification is carried out under the control of main control module 2 and completes that user is needed to take product away in time.
Further, UV curing further includes being electrically connected with main control module 2 for detecting 4 temperature of UVLED light source module
The temperature sense module (not shown) of degree.When the temperature sense module detects that 4 temperature of UVLED light source module is higher than threshold value,
Above-mentioned alarm module 10 is alarmed under the control of main control module 2.Correspondingly, main control module 2 controls conveyor module 3
It shuts down and controls the extinguishing of UVLED light source module 4.
Wherein, buzzer can be used in above-mentioned alarm module 10 citing, and the alarm under different scenes can use buzzer
Different tones, frequency and/or length etc. are distinguished.
In a further preferred embodiment, in UV curing can also include second position induction module (not shown), second
The consolidation zone that location sensitive module corresponds to transport path is configured and is electrically connected with main control module 2, to entire solid
Change the range that region is covered to be detected, whether is located at consolidation zone specific for testing product comprising product section
The case where with the consolidation zone is entirely located in.When the second position induction module detects that product is located at consolidation zone, UVLED light
Source module 4 is lighted under the control of main control module 2;And detect that product is not located at consolidation zone in second position induction module
When, UVLED light source module 4 extinguishes under the control of main control module 2.The second position induction module uses region-type infrared sensing
Device, the region-type infrared sensor usually can it is integrated by multiple correlation infrared sensors along transport path setting and
At.In this way can be achieved i.e. open i.e. close (UVLED light source module 4 is lighted when product is located at consolidation zone, and product is not located at consolidation zone
When UVLED light source module 4 extinguish), and then the service life saved energy consumption, improve light source module.
In one embodiment, a lampshade 12 is installed with above consolidation zone, the citing of UVLED light source module 4 can lead to
It crosses a telescoping mechanism and is highly adjustably installed on lampshade 12, to need to adjust the UVLED light source die according to cured article
The height of block 4.The lampshade 12 covers at outside conveyor module 3, the corresponding region of conveyor module 3 that lampshade 12 is provide be on
The consolidation zone stated.The setting of the lampshade 12 can prevent ultraviolet light leakage from causing harm to the human body.Wherein, which includes
Main casing 121, barn door 122 and shutter 123.Barn door 122 is set as two, is respectively arranged at master along conveying direction
The two sides of the bottom of shell 121, barn door 122 and 121 bottom of main casing, which are formed with, conveys the channel passed through for product.Shutter
123 it is standing be set to two, be installed in the other two sides of main casing 121.
Preferably, being installed with radiator fan 124 and the starting when UV curing is powered and starts at the top of main casing 121, use
Outside is expelled to by the heat that UVLED light source module 4 generates inside by it, due to safety concerns, outside the radiator fan 124
It is installed with fan guard 125.The fan Hot-air fan 124 generally also connects power supply adaptor, start when curing is powered,
It is closed when power-off.In addition, be additionally provided at the top of main casing 121 be electrically connected with main control module 2, be used to indicate UV curing starting or
The power supply indicator 11 of closed state.Above-mentioned alarm module 10 usually may also be arranged on 121 top of main casing.
In above-described embodiment, the power module 6 in UV curing is fixedly arranged in cabinet 1, and outer cup is equipped with power protection
Cover 60.The cabinet 1 includes two rotation connections to be opened and closed the dodge gate 101 of cabinet 1, and one of dodge gate 101 is as control
Panel, main control module 2, human-computer interaction module 7 and speed adjusting module 5 are assemblied on the control panel for user's operation.The control
The start button 103 being electrically connected with main control module 2 and scram button 104 are also installed on panel, wherein start button 103 is controlled
Conveyor module 3 starts running in turn for the starting of speed adjusting module 5 processed, and scram button 104 controls main control module 2, radiating module 8 etc. simultaneously
Start and stop, power module 6 main control module 2 start when start.In addition, to be installed with multiple height adjustable for 1 bottom of cabinet
Setting screw column 102 be used to adjust flatness when UV curing is placed on ground.
The UV curing of the utility model, has the following beneficial effects:
The mercury lamp of the prior art is replaced with UVLED light source module 4, structure is simple, and energy conservation and environmental protection;
By setting the adjustable UV photocuring for being applicable to various sizes of product to be solidified of width for conveyor module 3;
By the way that a location sensitive module is arranged in the end of transport path, can be reached detecting the product for solidifying and completing
When the end of transport path, stops conveyor module 3 and operate, realize left unguarded, prevent product from falling damage;
Another location induction module is arranged in position by corresponding to consolidation zone in transport path, can detect admittedly
Change and need to light UVLED light source module 4 when cured product in region, and is detecting production not to be solidified in consolidation zone
Extinguish UVLED light source module 4 when product, can open and go out, further save electric energy.
The above is only the embodiments of the present invention, and therefore it does not limit the scope of the patent of the utility model, all benefits
The equivalent structure or equivalent flow shift made by the utility model specification and accompanying drawing content, is applied directly or indirectly in it
His relevant technical field, is also included in the patent protection scope of the utility model.
Claims (10)
1. a kind of UV curing characterized by comprising
Main control module;
The conveyor module being electrically connected with the main control module, for being transported to product to be solidified from head end along its transport path
End, the conveyor module width is adjustable to adapt to various sizes of product conveying;
The UVLED light source module be installed on the conveyor module, being electrically connected with the main control module, for generating the irradiation of UV light
Consolidation zone in the transport path;
Wherein, the main control module controls the conveyor module and operates conveying products, and controls the UVLED light source module point
It is bright.
2. UV curing according to claim 1, it is characterised in that:
The UV curing includes the power module being electrically connected between the main control module and the UVLED light source module, is used
The output voltage of the UVLED light source module, the size of electric current and/or power are adjusted under the control in the main control module.
3. UV curing according to claim 1, it is characterised in that:
The first position induction module being electrically connected with the main control module is provided in the end of the transport path, for detecting
Whether product reaches the end of the transport path;
Main control module control when the first position induction module detects that product reaches the end of the transport path
The conveyor module shuts down to rest on product on the transport path, and the first position described in subsequent time incudes
Module controls the conveyor module and is operated again to continue conveying products when product is not detected.
4. UV curing according to claim 3, it is characterised in that:
The UV curing includes the alarm module being electrically connected with the main control module, in the first position induction module
When detecting that product reaches the end of the transport path, warning note product is cured complete under the control of the main control module
At;
The UV curing includes the temperature sense module being electrically connected with the main control module, for detecting the UVLED light source
The temperature of module;The main control module by the temperature for the UVLED light source module that the temperature sense module detects with set
Definite value compares, and controls the alarm module when the temperature of the UVLED light source module is higher than setting value and alarms, and controls
The UVLED light source module extinguishes.
5. UV curing according to claim 3, it is characterised in that:
The UV curing includes second position induction module, and the second position induction module corresponds in the transport path
Whether consolidation zone setting is located at the consolidation zone for testing product, and the main control module controls the conveyor module fortune
Turn conveying products, controls the light source module when the second position induction module detects that product is located at the consolidation zone
It lights, and controls the light source module when the second position induction module detects that product is no longer at the consolidation zone
Extinguish;
The first position induction module is correlation infrared sensor;The second position induction module is the infrared biography of region-type
Sensor, the region-type infrared sensor it is integrated by multiple correlation infrared sensors along transport path setting and
At.
6. UV curing according to claim 1, it is characterised in that:
Integrated setting has radiating module on the UVLED light source module, for radiating to the UVLED light source module;
The radiating module includes the cooling fin and radiator fan being set on the UVLED light source module, the radiator fan
Start when the curing is powered.
7. UV curing according to claim 1, it is characterised in that:
The UV curing includes human-computer interaction module, and the human-computer interaction module is electrically connected with the main control module, for
Main control module communication is to assign instruction and the current state of each component of real-time display to main control module.
8. UV curing according to claim 1, it is characterised in that:
It is provided with lampshade above the conveyor module, the UVLED light source module is height-adjustable to be set in the lampshade,
The region that the lampshade is provide with is the consolidation zone, is installed with radiator fan at the top of the lampshade, the radiator fan exists
The curing starts when being powered, described for will be expelled in the lampshade by the heat that the UVLED light source module generates
Outside lampshade.
9. UV curing according to claim 1, it is characterised in that:
The conveyor module includes that the decelerating motor being electrically connected with the main control module, two driven by the decelerating motor are right
With the transmission mechanism of common conveying products and two transmission mechanisms of support and two transmission mechanisms are adjusted to setting
Between spacing width adjustment mechanism;
The UV curing includes the speed adjusting module being electrically connected respectively with the main control module and the decelerating motor, for adjusting
The revolving speed of the decelerating motor.
10. UV curing according to claim 9, it is characterised in that:
The UV curing includes cabinet, and the main control module is contained in the cabinet;
The width adjustment mechanism includes two and is arranged oppositely and rotates between the bracket of the enclosure top, two brackets
It is connected with a screw rod, a guide rod for being parallel to the screw rod, the screw rod end are also fixedly connected between two brackets
Portion is fixedly connected with a hand cranking handle;
The transmission mechanism includes guide rail, the more than two sprocket wheels for being assemblied in the guiding cheekn and is engaged in the sprocket wheel
On chain;
Wherein, the guide supporting of a transmission mechanism is fixed on a bracket, and the guide rail of another transmission mechanism is logical
It crosses and is socketed on the screw rod in bottom setting nut and is socketed the guide rod in bottom setting sliding sleeve.
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CN201820550478.5U CN208261183U (en) | 2018-04-18 | 2018-04-18 | UV curing |
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CN201820550478.5U CN208261183U (en) | 2018-04-18 | 2018-04-18 | UV curing |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110787977A (en) * | 2019-11-13 | 2020-02-14 | 湖北文理学院 | Ultraviolet adhesive photocuring device and method for pasting touch panel |
CN111589674A (en) * | 2020-06-10 | 2020-08-28 | 宁波视睿迪光电有限公司 | Ultraviolet curing device and ultraviolet curing method |
WO2020228254A1 (en) * | 2019-05-16 | 2020-11-19 | 深圳市聚超能电子科技有限公司 | Uv-led drying apparatus and method for smart identification of width of printed item |
-
2018
- 2018-04-18 CN CN201820550478.5U patent/CN208261183U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2020228254A1 (en) * | 2019-05-16 | 2020-11-19 | 深圳市聚超能电子科技有限公司 | Uv-led drying apparatus and method for smart identification of width of printed item |
CN110787977A (en) * | 2019-11-13 | 2020-02-14 | 湖北文理学院 | Ultraviolet adhesive photocuring device and method for pasting touch panel |
CN111589674A (en) * | 2020-06-10 | 2020-08-28 | 宁波视睿迪光电有限公司 | Ultraviolet curing device and ultraviolet curing method |
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