CN208248560U - A kind of stay wire testing apparatus for cigarette carton packing machine - Google Patents
A kind of stay wire testing apparatus for cigarette carton packing machine Download PDFInfo
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- CN208248560U CN208248560U CN201820802719.0U CN201820802719U CN208248560U CN 208248560 U CN208248560 U CN 208248560U CN 201820802719 U CN201820802719 U CN 201820802719U CN 208248560 U CN208248560 U CN 208248560U
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Abstract
The utility model provides a kind of stay wire testing apparatus for cigarette carton packing machine.The stay wire testing apparatus includes detection unit, signal processing unit, load bearing unit, the fixed mechanism for fixing the detection unit and load bearing unit；The detection unit includes sensor, and the sensor is connect with the signal processing unit, and the signal processing unit is connect with cigarette carton packing machine main circuit；The sensor is displacement sensor；The load bearing unit includes carrying idler wheel, and the surface of the carrying idler wheel carries bracing wire；The position of institute's displacement sensors is opposite with the carrying idler wheel, and institute's displacement sensors are pressed in the bracing wire of the carrying roller surface carrying.Stay wire testing apparatus described in the utility model is reliable and stable, installation cost relative moderate, high malfunction rate and the existing high capital equipment replacement problem of CMOS camera bracing wire detection technique bring caused by can effectively solving because of existing bracing wire detection device aging, are suitable for large-scale promotion.
Description
Technical field
The utility model relates to tobacco processing machinery equipment, more particularly, to a kind of for cigarette carton packing machine
Stay wire testing apparatus.
Background technique
In the prior art, there are transparent wire stay detection devices because old for the cigarette that YB95 cigarette packer produces between cigarette hired car
The problems such as now insensitive, more substitution detector needs high expense is dissolved, the presentation quality of product is not only seriously affected and is disappeared
The consumption experience of the person of expense, and raw and auxiliary material and manpower waste are also caused, while increasing the plant maintenance time, seriously affect equipment
Production efficiency.
YB95 cigarette carton packing machine is current domestic most general one of case packing machine equipment, and the maximum economic rate of production (MERP) can
Up to 40/minute.It is required to use transparent, frivolous stayguy material according to cigarette process, but found in process of production, YB95 volumes
The bracing wire detector of plume box package machine the phenomenon that there are erroneous detection and missing inspections, causes YB95 cigarette carton packing machine to shut down or barrel
Bracing wire disconnects non-stop-machine failure.Due to original cigarette stay wire testing apparatus of GDX1, GDX2, FOCKE packing machine downstream machine into
Enter " retired phase ", the cigarette of packaging quality defect is commonplace, and downstream cartoning sealing machine and final is flowed into because that can not be rejected in time
It comes into the market.
In the prior art, YB95 cigarette carton packing machine stay wire testing apparatus detects skill using the bracing wire of CMOS camera
Art, but CMOS camera is easy aging and with the increase of the service life, and problem of aging is increasingly prominent, and failure rate increases year by year,
And the higher cost that CMOS camera equipment updates.It is therefore desirable to develop a kind of novel stay wire testing apparatus, it is suitble to
In the transformation of all common types, and technically reliable, cost is relatively low for each component, and subsequent maintenance is cheap with update cost, is suitble to
It promotes on a large scale in workshop.
Utility model content
The utility model provides a kind of stay wire testing apparatus for cigarette carton packing machine, the stay wire testing apparatus
High malfunction rate and subsequent dimension caused by can effectively solving because of the existing bracing wire detection device aging using CMOS camera
It repairs and updates problem at high cost.
In order to solve the above technical problems, the technical solution adopted in the utility model is:
A kind of stay wire testing apparatus for cigarette carton packing machine, including detection unit, signal processing unit, carrying list
Member, the fixed mechanism for fixing the detection unit and load bearing unit；The detection unit includes sensor, the sensor
It is connect with the signal processing unit, the signal processing unit is connect with cigarette carton packing machine main circuit；
The sensor is displacement sensor；The load bearing unit includes carrying idler wheel, and the surface of the carrying idler wheel is held
Carry bracing wire；The position of institute's displacement sensors is opposite with the carrying idler wheel, and institute's displacement sensors are pressed in the carrying idler wheel
In the bracing wire of surface carrying.
Stay wire testing apparatus described in the utility model is particularly suitable for YB95 cigarette carton packing machine.The utility model institute
It states detection unit and is connect with signal processing unit by electric wire, provide detection signal, the load bearing unit to signal processing unit
Surface carries bracing wire, and detection unit is contacted with the bracing wire on load bearing unit surface.What detection unit described in the utility model used
Displacement sensor, the detection part of displacement sensor is pressed in the bracing wire on load bearing unit surface, by induction detection part away from
Detected with a distance from load bearing unit surface bracing wire whether there is or not state.The detection unit detects resulting signal and is supplied to signal
Processing unit processes, signal processor export treated signal to the host circuit of cigarette carton packing machine to control cigarette
The operating status of case packing machine.The stay wire testing apparatus is reliable and stable, and structure is simple, and installation cost is cheap, and cost is only
Now use the 1/10 of CMOS camera stay wire testing apparatus technology.Therefore, it using this stay wire testing apparatus, can effectively solve because existing
High malfunction rate caused by bracing wire detection device aging and the high cost of existing CMOS camera bracing wire detection technique bring are set
Standby replacement problem, is suitable for large-scale promotion.
In order to improve the detection stationarity of stay wire testing apparatus, the frictional force between detection unit and tested bracing wire is reduced, originally
Load bearing unit described in utility model uses the design of idler wheel.Carry the tested bracing wire contacted with detection unit in roller surface,
It also keeps being in rolling contact with the bracing wire in motion process, the resistance to bracing wire campaign can be effectively reduced, to reduce bracing wire and inspection
The contact power-assisted of unit is surveyed, further ensures the detection stationarity of the present apparatus.
In order to effectively improve the detection stationarity of stay wire testing apparatus, while effectively extending the service life of device, into one
Step ground, institute's displacement sensors include roller type sensor contact, the sensor master that connect with the roller type sensor contact
Body；The roller type sensor contact is opposite with the carrying idler wheel, and the roller type sensor contact is pressed in the carrying rolling
In the bracing wire of wheel surface carrying；The sensor main body is connect with the detection unit.Institute's displacement sensors use roller type
The design of contact, roller type contact are pressed in the tested bracing wire on load bearing unit surface, are in rolling contact with the bracing wire holding in movement,
Its friction is small on bracing wire influence, and contact surface frictional force is small, and generated abrasion is smaller, can this bracing wire of effective guarantee detection dress
The detection stationarity and durability set.
In order to improve the accuracy of stay wire testing apparatus signal transmission, signal transmission distance, further, the inspection are extended
Surveying unit further includes Relay linker, and the Relay linker is connect with the sensor and the signal processing unit respectively.
Sensor will test signal and be transferred to Relay linker, then the signal to have been died down by Relay linker reinforcement in detection unit, mend
Signal decaying is repaid, and signal is delivered to signal processing unit, effective extension detection device signal conveying accuracy rate and length.
Further, the signal processing unit includes controller, the controller respectively with the detection unit and volume
The connection of plume box package machine main circuit.
Further, the fixed mechanism includes for fixing the connecting plate of the carrying idler wheel, for fixing the biography
The fixed plate of sensor main body, the connecting plate are connect with the carrying idler wheel and cigarette carton packing machine respectively, the fixed plate
It is connect respectively with the sensor main body and cigarette carton packing machine.
For the shock resistance for effectively improving device, a stable reference for installation is provided for each component, it is further, described
Fixed mechanism further includes buffer stopper, and the buffer stopper is connect with the cigarette carton packing machine；One end of the fixed plate and institute
Buffer stopper connection is stated, the other end of the fixed plate is connect with the sensor main body.
Further, the detection unit further includes dust cover, and the dust cover is mounted on the sensor main body.
Compared with prior art, the utility model has the beneficial effects that
The utility model improves existing detection unit, and the detection unit is using displacement sensor, position
The detection part of displacement sensor is pressed in the bracing wire on load bearing unit surface, by induction detection part apart from load bearing unit surface
Distance come detect bracing wire whether there is or not state.The stay wire testing apparatus is reliable and stable, and structure is simple, and installation cost is cheap, cost
It is only existing to use the 1/10 of CMOS camera stay wire testing apparatus technology.Therefore, the utility model stay wire testing apparatus can have
High malfunction rate and existing CMOS camera bracing wire detection technique caused by effect is solved because of existing bracing wire detection device aging are brought
High capital equipment replacement problem, be suitable for large-scale promotion.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the stay wire testing apparatus described in the utility model for cigarette carton packing machine.
Specific embodiment
The utility model is further described With reference to embodiment.Wherein, being given for example only property of attached drawing
Illustrate, expression is only schematic diagram, rather than pictorial diagram, should not be understood as the limitation to this patent；In order to which this reality is better described
With novel embodiment, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual object；To ability
For field technique personnel, the omitting of some known structures and their instructions in the attached drawings are understandable.
Embodiment 1
As shown in Figure 1, a kind of stay wire testing apparatus for cigarette carton packing machine, including detection unit, signal processing
Unit, load bearing unit, for the fixed mechanism of fixed test unit and load bearing unit.
Detection unit includes sensor and dust cover 2, and sensor is connect with signal processing unit, signal processing unit and volume
The connection of plume box package machine main circuit.Sensor is displacement sensor.
Load bearing unit includes carrying idler wheel 9, and the surface of carrying idler wheel 9 carries bracing wire, the position of displacement sensor and carrying
Idler wheel 9 is opposite, and displacement sensor is pressed in the bracing wire of carrying roller surface carrying.Load bearing unit uses the design of idler wheel.Idler wheel
It carries the tested bracing wire contacted with detection unit on surface, also keeps being in rolling contact with the bracing wire in motion process, it can be effective
The resistance to bracing wire campaign is reduced, to reduce contact power-assisted of the bracing wire with detection unit, further ensures the detection of the present apparatus
Stationarity.
Displacement sensor includes roller type sensor contact 3, the sensor main body connecting with roller type sensor contact 32,
Roller type sensor contact 3 and carrying idler wheel 9 are opposite, and roller type sensor contact 3 is pressed in the bracing wire of carrying roller surface carrying
On, sensor main body is connect with detection unit, and dust cover 2 is mounted on 1 on sensor main body.Displacement sensor is touched using roller type
The design of head, roller type sensor contact 3 are pressed in the tested bracing wire on carrying 9 surface of idler wheel, keep rolling with the bracing wire in movement
Dynamic contact, friction influence bracing wire small, and contact surface frictional force is small, and generated abrasion is smaller, can effective guarantee this drawing
The detection stationarity and durability of line detector.
In order to improve the accuracy of stay wire testing apparatus signal transmission, signal transmission distance is extended, further, detection is single
Member further includes Relay linker 4, and Relay linker 4 is connect with sensor main body 1 and signal processing unit respectively.In detection unit
Sensor main body 1 will test signal and be transferred to 4 device of relay connection, then the signal to have been died down by the reinforcement of Relay linker 4, compensation letter
Number decaying, and signal is delivered to signal processing unit, effective extension detection device signal conveying accuracy rate and length.
Signal processing unit includes controller 5, and controller 5 connects with detection unit and cigarette carton packing machine main circuit respectively
It connects.
Fixed mechanism includes for the connecting plate 8 of fixed carrying idler wheel 9, for the fixation of fixed idler whell type sensor contact
Plate 6, buffer stopper 7, connecting plate 8 are connect with carrying idler wheel 9 and cigarette carton packing machine respectively, and buffer stopper 7 and cigarette barrel are packed
Machine connection, one end of fixed plate 6 are connect with buffer stopper 7, and the other end of fixed plate 6 is connect with sensor main body 1.
Obviously, the above embodiments of the present invention is merely examples for clearly illustrating the present invention, and
It is not limitations of the embodiments of the present invention.For those of ordinary skill in the art, in above description
On the basis of can also make other variations or changes in different ways.There is no need and unable to give all embodiments
Exhaustion.Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention etc., should be included in
Within the protection scope of the utility model claims.
Claims (7)
1. a kind of stay wire testing apparatus for cigarette carton packing machine, which is characterized in that including detection unit, signal processing list
Member, load bearing unit, the fixed mechanism for fixing the detection unit and load bearing unit；The detection unit includes sensor,
The sensor is connect with the signal processing unit, and the signal processing unit is connect with cigarette carton packing machine main circuit；
The sensor is displacement sensor；The load bearing unit includes carrying idler wheel, and the surface of the carrying idler wheel, which carries, draws
Line；The position of institute's displacement sensors is opposite with the carrying idler wheel, and institute's displacement sensors are pressed in the carrying roller surface
In the bracing wire of carrying.
2. stay wire testing apparatus according to claim 1, which is characterized in that institute's displacement sensors include roller type sensing
Device contact, the sensor main body being connect with the roller type sensor contact；The roller type sensor contact and the carrying
Idler wheel is opposite, and the roller type sensor contact is pressed in the bracing wire of the carrying roller surface carrying；The sensor main body
It is connect with the detection unit.
3. stay wire testing apparatus according to claim 1, which is characterized in that the detection unit further includes relay connection
Device, the Relay linker are connect with the sensor and the signal processing unit respectively.
4. stay wire testing apparatus according to claim 1, which is characterized in that the signal processing unit includes controller,
The controller is connect with the detection unit and cigarette carton packing machine main circuit respectively.
5. stay wire testing apparatus according to claim 2, which is characterized in that the fixed mechanism includes for described in fixation
Carry the connecting plate of idler wheel, the fixed plate for fixing the sensor main body, the connecting plate respectively with the carrying idler wheel
It is connected with cigarette carton packing machine, the fixed plate is connect with the sensor main body and cigarette carton packing machine respectively.
6. stay wire testing apparatus according to claim 5, which is characterized in that the fixed mechanism further includes buffer stopper, institute
Buffer stopper is stated to connect with the cigarette carton packing machine；One end of the fixed plate is connect with the buffer stopper, the fixed plate
The other end connect with the sensor main body.
7. stay wire testing apparatus according to claim 1, which is characterized in that the detection unit further includes dust cover, institute
Dust cover is stated to be mounted on the sensor main body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820802719.0U CN208248560U (en) | 2018-05-28 | 2018-05-28 | A kind of stay wire testing apparatus for cigarette carton packing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820802719.0U CN208248560U (en) | 2018-05-28 | 2018-05-28 | A kind of stay wire testing apparatus for cigarette carton packing machine |
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| CN208248560U true CN208248560U (en) | 2018-12-18 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114212296A (en) * | 2021-12-14 | 2022-03-22 | 龙岩烟草工业有限责任公司 | Cigarette carton stay wire position detection device and method |
-
2018
- 2018-05-28 CN CN201820802719.0U patent/CN208248560U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114212296A (en) * | 2021-12-14 | 2022-03-22 | 龙岩烟草工业有限责任公司 | Cigarette carton stay wire position detection device and method |
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