CN208254240U - A kind of the intelligent heating system and sintering machine of sintering machine - Google Patents
A kind of the intelligent heating system and sintering machine of sintering machine Download PDFInfo
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- CN208254240U CN208254240U CN201820597534.0U CN201820597534U CN208254240U CN 208254240 U CN208254240 U CN 208254240U CN 201820597534 U CN201820597534 U CN 201820597534U CN 208254240 U CN208254240 U CN 208254240U
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Abstract
The utility model relates to a kind of intelligent heating systems of sintering machine, sintering machine is docked with lapping device, for the wire rod after lapping device is wrapped to be carried out heat-agglomerating, lapping device includes the wrapped host for executing wrapped work, sintering machine includes rack, intelligent heating system in rack, and intelligent heating system includes the high frequency induction heater with heating head, the PLC controller connecting with high frequency induction heater signal, the temperature measurer for real-time measurement wire temperature connecting with PLC controller signal；The determined temperature value of intelligent heating system heating is set in PLC controller, and then high frequency induction heater is able to carry out heating work；The automated intelligent control to high-frequency induction heating may be implemented in the intelligent heating system of the sintering machine of the utility model, can make product no matter in the case where spread of voltage, or can access stable heating temperature during acceleration and deceleration.The invention also discloses a kind of sintering machines.
Description
Technical field
The utility model relates to the intelligent heating systems and sintering machine of a kind of sintering machine.
Background technique
High frequency sintering machine is the common equipment of the wrapped processing of film wire rod.By being heated to the wire rod after wrapped, make
It is sintered between insulation film and wire rod after wrapped and between film and film securely, for needing to add using agglomerant technique
The electromagnetic wire product of work manufacture, more sensitive for the temperature of high-frequency induction heating, the unstable of heating temperature will cause product
The stable case of quality, such as: the problems such as insulating layer attachment that can generate product is uneven, securely different, influences appearance consistency；
For production process medium-high frequency heater due to supply voltage is unstable caused by output power it is unstable caused by
The unstable situation of heating temperature is inevitable；And due to the restriction of wrapped tension, wire rod needs wire rod often in production process
Want acceleration or deceleration to move, also result in the unstable situation of temperature, sintering machine in the prior art due to heating system
Design limitation and defect, heating process temperature is unreadable, and the temperature to be heated to cannot be selected according to the characteristic of material, can only
Determine whether the degree of sintering is suitable by experience and subsequent performance detection；It is even more impossible to high frequency sense is automatically adjusted according to temperature
The power of heating equipment is answered, will cause deceleration since sintering power cannot automatically adjust come the temperature for keeping constant wire rod
When, wire rod heating temperature is excessively high, when acceleration, the too low problem of wire rod heating temperature.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of intelligent heating systems of sintering machine.
In order to solve the above-mentioned technical problem, a kind of technical solution that the utility model uses is:
A kind of intelligent heating system of sintering machine, sintering machine are docked with lapping device, and being used for will be after lapping device be wrapped
Wire rod carry out heat-agglomerating, lapping device includes the wrapped host for executing wrapped work, and sintering machine includes rack, intelligent heating
System is set in rack, and intelligent heating system includes that the high frequency induction heater with heating head and high frequency induction heater are believed
The PLC controller of number connection, the temperature measurer for real-time measurement wire temperature that is connect with PLC controller signal；It is controlled in PLC
The determined temperature value of intelligent heating system heating is set on device, and then high frequency induction heater is able to carry out heating work；Work as survey
Wen Yi detects the real-time temperature values of wire rod, and real time temperature value information is sent to PLC controller, and PLC controller is to set
Temperature value is compared with real-time temperature values, and when real-time temperature values are greater than determined temperature value, PLC controller issues the first control letter
Number to high frequency induction heater, high frequency induction heater reduces heating power, and then reduces the temperature of wire rod；Work as real-time temperature values
Less than determined temperature value, PLC controller issues second control signal to high frequency induction heater, and high frequency induction heater, which improves, to be added
Thermal power, and then improve the temperature of wire rod.
Preferably, lapping device further includes being connect with wrapped host circuitry phase for monitoring wrapped host-initiated and stopping
The first monitoring device, the first monitoring device is connect with PLC controller signal, when the first monitoring device monitors that wrapped host opens
Wrapped work is moved and carries out, the first monitoring device sends the first signal to PLC controller, when PLC controller receives the first letter
Number, PLC controller can issue third control signal to high frequency induction heater, and high frequency induction heater can start and add
Heat；When the first monitoring device monitors that wrapped host stops wrapped work, the first monitoring device sends second signal to PLC control
Device, when PLC controller receives second signal, PLC controller issues the 4th control signal to high frequency induction heater, high frequency
Induction heater stops heating work.When production, the case where wrapped process can be started and stopped often, pass through the second monitoring device
Signal between PLC controller and high frequency induction heater connect setting, can lapping equipment be worked, heater is with regard to work
Make, lapping equipment stops, and heater also just stops, and ensure that wrapped process is connected with the seamless of sintering process, so that production
It orderly carries out, in addition, for when preventing high frequency induction heater from starting, wire rod is reheated and causes excessively to heat still in high temperature
Phenomenon, PLC controller are additionally provided with the minimum temperature of a heater starting, and when lapping device starting, (PLC receives first
Signal) also need temperature measurer to detect wire rod real time temperature lower than the minimum temperature when high-frequency inductor can begin to warm up work
Make, avoids burning.
Preferably, intelligent heating system further includes being connect with high frequency induction heater circuitry phase for monitoring high-frequency induction
Heater whether the second monitoring device of failure, the second monitoring device connect with PLC controller signal, PLC controller with it is wrapped
Host signal connection, when the second monitoring device monitors that high frequency induction heater breaks down, the second monitoring device sends third
Signal is to PLC controller, and PLC controller receives and sends stopping signal to wrapped host after third signal, and wrapped host stops work
Make.Sintering process is located at behind wrapped process, and when high frequency induction heater, which breaks down, to work, then needing will be previous
The wrapped process in road stops, and connects setting, Ke Yibao by the signal between the second monitoring device and PLC controller and wrapped host
Wrapped process is demonstrate,proved to stop in time.
Preferably, intelligent heating system further includes being connect with high frequency induction heater circuitry phase for monitoring high-frequency induction
Heater whether the second monitoring device of failure, the second monitoring device connect with PLC controller signal, PLC controller with it is wrapped
Host signal connection, when the second monitoring device monitors that high frequency induction heater does not break down, the second monitoring device sends the
Four signals are to PLC controller, and when PLC controller does not receive fourth signal, PLC controller sends to wrapped host and shuts down letter
Number, wrapped host stops working.As a kind of set-up mode of replacement, the second monitoring device be can be in high frequency induction heater
When not breaking down, fourth signal is sent to PLC controller and then represents high frequency when PLC controller does not receive fourth signal
Failure has occurred in induction heater, at this point, PLC controller sends stopping signal to wrapped host.
Preferably, high frequency induction heater includes the high-frequency induction host being electrically connected to each other and high-frequency induction slave, PLC control
Device, temperature measurer and high-frequency induction host signal processed connect, and the second monitoring device is connect with high-frequency induction host circuitry phase, heating head
It is connected in high-frequency induction slave.
Preferably, heating head is spiral high-frequency induction heating head, the spire center of spiral high-frequency induction heating head
Constitute the channel that wire rod passes through.Wire rod passes through from spiral high-frequency induction heating head center, allows heating head from wire rod
Peripheral direction heats wire rod, and the heated pretty space of wire rod, heating effect is good, improves product quality.
Preferably, temperature measurer is short infrared survey meter.Short infrared survey meter is strong to the penetration power of smog, for
Smog can be generated during heating washs glass sintering line product, can obtain more stable temperature feedback.
Preferably, intelligent heating system further includes for providing cooling cooling-water machine cooling system for high frequency induction heater
System.More stable cooling can be brought compared with fruit for high frequency induction heater.
Preferably, the sliding rack that rack includes main corbel and is slidably connected above main corbel in the horizontal direction, high frequency sense
Host is answered to be arranged on main corbel, high-frequency induction slave is arranged on sliding rack, and temperature measurer is arranged on sliding rack.
Preferably, PLC controller is the PLC controller with human-computer interaction interface.
The utility model further relates to a kind of sintering machine, the intelligent heating system which there is the utility model to be described
System.
Since above-mentioned technical proposal is used, the utility model has the advantage that compared with prior art
The intelligent heating system of the sintering machine of the utility model, temperature measurer detect the real time temperature of wire rod, and temperature is believed
Number it is transferred to PLC controller, the set temperature value of real-time temperature values and input that PLC controller measures infrared thermometer
It number compares, and answers heater output control signal to high frequency, so that high frequency induction heater is improved power or is reduced power, with reality
The purpose that high-frequency induction heating is now carried out with the temperature control mode of direct-reading makes to need the electromagnetism using sintering processing processing and manufacturing
Line product (wire rod) can remain heating temperature during acceleration and deceleration and in the case where spread of voltage
It is constant, to obtain the higher product of quality；The intelligent heating system of the sintering machine of the utility model may be implemented to high frequency sense
The automated intelligent control that should be heated, can make product no matter in the case where spread of voltage, or in the mistake for accelerating and slowing down
Stable heating temperature can be accessed in journey.
Detailed description of the invention
Fig. 1 is the schematic view of the front view of the sintering machine of the utility model；
Fig. 2 is the intelligent heating system structure schematic illustration of the utility model；
Wherein: 11, high-frequency induction host；12, high-frequency induction slave；13, heating head；21, PLC controller；22, thermometric
Instrument；100, wrapped host；J1, the first monitoring device；J2, the second monitoring device；31, main corbel；32, sliding rack；41, lead screw；
42, nut.
Specific embodiment
The technical solution of the utility model is further elaborated with reference to the accompanying drawings and detailed description.
As shown in Figure 1 and Figure 2, a kind of intelligent heating system of sintering machine, sintering machine are docked with lapping device, for will be through
Wire rod after lapping device is wrapped carries out heat-agglomerating, and lapping device includes the wrapped host 100 for executing wrapped work, sintering machine
Including rack, intelligent heating system be set to rack on, intelligent heating system include the high frequency induction heater with heating head 13,
The PLC controller 21 that is connect with high frequency induction heater signal, connect with 21 signal of PLC controller for real-time measurement wire rod
The temperature measurer 22 of temperature；The determined temperature value of intelligent heating system heating is set in PLC controller 21, and then high-frequency induction adds
Hot device is able to carry out heating work；When temperature measurer 22 detects the real-time temperature values of wire rod, and real time temperature value information is sent
To PLC controller 21, PLC controller 21 is compared determined temperature value with real-time temperature values, when real-time temperature values are greater than both
Determine temperature value, PLC controller 21 issues first control signal to high frequency induction heater, and high frequency induction heater reduces heating function
Rate, and then reduce the temperature of wire rod；When real-time temperature values are less than determined temperature value, PLC controller 21 issues second control signal
To high frequency induction heater, high frequency induction heater improves heating power, and then improves the temperature of wire rod.When the real-time temperature of wire rod
Degree is mismatched with set temperature, then needs that wire rod is heated or cooled down, so that it guarantees under the steady temperature of needs
It is sintered, guarantees the quality of product after sintering.
Further, lapping device further includes opening for monitoring wrapped host 100 of connecting with wrapped 100 circuitry phase of host
The first monitoring device j1 that is dynamic and stopping, the first monitoring device j1 is connect with 21 signal of PLC controller, as the first monitoring device j1
It monitors the wrapped starting of host 100 and carries out wrapped work, the first monitoring device j1 the first signal of transmission to PLC controller 21,
When PLC controller 21 receives the first signal, PLC controller 21 can issue third and control signal to high frequency induction heater,
High frequency induction heater can start and heat；When the first monitoring device j1 monitors that wrapped host 100 stops wrapped work,
One monitoring device j1 sends second signal to PLC controller 21, when PLC controller 21 receives second signal, PLC controller
21 issue the 4th control signal to high frequency induction heater, and high frequency induction heater stops heating work.When production, wrapped process
The case where often starting and stopping, by between the second monitoring device j2 and PLC controller 21 and high frequency induction heater
Signal connection setting, can make lapping equipment work, and heater just works, and lapping equipment stops, and heater also just stops, and protect
It has demonstrate,proved wrapped process to be connected with the seamless of sintering process, so that production orderly carries out, in addition, to prevent high frequency induction heater
When starting, wire rod causes the phenomenon that excessively heating still in high temperature, reheating, and PLC controller 21 is additionally provided with a heater
The minimum temperature of starting, the wire rod that (PLC receives the first signal) also needs temperature measurer 22 to detect when lapping device starting are real
High-frequency inductor can begin to warm up work when Shi Wendu is lower than the minimum temperature, avoid burning.
Further, intelligent heating system further includes being connect with high frequency induction heater circuitry phase for monitoring high frequency
Induction heater whether the second monitoring device j2 of failure, the second monitoring device j2 connect with 21 signal of PLC controller, PLC control
Device 21 processed is connect with wrapped 100 signal of host, when the second monitoring device j2 monitors that high frequency induction heater breaks down, second
Monitoring device j2 sends third signal to PLC controller 21, and PLC controller 21 is sent out after receiving third signal to wrapped host 100
Stopping signal is sent, wrapped host 100 stops working；Sintering process is located at behind wrapped process, sends out when in high frequency induction heater
When raw failure cannot work, then need to stop preceding process wrapped together, by the second monitoring device j2 and PLC controller 21 and
Signal between wrapped host 100 connects setting, it is ensured that wrapped process stops in time.In this example, as a kind of replacement
Set-up mode, the second monitoring device j2 can be when monitoring that high frequency induction heater does not break down, the second monitoring device
J2 sends fourth signal to PLC controller 21, and when PLC controller 21 does not receive fourth signal, then represents high frequency
Failure has occurred in induction heater, at this point, PLC controller 21 sends stopping signal to wrapped host 100, wrapped host 100 stops
Only work.
In this example, high frequency induction heater includes the high-frequency induction host 11 being electrically connected to each other and high-frequency induction slave 12,
PLC controller 21, temperature measurer 22 are connect with 11 signal of high-frequency induction host, the second monitoring device j2 and 11 phase of high-frequency induction host
Circuit connection, heating head 13 are connected in high-frequency induction slave 12.Rack includes main corbel 31 and is slidably connected in the horizontal direction
In sliding rack 32(this example above main corbel 31, rotation is provided with lead screw 41 on main corbel 31, and the bottom of sliding rack 32 is fixed
It is connected with nut 42 that is being set on lead screw 41 and being cooperatively connected with lead screw 41, and then passes through the rotation of lead screw 41, drives and slides
Moving frame 32 horizontally slips on main corbel 31 in the horizontal direction), high-frequency induction host 11 is arranged on main corbel 31, high-frequency induction
Slave 12 is arranged on sliding rack 32, and temperature measurer 22 is arranged on sliding rack 32.
In this example, heating head 13 is spiral high-frequency induction heating head 13, the spiral of spiral high-frequency induction heating head 13
Portion center constitutes the channel that wire rod passes through.Wire rod passes through from spiral 13 center of high-frequency induction heating head, so that heating head 13 can
To heat from the peripheral direction of wire rod to wire rod, the heated pretty space of wire rod, heating effect is good, improves product quality；Temperature measurer
22 be short infrared survey meter.Short infrared survey meter is strong to the penetration power of smog, for can generate during heating
Smog washs glass sintering line product, can obtain more stable temperature feedback；Intelligent heating system further includes for being high frequency
Induction heater provides cooling cooling-water machine cooling system.More stable cooling can be brought compared with fruit for high frequency induction heater.
PLC controller 21 is the PLC controller 21 with human-computer interaction interface.
In addition, the utility model further relates to a kind of sintering machine, the intelligence which there is the utility model to be described adds
Hot systems.
In conclusion the intelligent heating system of the sintering machine of the utility model of the utility model, temperature measurer detects wire rod
Real time temperature, and temperature signal is transferred to PLC controller, the real time temperature that PLC controller measures infrared thermometer
Value and the set temperature value number of input compare, and answer heater output control signal to high frequency, make high frequency induction heater
It improves power or reduces power, to realize the purpose for carrying out high-frequency induction heating with the temperature control mode of direct-reading, make to need to adopt
The electromagnetic wire product (wire rod) fabricated with sintering processing is during acceleration and deceleration and the case where spread of voltage
The constant of heating temperature can be remained down, to obtain the higher product of quality；The intelligence of the sintering machine of the utility model
Heating system may be implemented to the control of the automated intelligent of high-frequency induction heating, can make product no matter the spread of voltage the case where
Under, or stable heating temperature can be accessed during acceleration and deceleration.
The utility model is described in detail above, its object is to allow the personage for being familiar with this field technology can be much of that
It solves the content of the utility model and is implemented, do not limit the protection scope of the present invention, and the utility model
The above embodiments are not limited to, equivalent change or modification made by all Spirit Essences according to the present utility model should all cover
Within the protection scope of the utility model.
Claims (10)
1. a kind of intelligent heating system of sintering machine, the sintering machine are docked with lapping device, being used for will be through the lapping device
Wire rod after wrapped carries out heat-agglomerating, and the lapping device includes the wrapped host for executing wrapped work, the sintering machine packet
Including rack, the intelligent heating system are set in the rack, it is characterised in that: the intelligent heating system includes having heating
The high frequency induction heater of head, the PLC controller connecting with the high frequency induction heater signal are believed with the PLC controller
Number connection the temperature measurer for real-time measurement wire temperature；The heating of intelligent heating system is set in the PLC controller
Determined temperature value, and then the high frequency induction heater is able to carry out heating work；When the temperature measurer detects the wire rod
Real-time temperature values, and the real time temperature value information is sent to PLC controller, the PLC controller is to determined temperature value
It is compared with real-time temperature values, when the real-time temperature values are greater than the determined temperature value, the PLC controller issues first
Signal is controlled to the high frequency induction heater, the high frequency induction heater reduces heating power, and then reduces the wire rod
Temperature；When the real-time temperature values are less than the determined temperature value, the PLC controller issues second control signal to described
High frequency induction heater, the high frequency induction heater improves heating power, and then improves the temperature of the wire rod.
2. the intelligent heating system of sintering machine according to claim 1, it is characterised in that: the lapping device further include with
The first monitoring device for monitoring the wrapped host-initiated and stopping of the wrapped host circuitry phase connection, described first
Monitoring device is connect with the PLC controller signal, when first monitoring device monitors that the wrapped host-initiated is gone forward side by side
The wrapped work of row, first monitoring device send the first signal to the PLC controller, when the PLC controller receives
First signal, the PLC controller can issue third and control signal to the high frequency induction heater, the high frequency sense
It answers heater that can start and heats；It is described when first monitoring device monitors that the wrapped host stops wrapped work
First monitoring device sends second signal to the PLC controller, when the PLC controller receives the second signal,
The PLC controller issues the 4th control signal to the high frequency induction heater, and the high frequency induction heater stops heating
Work.
3. the intelligent heating system of sintering machine according to claim 1, it is characterised in that: the intelligent heating system is also wrapped
Include connect with the high frequency induction heater circuitry phase for monitor the high frequency induction heater whether failure second prison
Device is surveyed, second monitoring device is connect with the PLC controller signal, and the PLC controller and the wrapped host are believed
Number connection,
When second monitoring device monitors that the high frequency induction heater breaks down, second monitoring device sends the
Three signals to the PLC controller, believe after receiving the third signal to the wrapped host transmission shutdown by the PLC controller
Number, the wrapped host stops working.
4. the intelligent heating system of sintering machine according to claim 1, it is characterised in that: the intelligent heating system is also wrapped
Include connect with the high frequency induction heater circuitry phase for monitor the high frequency induction heater whether failure second prison
Device is surveyed, second monitoring device is connect with the PLC controller signal, and the PLC controller and the wrapped host are believed
Number connection,
When second monitoring device monitors that the high frequency induction heater does not break down, second monitoring device is sent
Fourth signal is to the PLC controller, when the PLC controller does not receive the fourth signal, the PLC controller to
The wrapped host sends stopping signal, and the wrapped host stops working.
5. the intelligent heating system of sintering machine according to claim 3 or 4, it is characterised in that: the high-frequency induction heating
Device includes the high-frequency induction host being electrically connected to each other and high-frequency induction slave, the PLC controller, temperature measurer and the high frequency sense
Host signal is answered to connect, second monitoring device is connect with the high-frequency induction host circuitry phase, and the heating head is connected to
In the high-frequency induction slave.
6. the intelligent heating system of sintering machine according to claim 1, it is characterised in that: the heating head is spiral high
The spire center of frequency induction heating head, the spiral high-frequency induction heating head constitutes the channel that the wire rod passes through.
7. the intelligent heating system of sintering machine according to claim 1, it is characterised in that: the temperature measurer is short-wave infrared
Line survey meter.
8. the intelligent heating system of sintering machine according to claim 1, it is characterised in that: the intelligent heating system is also wrapped
It includes for providing cooling cooling-water machine cooling system for the high frequency induction heater.
9. the intelligent heating system of sintering machine according to claim 5, it is characterised in that: the rack include main corbel and
The sliding rack being slidably connected above the main corbel in the horizontal direction, the high-frequency induction host are arranged in the main corbel
On, the high-frequency induction slave is arranged on the sliding rack, and the temperature measurer is arranged on the sliding rack.
10. a kind of sintering machine, it is characterised in that: the sintering machine has intelligent heating described in any one of claims 1 to 9
System.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820597534.0U CN208254240U (en) | 2018-04-25 | 2018-04-25 | A kind of the intelligent heating system and sintering machine of sintering machine |
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| CN201820597534.0U CN208254240U (en) | 2018-04-25 | 2018-04-25 | A kind of the intelligent heating system and sintering machine of sintering machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108518995A (en) * | 2018-04-25 | 2018-09-11 | 苏州贯龙电磁线有限公司 | A kind of the intelligent heating system and sintering machine of sintering machine |
-
2018
- 2018-04-25 CN CN201820597534.0U patent/CN208254240U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108518995A (en) * | 2018-04-25 | 2018-09-11 | 苏州贯龙电磁线有限公司 | A kind of the intelligent heating system and sintering machine of sintering machine |
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