CN208245803U - Tap casts mechanized production system - Google Patents
Tap casts mechanized production system Download PDFInfo
- Publication number
- CN208245803U CN208245803U CN201820559701.2U CN201820559701U CN208245803U CN 208245803 U CN208245803 U CN 208245803U CN 201820559701 U CN201820559701 U CN 201820559701U CN 208245803 U CN208245803 U CN 208245803U
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- China
- Prior art keywords
- tap
- casting
- joint robot
- soup
- casts
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- Expired - Fee Related
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 28
- 238000005266 casting Methods 0.000 claims abstract description 49
- 238000003723 Smelting Methods 0.000 claims abstract description 19
- 235000014347 soups Nutrition 0.000 claims description 29
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 4
- 230000006378 damage Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 241000233855 Orchidaceae Species 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000003306 harvesting Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Landscapes
- Casting Devices For Molds (AREA)
Abstract
The utility model provides a kind of tap casting mechanized production system, comprising: more six-joint robots, Intelligent lifting pipeline, smelting furnace, two casting machines and central control system；The more six-joint robots, the Intelligent lifting pipeline, the smelting furnace, two casting machines are connected to the central control system；Two six-joint robots, Intelligent lifting pipeline, smelting furnace, two casting machines are controlled by central control system to cooperate.The tap casting mechanized production system of the utility model can be effectively reduced cost, improve production efficiency, while improving product yield.
Description
Technical field
The utility model relates to tap production equipment technologies more particularly to a kind of tap to cast automated production
System.
Background technique
Existing tap casting technique is typically all by manually in the environment of very high temperature, or in environment dusty
Lower production core mold is cast out via high temperature furnace and casting machine, to cause the large labor intensity of worker, and to work
The actual bodily harm of people brings very tremendous influence.In addition, existing tap casting technique inefficiency, cost occupies height not
Under, and since manual operation makes metal melt the soup amount of ladling inaccuracy, cause product to cast out to there is different, is easy to make
At substandard products.In addition, artificial regional environment high temperature, dusty in casting casting process, be easy to cause worker's dehydrating phenomena, temperature of smelting furnace
By 700-850 degree high temperature, manual work is abnormally dangerous, be easy to cause industrial injury unexpected, safety is poor.
Utility model content
The utility model, which provides one kind, can be effectively reduced cost, improve production efficiency, improve product yield, while safety
Property good tap cast automatic production line.
A kind of the technical solution adopted in the utility model are as follows: tap casting automatic production line comprising: more six axis
Robot, Intelligent lifting pipeline, smelting furnace, two casting machines and central control system；The more six-joint robots,
The Intelligent lifting pipeline, the smelting furnace, two casting machines are connected to the central control system；Described in more
Six-joint robot includes the first six-joint robot and the second six-joint robot, and first six-joint robot is pacified by locating flange
Equipped with the flexible double fastener hand jig of high-precision, second six-joint robot is oppositely arranged with first six-joint robot, and institute
It states the second six-joint robot and high-precision flexibility is equipped with to soup hand jig by locating flange；The Intelligent lifting pipeline setting
In the side of first six-joint robot, the smelting furnace is arranged in first six-joint robot and the two or the six axis machine
Between device people；Two casting machines are oppositely arranged, and the smelting furnace is located between two casting machines.
Further, the high-precision flexibility double fastener hand jig is set there are two clamping jaw, wherein a clamping jaw is for grabbing
Casting sand core, tap of another clamping jaw to clamp casting and forming.
Further, the high-precision flexibility includes to soup arm and being installed on the soup to soup arm to soup hand jig
Spoon.
Further, the bottom to soup arm is equipped with level pressure sensor, displacement sensor and temperature sensing
Device.
Further, the tap casting automatic production line further includes mold releasing agent spraying device, the release agent spray
Coating device is connected to the central control system.
Compared to the prior art, the tap casting automatic production line of the utility model can be effectively reduced cost, mention
High efficiency improves product yield, while production security is good.
Detailed description of the invention
Attached drawing is to be used to provide a further understanding of the present invention, and constitute part of specification, and following
Specific embodiment is used to explain together the utility model, but should not constitute limitations of the present invention.In the accompanying drawings,
Fig. 1: the schematic diagram of the utility model tap casting automatic production line；
Fig. 2: the perspective view of the flexible double fastener hand jig of the utility model high-precision；
Fig. 3: the flexible perspective view for giving soup hand jig of the utility model high-precision.
The names of the parts and its label
| First six-joint robot 1 | The flexible double fastener hand jig 2 of high-precision | Clamping jaw 20 | Second six-joint robot 3 |
| High-precision is flexible to give soup hand jig 4 | To soup arm 40 | Soup ladle 41 | Intelligent lifting pipeline 5 |
| Smelting furnace 6 | Casting machine 7 | Locating flange 8 | Pressure sensor 9 |
| Displacement sensor 10 | Temperature sensor 11 | Casting sand core A | Tap B |
Specific embodiment
Specific embodiment of the present utility model is described in detail below in conjunction with attached drawing.It should be understood that herein
Described specific embodiment is only used for describing and explaining the present invention, and is not intended to limit the utility model.
As shown in Figure 1 to Figure 3, the utility model tap casting automatic production line include more six-joint robots,
Intelligent lifting pipeline 5, smelting furnace 6, two casting machines 7, mold releasing agent spraying device and central control systems；More six axis
Robot, Intelligent lifting pipeline 5,6, two casting machines 7 of smelting furnace, mold releasing agent spraying device are connected to center control system
System controls two six-joint robots, Intelligent lifting pipeline 5,6, two casting machines 7 of smelting furnace, demoulding by central control system
Agent spray equipment cooperates, wherein mold of the mold releasing agent spraying device to spray tap casting facilitates casting and forming
Tap demoulding.
Specifically, more six-joint robots include the first six-joint robot 1 and the second six-joint robot 3, wherein the one or six
Axis robot 1 is equipped with the flexible double fastener hand jig 2 of high-precision by locating flange 8, so that realizing can Fast Installation replacement.It is high-precision
It spends flexible double fastener hand jig 2 to set there are two clamping jaw 20, wherein a clamping jaw 20 is for grabbing casting sand core A to any casting machine 7
It is installed, the tap B that another clamping jaw 20 clamps casting and forming carries out blanking.Further, the flexible double fastener hand jig of high-precision
2 compact-sized exquisitenesses, have the characteristics that small in size, light-weight, and each clamping jaw 20 is high hard wear-resisting.
Second six-joint robot 3 is oppositely arranged with the first six-joint robot 1, and the second six-joint robot 3 passes through positioning mode
Orchid 8 is equipped with high-precision flexibility to soup hand jig 4, and the casting that can be used for a variety of taps is quantitative to soup.Further, high-precision
Flexibility includes to soup arm 40 and being installed on to the soup ladle 41 of soup arm 40 to soup hand jig 4；Liquid is installed to the bottom of soup arm 40
Position pressure sensor 9, displacement sensor 10 and temperature sensor 11, to adjust high-precision it is flexible to soup hand jig 4 to
Tang Liang, thus conveniently can control different tap products it is each give soup amount；And high temperature resistant is used to soup arm 40, high rigidity
Aluminium alloy is made, light-weight, and is designed beautifully.
The side of the first six-joint robot 1 is arranged in Intelligent lifting pipeline 5, controls Intelligent lifting by central control system
The constantly conveying casting sand core A of pipeline 5.Smelting furnace 6 is arranged between the first six-joint robot 1 and the second six-joint robot 3；Two
Platform casting machine 7 is oppositely arranged, and smelting furnace 6 is located between two casting machines 7；It can be effectively improved by the way that two casting machines 7 are arranged
Production efficiency.
The course of work that the utility model tap casts automatic production line is as follows:
Firstly, being mentioned by a wherein clamping jaw 20 for the high-precision flexibility double fastener hand jig 2 on the first six-joint robot 1 from intelligence
Clamping casting sand core A on pipeline 5 is risen to place in casting machine 7；Then the high-precision flexibility on the second six-joint robot 3 gives soup hand
Jig 4 dips the soup after dissolving and pours into progress casting and forming tap in a wherein casting machine 7；Last one or six axis machine
Another clamping jaw 20 of high-precision flexibility double fastener hand jig 2 on people 1 clamps molding tap A and send to Material collecting box for harvesting；Whole process by
Central control system control carries out.
To sum up, the utility model tap casting automatic production line has the advantages that
1, using the simple flexible double fastener hand jig 2 of Torque Control high-precision of structure, it is (single that the replacement fixture time can be shortened
The applicable multiple product of fixture), it is only necessary to corresponding program data is selected in central control system, it is versatile.
2, whole-course automation produces, and improves production efficiency, while effectively keeping the consistency of product quality, improves non-defective unit
Rate.
4, two six-joint robots, 6, two Intelligent lifting pipeline 5, smelting furnace casting machines are controlled by central control system
7, mold releasing agent spraying device cooperates, without human intervention, whole-course automation production, and securely and reliably.
5, it without shutting down replacement clamp hand jig, changes shifts and shuts down without waiting for worker, so that energy consumption be effectively reduced.
6, artificial participation production is reduced, labor intensity is reduced.
Without departing from the thought that the utility model is created, any group is carried out to the various different embodiments of the utility model
It closes, content disclosed by the utility model should all be considered as；In the range of the technology design of the utility model, technical solution is carried out
Any combination for the thought created without prejudice to the utility model that a variety of simple modifications and different embodiments carry out, should all be at this
Within the protection scope of utility model.
Claims (5)
1. a kind of tap casts automatic production line characterized by comprising more six-joint robots, Intelligent lifting conveying
Line (5), smelting furnace (6), two casting machines (7) and central control system；The more six-joint robots, the intelligence mention
Liter pipeline (5), the smelting furnace (6), two casting machines (7) are connected to the central control system；Described in more
Six-joint robot includes the first six-joint robot (1) and the second six-joint robot (3), and first six-joint robot (1) passes through
Locating flange (8) is equipped with the flexible double fastener hand jig (2) of high-precision, second six-joint robot (3) and the one or six axis
Robot (1) is oppositely arranged, and second six-joint robot (3) is equipped with high-precision flexibility to soup by locating flange (8)
Hand jig (4)；The Intelligent lifting pipeline (5) is arranged in the side of first six-joint robot (1), the smelting furnace
(6) it is arranged between first six-joint robot (1) and second six-joint robot (3)；Two casting machine (7) phases
To setting, the smelting furnace (6) is located between two casting machines (7).
2. tap as described in claim 1 casts automatic production line, it is characterised in that: the high-precision flexibility double fastener hand
Jig (2) is set there are two clamping jaw (20), wherein a clamping jaw (20), for grabbing casting sand core (A), another clamping jaw (20) is used
To clamp the tap (B) of casting and forming.
3. tap as described in claim 1 casts automatic production line, it is characterised in that: the high-precision flexibility gives soup hand
Jig (4) includes to soup arm (40) and being installed on the soup ladle (41) to soup arm (40).
4. tap as claimed in claim 3 casts automatic production line, it is characterised in that: the bottom to soup arm (40)
Level pressure sensor (9), displacement sensor (10) and temperature sensor (11) are installed.
5. tap as described in claim 1 casts automatic production line, it is characterised in that: the tap casting automation
Production line further includes mold releasing agent spraying device, and the mold releasing agent spraying device is connected to the central control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820559701.2U CN208245803U (en) | 2018-04-18 | 2018-04-18 | Tap casts mechanized production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820559701.2U CN208245803U (en) | 2018-04-18 | 2018-04-18 | Tap casts mechanized production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208245803U true CN208245803U (en) | 2018-12-18 |
Family
ID=64637727
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820559701.2U Expired - Fee Related CN208245803U (en) | 2018-04-18 | 2018-04-18 | Tap casts mechanized production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208245803U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926573A (en) * | 2019-03-27 | 2019-06-25 | 重庆肯卓科技有限公司 | A kind of robot high temperature resistant pouring device and application method |
-
2018
- 2018-04-18 CN CN201820559701.2U patent/CN208245803U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109926573A (en) * | 2019-03-27 | 2019-06-25 | 重庆肯卓科技有限公司 | A kind of robot high temperature resistant pouring device and application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181218 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |